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ESSAILEC has been especially designed to t the electricity Utilities requirements for safe and reliable testing. ESSAILEC allows the testing, without any circuit break, of meters and protective relays installed in the current transformers and voltage
transformers secondary circuits. ESSAILEC has been approved by major Utilities and has been successfully implemented for years in worldwide electricity production, transport and distribution networks.
Applications :
Measurement, current or voltage injection, repair, device replacement. Current testing without cutting the energy supply. Voltage testing with the possibility of cutting or not the energy supply to the device according to the voltage sockets implemented. Simultaneous testing of 1 to 4 independent circuits on the same socket. The test plug can also be connected continuously to the socket in order to supply current or voltage to secondary circuits sub assemblies.
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ESSAILEC Generalities
Socket
The ESSAILEC socket is installed in the circuit and wired to the device to be tested during its installation or its servicing. The use of the cover is strongly recommended in order to prevent unauthorized access. The sockets are available in the following designs: - Socket with "make before break" contact design, available in the Current and Voltage ranges. - Socket with "opened" ("break before make") contact design, available in Voltage range. - Socket with "closed" contact design, available in Voltage range.
Socket
Plug
The plug is connected on its other extremity to the test equipment. For testing, the cover is removed and replaced by the test plug. The test plugs are available in the following designs: - 2x4 poles plug: allows the testing of 4 current or voltage circuits. - 4 poles plug: allows the testing of 4 voltage circuits. - 2 poles plug: allows the testing of 1 current or voltage circuit.
Plug 4 poles
Current
Plug 2 poles
4 mm test plug
Socket identication:
CC-E-VA-6.6
CIRCUIT TYPE : C: Current T: Voltage P: Polarity DE : Trip MOUNTING : DS : Half-base / Base E: Flush D: Half-base R: Rack I: Reverse CONTACTS : C: Make before break O: Opened F: Closed CONNECTION : VA : Ring-tongue VL : Screw clamp C5A : Quick-connect CODING : 6.6 : Current 2.2 : Voltage 8.8 : Polarity
Prewired plug
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Premarked block with color coding : : Current - Green - Grey : Voltage - Blue : Polarity - Orange : Trip
Protection
Lid Cover Provide dust protection and prevent unauthorised access (lead seal).
Lid with electrical continuity Cover with electrical continuity Lid and cover with electrical continuity, to be mounted on opened contacts socket. Provide the electrical continuity thanks to the inner pins and linking bar that close the circuit.
Connection technologies
Ring-tongue
Screw clamp
Quick-connect
Compatible with ush, rack, half-base and reverse mounting. Benets : Wire pulling safe.
Compatible with base and half-base mounting and DIN 1 rail. Benets : Universal connecting technology.
Compatible with ush, rack and halfbase mounting. Benets : Quick and vibration safe.
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lid
Servicing During normal servicing, the socket with make before break contact design supplies energy to the device. The lid is installed and sealed.
socket
socket
mobile contact
Test The lid is removed. When the plug is inserted (1), the plug pins make contact with the socket test pins. The test circuit is established but still remains closed (2). When the plug is completely inserted in the socket, the inner mobile contact is opened: the current completely deviates in the test circuit (3).
Re servicing Thanks to the inner mobile contact the circuit will close automatically when the plug is removed.
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lid
Servicing During normal functioning, electrical continuity is ensured by the lid with electrical continuity mounted on the socket.
socket
2
plug
socket
Test The removing of the lid opens the circuit (1). The device to be tested is then isolated from the power supply (transformer) and is no longer energised (2).
Re servicing When the test is nished, the circuit is closed when the lid is reinstalled.
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Servicing The electrical connection is continuous: removing or tting the lid does not have any impact on the circuits.
socket
plug
Test The measurement is performed by the insertion of the 4 poles test plug.
socket
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
01 2 0 3 0 4 0
CC socket
1 2 3
C tra urre ns nt fo rm er
meters, relays...
IR1 straight adaptor, ensure the electrical continuity on the neutral phase (not tested)
CALIBRATION Current injection on the equipment, without disturbing the current transformer, with the special use of the H adapter (current transformers side shunted).
Eq (m uip et m er en s, t re la ys
Cu
CC socket
1 2 3 4
rre
nt
inje
ctio
ne
qu
ipm
ent
Solution 1 : FIC-2/4 plug with the special use of the H adapter (current transformers side shunted). Solution 2 : specic prewired plug COR-C-2 (prewired plug with short circuited inner contact pins : 1-2-3-4 side).
IR2 H adaptor (short circuit the transformer side)
C tra urre ns nt fo rm er
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
ltm Vo
rs ete
01 02 03 04
TC socket
meters, relays...
Voltage measurement with TO type voltage socket (opened) and 4 poles plug :
Lid with electrical continuity
01 02 03 04
During servicing
t ys en ela pm , r ui rs Eq ete (m
... )
ers
TO socket
l Vo tm et s er
During testing
01 02 03 04
TO socket
Voltage measurement with TF type voltage socket (closed) and 4 poles plug :
l Vo tm et er s
01
02 03 04
TF socket
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Vo lta
ge
inje
ctio
ne
qu
ipm
ent
01 02 03 04
CA isolating cap
TC socket
e e tag rm Vol ransfo t rs
meters, relays...
CALIBRATION Voltage injection with TO type socket (opened) and 4 poles plug.
01
02 03 04
During servicing
t ys en ela pm , r ui rs Eq ete (m
... )
TO socket
ers e tag rm Vol ransfo t
Vo lta
2
ge inje ctio
During testing
ne
qu
ipm
ent
01 02 03 04
t ys en ela pm , r ui rs Eq ete (m
TO socket
ers e tag rm Vol ransfo t
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
... )
Technical data
CC-DS-VL
IEC Socket Screw clamp (VL) Ring-tongue (VA) Connecting capacity Rigid conductor Flexible conductor Wire stripping length Recommended screwdriver Recommended torque Crimping outer wire 1-2.5 mm wire 4-6 mm Width Rated voltage Impulse withstand voltage Pollution degree Rated current Short-circuit current Storage temperature range Working temperature range Front panel protection with cover without cover 0.2 - 6 mm 0.22 - 4 mm 9.5 mm / .370" 4 mm / .157" 0.5-0.8Nm / 4.4-7.1 lb.in
0.34 - 10 mm 9 mm / .350"
CC-E-VA
4 mm 5 mm 3 mm 7.5 mm 400 V 4 KV 3 15 A 100A/5s - 200A/1s -25 C ~ +70 C -10 C ~ +55 C IP40 IP20
CC-E-VA-6.6
Plugs
FIC-2/1-1
Ordering details
Description Sockets (a) Half-base mounting / base mounting Flush mounting Half-base mounting Rack mounting Reverse mounting Flush mounting with lid and coding 6.6 Plugs Plug 2 poles with 2.5 mm pins Plug 2x4 poles (b) Plug 2x4 poles (b) Plug 2x4 poles (b) Plug 2x4 poles (b) Prewired plugs (c) 2 poles prewired plug made of : 1 plug 2 poles Red 2 bayonet security test plugs Yellow 2x4 poles prewired plug made of : 1 plug 2x4 poles Green 4 bayonet security test plugs Green 4 bayonet security test plugs Red 2x4 poles prewired plug for calibration made of : 1 plug 2x4 poles Green with 4 short circuited pins (1-2-3-4) 1 bayonet security test plug Green 1 bayonet security test plug Grey 1 bayonet security test plug Brown 1 bayonet security test plug Yellow Type Order code Packaging Weight kg
FIC-2/4-1 FIC-2/4-2
1SNA 166 500 R0000 1SNA 166 737 R2000 1SNA 166 738 R0100 1SNA 166 523 R1200 1SNA 166 941 R2500
1 1 1 1 1
Prewired plugs
CC-E-VA-6.6 1SNA 166 625 R2000 Other preequipped sockets : consult us FIC-2/1-1 1SNA 166 819 R2300 FIC-2/4-2 1SNA 166 936 R1000 FIC-2/4-1 1SNA 166 525 R1400 FIC-2/4-R 1SNA 166 529 R2000 FIC-2/4-I 1SNA 166 589 R2500 Please refer to selection guide for socket compatibility COR-C-3 COR-C-1 1SNA 166 643 R0200 1SNA 166 638 R0500 1 1 1 1 1 1 1 0.11 0.09
COR-C-3
COR-C-2
(a) The various accessories necessary for each mounting option are supplied with the socket as well as the 2 coding pins COP-E-1 (see coding section). For rack and reverse mounting sockets drawing, refer to "Outer dimensions, mounting instructions" section. (b) Plugs supplied with 8 locking pins and 2 coding pins COP-F-1, the BRE contacts pins are to be ordered separately. (c) Prewired plug cable length : 2 m / 6.6" - Wire section 2.5 mm - Prewired plug precoded: 6.6 COR-C-2 COR-C-1
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Type
Order code
Packaging Weight kg
1 2 3 4 5 6 7 8 9
For sockets Lid Cover (a) Ring-tongue lug for 10 mm wire Socket interlocking peg Mounting kit for DIN 1 rail (a) Replacement kit for ush mounting (b) Comb-type jumper bar (b) Comb-type jumper bar IP20 (c) Jumper bar for 2 sockets (c)
CPC-1 CPC-7 CS-10 CVABM FX KEM-1 PCVA PCVL BJ-VL BRE-C-1 BRE-C-1.5 BRE-C-2.5 BRE-C-4 BRE-C-6 EXBR1 1 to 2.5mm PSC
1SNA 166 578 R0100 1SNA 166 734 R2500 1SNA 167 700 R1100 1SNA 183 436 R0500 1SNA 167 682 R2300 1SNA 166 928 R2000 1SNA 167 496 R1100 1SNA 167 681 R2200 1SNA 167 680 R0500 1SNA 167 264 R0700 1SNA 167 265 R0000 1SNA 167 260 R1700 1SNA 205 876 R0400 1SNA 168 146 R0200 1SNA 167 008 R0300 1SNA 173 181 R1300
1 1 10 10 10 50 10 10 10 10 10 10 10 10 1 1
0.07
0.02
10
For plugs 10 Pin 1 mm Pin 1.5 mm Pin 2.5 mm Pin 4 mm Pin 6 mm 11 Pin extraction tool 12 Crimping tool for BRE pins
11
12 13 14 15 16
For test 4 mm test plugs 13 IP20 with mobile protection 14 IP20 with permanent protection 15 Bayonet security test plug 16 17 18 19 20 Isolating cap for FCB plug Straight adaptor H adaptor Isolating cap for IR1 & IR2 adaptors Adaptor between FCB plug and ring-tongue test interface
17
1SNA 167 927 R1000 1SNA 167 928 R2100 1SNA 167 690 R0700 1SNA 167 692 R2500 1SNA 167 697 R2200 1SNA 167 622 R2600 1SNA 167 623 R2700 1SNA 167 981 R1700 1SNA 167 624 R2000
10 10 10 10 10 5 5 10 10
0.01
18
19
20
(a) Compatible with base mounting only. (b) Compatible with ring-tongue connection type socket only (VA). (c) Compatible with screw connection type socket only (VL).
Selection guide
Covers Lids Plugs
FIC-2/4-R
FIC-2/1-1
FIC-2/4-2
FIC-2/4-1
Mounting Base Half-base Flush Half-base Rack Reverse Flush with lid
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
FIC-2/4-I
CPC-1
CPC-7
Technical data
IEC Socket Screw clamp (VL) Ring-tongue (VA)
TC-DS-VL
TC-E-VA
TC-E-VA-2.2
Plugs
Connecting capacity Rigid conductor Flexible conductor Wire stripping length wire 0.22 - 0.34 mm wire 0.75 - 6 mm Recommended screwdriver Recommended torque Crimping outer wire 0.22 - 0.34 mm wire 0.75 - 2.5 mm wire 6 mm Width Rated voltage Impulse withstand voltage Pollution degree Rated current Short-circuit current Storage temperature range Working temperature range Front panel protection with cover without cover
4 mm / .157" 0.5-0.8Nm / 4.4-7.1 lb.in 2.5 mm 4 mm 5 mm 3 mm 7.5 mm 400 V 4 KV 3 8A 25A/5s - 800A/25ms -25 C ~ +70 C -10 C ~ +55 C IP40 IP20
Ordering details
Description Sockets (a) Half-base mounting / base mounting opened contacts short-circuited contacts closed contacts Flush mounting opened contacts short-circuited contacts closed contacts Half-base mounting opened contacts short-circuited contacts closed contacts Reverse mounting opened contacts Flush mounting with lid short-circuited contacts and precoded 2.2 Plugs Plug 2 poles with 2.5 mm pins Plug 2x4 poles (b) Plug 2x4 poles (b) Plug 2x4 poles (b) Plug 4 poles - insertion 1-2-3-4 (c) Plug 4 poles - insertion 01-02-03-04 (c) Prewired plugs (d) 4 poles prewired D plug made of : 1 plug 4 poles FIT-1/4-D Grey 4 bayonet security test plugs Grey 2x4 poles prewired plug (precoded 2.2) made of : 1 plug 2x4 poles Grey 4 bayonet security test plugs Red 4 bayonet security test plugs Grey
COR-T-4-1 COR-T-1
Type
Order code
Packaging Weight kg
Screw TO-DS-VL TC-DS-VL TF-DS-VL R.tongue TO-E-VA TC-E-VA TF-E-VA R.tongue TO-D-VA TC-D-VA TF-D-VA R.tongue TO-I-VA-2 R.tongue 1SNA 166 627 R2200 TC-E-VA-2.2 Other preequipped sockets : consult us 1SNA 166 821 R1500 FIT-2/1-1 FIT-2/4-2 1SNA 166 937 R1100 FIT-2/4-1 1SNA 166 550 R0100 FIT-2/4-I 1SNA 166 672 R0700 FIT-1/4-G 1SNA 166 547 R2200 FIT-1/4-D 1SNA 166 546 R2100 Other 2 poles plugs : consult us Please refer to selection guide for socket compatibility COR-T-4-1 COR-T-1 1SNA 166 640 R1300 1SNA 166 639 R0600 1 1 1 1 1 1 1 0.15 1SNA 166 945 R2100 1 1SNA 166 744 R0700 1SNA 166 748 R1300 1SNA 166 746 R0100 1 1 1 0.12 1SNA 166 743 R0600 1SNA 166 747 R0200 1SNA 166 745 R0000 1 1 1 0.14 1SNA 166 741 R0400 1SNA 166 742 R0500 1SNA 166 503 R2700 1 1 1 0.1 0.1
FIT-2/4-1 FIT-2/4-2
FIT-2/1-1
FIT-1/4-G
Prewired plugs
0.11 0.09
1 1
(a) The various accessories necessary for each mounting option are supplied with the socket as well as the 2 coding pins COP-E-1 (see coding section). For reverse mounting sockets drawing, refer to "Outer dimensions, mounting instructions" section. (b) Plugs supplied with 8 locking pins and 2 coding pins COP-F-1, the BRE contacts pins are to be ordered separately. (c) Plugs supplied with 4 locking pins, the BRE contacts pins are to be ordered separately. (d) Prewired plug cable length : 2 m / 6.6" - Wire section 2.5 mm
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Type
Order code
Packaging Weight kg
For sockets 1 Lid Lid with electrical continuity 2 Cover (a) Cover with electrical continuity (a) 3 Ring-tongue lug for 10 mm wire 4 Socket interlocking peg 5 Mounting kit for DIN 1 rail (a) 6 Replacement kit for ush mounting (b) 7 Comb-type jumper bar (b) 8 Comb-type jumper bar IP20 (c) 9 Jumper bar for 2 sockets (c) For plugs 10 Pin 0.22-0.34 mm Pin 0.75 mm Pin 1 mm Pin 1.5 mm Pin 2.5 mm Pin 6 mm 11 Pin extraction tool 12 Crimping tool for BRE pins For test 4 mm test plugs 13 IP20 with mobile protection 14 IP20 with permanent protection 15 Bayonet security test plug 16 17 18 19 20 Isolating cap for FCB plug Straight adaptor H adaptor Isolating cap for IR1 & IR2 adaptors Adaptor between FCB plug and ring-tongue test interface
CPT-1 CPT-2 CPT-5 CPT-4 CS-10 CVABM FX KEM-1 PCVA PCVL BJ-VL BRE-T-0.34 BRE-T-0.75 BRE-T-1 BRE-T-1.5 BRE-T-2.5 BRE-T-6 EXBR1 1 to 2.5mm PSC
1SNA 166 646 R0500 1SNA 166 577 R2000 1SNA 166 930 R2600 1SNA 166 733 R2400 1SNA 167 700 R1100 1SNA 183 436 R0500 1SNA 167 682 R2300 1SNA 166 928 R2000 1SNA 167 496 R1100 1SNA 167 681 R2200 1SNA 167 680 R0500 1SNA 168 160 R1400 1SNA 167 779 R1300 1SNA 164 921 R1700 1SNA 164 922 R1000 1SNA 164 923 R1100 1SNA 168 147 R0300 1SNA 167 008 R0300 1SNA 173 181 R1300
1 1 1 1 10 10 10 50 10 10 10 50 50 50 50 50 50 1 1
0.07 0.08
0.02
10
11 12 13 14 15 16
17
18
19
20
1SNA 167 927 R1000 1SNA 167 928 R2100 1SNA 167 690 R0700 1SNA 167 692 R2500 1SNA 167 697 R2200 1SNA 167 622 R2600 1SNA 167 623 R2700 1SNA 167 981 R1700 1SNA 167 624 R2000
10 10 10 10 10 5 5 10 10
0.01
(a) Compatible with base mounting only. (b) Compatible with ring-tongue connection type socket only (VA). (c) Compatible with screw connection type socket only (VL).
Selection guide
Lids Covers FIT-2/4-2 FIT-2/4-1 Plugs FIT-1/4-G FIT-1/4-D FIT-2/4-I
CPT-1
CPT-2
CPT-5
Mounting
Sockets TO-DS-VL
CPT-4
Base Half-base
Flush
Half-base
TC-D-VA TF-D-VA
() () () () () () () () ()
() () ()
TO-I-VA TC-E-VA-2.2
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ESSAILEC Coding
reading direction
Socket
Plug
On socket :
On plug :
In order to guarantee a perfect compatibility between the socket coding and the plug coding, the following must be done :
1
Reading direction
Place the COP-FI-1 coding pin in the opening left by the socket coding pin.
Connect the plug on the socket in order to insert the plug coding pin in its housing.
Type
Order code
Packaging Weight kg 10 10
COP-E-1 1SNA 167 379 R1200 COP-FI-1 1SNA 167 378 R1100 Supplied with sockets and plugs
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Plugs
0.5 Nm < Tightening torque < 0.8 Nm The ush mounting kit must be mounted on the socket prior to the installation on the panel.
Flush mounting
BRE pin
Cover
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Index
Order code 1SNA 164 921 R1700 1SNA 164 922 R1000 1SNA 164 923 R1100 1SNA 166 500 R0000 1SNA 166 503 R2700 1SNA 166 523 R1200 1SNA 166 525 R1400 1SNA 166 529 R2000 1SNA 166 546 R2100 1SNA 166 547 R2200 1SNA 166 550 R0100 1SNA 166 577 R2000 1SNA 166 578 R0100 1SNA 166 589 R2500 1SNA 166 625 R2000 1SNA 166 627 R2200 1SNA 166 638 R0500 1SNA 166 639 R0600 1SNA 166 640 R1300 1SNA 166 643 R0200 1SNA 166 646 R0500 1SNA 166 672 R0700 1SNA 166 733 R2400 1SNA 166 734 R2500 1SNA 166 737 R2000 1SNA 166 738 R0100 1SNA 166 741 R0400 1SNA 166 742 R0500 1SNA 166 743 R0600 1SNA 166 744 R0700 1SNA 166 745 R0000 1SNA 166 746 R0100 1SNA 166 747 R0200 1SNA 166 748 R1300 1SNA 166 778 R1100 1SNA 166 819 R2300 1SNA 166 821 R1500 1SNA 166 928 R2000 1SNA 166 930 R2600 1SNA 166 936 R1000 1SNA 166 937 R1100 1SNA 166 941 R2500 1SNA 166 945 R2100 1SNA 167 008 R0300 1SNA 167 260 R1700 1SNA 167 264 R0700 1SNA 167 265 R0000 1SNA 167 378 R1100 1SNA 167 379 R1200 1SNA 167 496 R1100 1SNA 167 622 R2600 1SNA 167 623 R2700 1SNA 167 624 R2000 1SNA 167 680 R0500 1SNA 167 681 R2200 1SNA 167 682 R2300 1SNA 167 690 R0700 1SNA 167 692 R2500 1SNA 167 697 R2200 1SNA 167 700 R1100 1SNA 167 779 R1300 1SNA 167 927 R1000 1SNA 167 928 R2100 1SNA 167 981 R1700 1SNA 168 146 R0200 1SNA 168 147 R0300 1SNA 168 160 R1400
Page 13 13 13 10 12 10 10 10 12 12 12 13 11 10 10 12 10 12 12 10 13 12 13 11 10 10 12 12 12 12 12 12 12 12 10 10 12 11 13 10 12 10 12 11 11 11 11 14 14 11 11 11 11 11 11 11 11 11 11 11 13 11 11 11 11 13 13
Order code 1SNA 173 181 R1300 1SNA 183 436 R0500 1SNA 205 876 R0400
Page 11 11 11
Type
Page
Type
Page
B
BJ-VL BRE-C-1 BRE-C-1.5 BRE-C-2.5 BRE-C-4 BRE-C-6 BRE-T-0.34 BRE-T-0.75 BRE-T-1 BRE-T-1.5 BRE-T-2.5 BRE-T-6 11 11 11 11 11 11 13 13 13 13 13 13
K
KEM-1 11
P
PCVA PCVL PSC 11 11 11
T
TC-D-VA TC-DS-VL TC-E-VA TC-E-VA-2.2 TF-D-VA TF-DS-VL TF-E-VA TO-D-VA TO-DS-VL TO-E-VA TO-I-VA-2 12 12 12 12 12 12 12 12 12 12 12
C
CA CC-D-VA CC-DS-VL CC-E-VA CC-E-VA-6.6 CC-I-VA-2 CC-R-VA COP-E-1 COP-FI-1 COR-C-1 COR-C-2 COR-C-3 COR-T-1 COR-T-4-1 CPC-1 CPC-7 CPT-1 CPT-2 CPT-4 CPT-5 CS-10 CVABM 11 10 10 10 10 10 10 14 14 10 10 10 12 12 11 11 13 13 13 13 11 11
D
DI 11
E
EXBR1 11
F
FC4-1 FC4-2 FCB-1 FCB-2 FIC-2/1-1 FIC-2/4-1 FIC-2/4-2 FIC-2/4-I FIC-2/4-R FIT-1/4-D FIT-1/4-G FIT-2/1-1 FIT-2/4-1 FIT-2/4-2 FIT-2/4-I FX 11 11 11 11 10 10 10 10 10 12 12 12 12 12 12 11
I
IR1 IR2 IR3 11 11 11
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com