KNDT Ndep VT SPSC 001 Rev.0

Korea NonDestructive Testing Co., Ltd.
Document No. Subject VISUAL EXAMINATION PROCEDURE KNDT - NDEP - VT - SPSC - 001
Revision No. 0 Revision Date Dec. 30, 2010
Issued Dep't Tech. Dep't Page 1 of 18

Non-Destructive Examination Procedure
Title () Document Number () Revision Number () Revision Date () Issued Date () Issued Dep't () Prepared by () Reviewed by () Approved by () Remarks () Ju Hyun, Park KNDT Level Chang Su, Jang KNDT Level Cheon Woong, Park KNDT Level Visual Examination Procedure KNDT-NDEP-VT-SPSC-001 0 Dec. 30, 2010 Technical Department Dec. 30, 2010 Dec. 30, 2010 Dec. 30, 2010
* This procedure has been demonstrated to the satisfaction of the AI in accordance with requirement of ASME code section V. Procedure Demonstrated by KNDT Level Procedure Demonstrated to the Satisfaction of AI Certified by Client
KNDT Form No. QA-001(2)(A4 210297) Korea NonDestructive Testing Co., Ltd.

R evision S heet
Title Rev. No.
0
Visual Examination Procedure Rev. Date

Dec. 30, 2010
Doc. No.
KNDT-NDEP-VT-SPSC-001 Cause of the Revision Remark
Rev. Dep't
Tech. Dep't
Issued procedure for Stack Damper inspection
KNDT Form No. QA-001(2)(A4 210297)

TABLE OF CONTENTS
PARAGRAPH 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
TITLE SCOPE REFERENCES PROCEDURE QUALIFICATION PERSONNEL EQUIPMENT TECHNIQUES EVALUATION ACCEPTANCE STANDARD RECORDS
KNDT Form No. QA-001(2)(A4 210297)

REFLECTION STATUS FOR REQUIREMENTS OF AN VISUAL EXAMINATION PROCEDURE

No. Requirement Essential Variable Nonessential Variable Paragraph
Change in Technique used
Direct to or from translucent
6.3 & 6.5
Direct to remote
6.3 & 6.4
Remote visual aide
6.4
Personnel performance requirements, when required
4.0
Lighting intensity (decrease only)
6.3
Configurations to be examined and base material product forms (Pipe, plate, forgings, etc.)
1.0 & 6.3
Lighting Equipment
6.3
Method or tools used for surface preparation
6.1
10
Equipment or devices used for a direct technique
5.2
11
Sequence of examination
6.4
12
Personnel qualifications
4.0
KNDT Form No. QA-001(2)(A4 210297)

1.0
SCOPE This procedure describes to determine such things as the surface condition of the part, alignment of mating surfaces shape or evidence of leaking and the direct visual examination and remote visual examination for Stack Damper and related services.
2.0 2.1 2.2 2.3 2.4 2.5
REFERENCES T10144-SD-V008, (Rev.00) ASME Sec., Art. 9 ISO 5817 SNT-TC-1A KNDT-A402, (Rev.3) Material Purchase Specification 2007 Ed. through 2009 Add. 2003 Ed. 1992Ed. through 2006 Ed. Qualification and Certification of NDE Personnel
3.0 3.1
PROCEDURE QUALIFICATION This procedure shall be demonstrated to the satisfaction of the AI and QA/QC section chief of client before use. When procedure qualification is specified, a change of a requirement in Table identified as an essential variable shall require re-qualification of the written procedure by demonstration. A change of a requirement identified as a nonessential variable from those specified within the written procedure shall require revision of, or an addendum to, the written procedure.
3.2
4.0 4.1
PERSONNEL Personnel who perform this examination shall be qualified in accordance with QA Procedure "Qualification and Certification of NDE Personnel"KNDT-A402which meets the requirements of ASME Code and ASNT Recommended Practice, SNT-TC-1A. Only qualified and certified Level or Level personnel shall interpret test results to determine acceptability.
4.2
KNDT Form No. QA-001(2)(A4 210297)

5.0 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 5.2.11
EQUIPMENT Visual aids Mirror Magnifying glass Borescope Fiber scope Telescope Machine aids Scale Vernier calipers Dial caliper Micrometer Dial indicator Combination square set Gap gauge Cambridge gauge Fillet welding gauge High-low gauge Welding gauge
KNDT Form No. QA-001(2)(A4 210297)

6.0 6.1
TECHNIQUE Applications Visual examination is generally used to determine such things as the surface condition of the part, alignment of mating surfaces, shape, or evidence of leaking. In addition, visual examination is used to determine a composite material's (translucent laminate) subsurface conditions. Direct Visual Examination Direct visual examination may usually be made when access is sufficient to place the eye within 600 of the surface to be examined and at an angle not less than 30. to the surface to be examined. Mirrors may be used to improve the angle of vision, and aids such as a magnifying lens may be used to assist examinations. Illumination (natural or supplemental white light) for The specific part, component, vessel, or section thereof, being examined is required. The minimum light intensity at the examination surface / site shall be 1000Lux. The light source, technique used, and light level verification is required to be demonstrated one time, document and maintained on file. Visual examination personnel shall have an annual visual examination to assure natural or corrected near distance acuity such that they are capable of reading standard J-1 letters on standard Jaeger test type charts for near vision or equivalent methods. Remote Visual Examination In some cases, remote visual examination may have to be substituted for direct examination. Remote visual examination may use mirrors such systems shall have a resolution capability at least equivalent to that obtainable by direct visual observation. Sequence of Visual examination 1) Identify the configuration drawing of part to be examined. 2) Establish the plan for the visual examination using checklist. 3) Determine the examination technique. 4) Prepare the necessary equipments, visual aids and measuring aids. 5) Preparation of surface. 6) Check the light intensity by using light meter with valid certificate on surface to examined. 7) Perform visual examination. 8) Evaluation. 9) Mark out the visual examination report. 10) Verify the visual examination result using checklist.
6.2
6.2.1
6.3
6.4
KNDT Form No. QA-001(2)(A4 210297)

7.0 7.1
EVALUATION Symbols The following symbols are used in Table 1. a nominal throat thickness of the fillet weld (see also ISO 2553) b width of weld reinforcement d diameter of pore h height or width of imperfection I length of imperfection in longitudinal direction of the weld Ip length of projected or cross-section area s nominal butt weld thickness (see also ISO 2553) t wall or plate thickness (nominal size) wp width of the weld or width or height in case of fracture area z leg length of a fillet weld (see also ISO 2553) angle of weld toe fJ angle of angular misalignment Assessment imperfection Limits for Imperfections are given in Table 1. These limits apply to the finished weld and may also be applied 10 an intermediate stage of fabrication. If, for the detection of imperfections, a method other than macro examination is used, only those imperfections shall be considered which can be detected using a magnification equal to or less than tenfold. Excluded here from are cold laps (see Table 1, 1.5) and micro cracks (see Table 1, 2.2). Systematic imperfections are only permitted in quality level D, provided other requirements of Table 1 are fulfilled. A welded joint shall normally be assessed separately for each individual type of imperfection. Different types of imperfection. occurring at any cross-section of the joint, which weaken the cross section may need special consideration (see multiple imperfections), The limits for multiple imperfections (see Table 1) are only applicable for cases where the requirements for a single imperfection are not exceeded. Any two adjacent imperfections separated by a distance smaller than the major dimension of the smaller imperfection shall be considered as a single imperfection.
7.2
7.2.1
7.2.2
8.0 8.1
ACCEPTANCE STANDARDS Limits for imperfections (Refer to Table 1)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

9.0 9.1
RECORDS The results shall be recorded in the attached form by the certified personnel who perform the visual examination. A written report of the examination shall contain the following information: (a) the date of the examination; (b) procedure identification and revision used; (c) technique used; (d) results of the examination; (e) examination personnel identity, and, when required by the referencing Code Section, qualification level; (f) identification of the part or component examined.
9.2
KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Form No. QA-001(2)(A4 210297)

KNDT Ndep VT SPSC 001 Rev.0

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Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 1 of 18

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 2 of 18

Visual Examination Procedure Rev. Date

KNDT-NDEP-VT-SPSC-001 Cause of the Revision Remark

Issued procedure for Stack Damper inspection

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 3 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 4 of 18

REFLECTION STATUS FOR REQUIREMENTS OF AN VISUAL EXAMINATION PROCEDURE

Change in Technique used

Direct to or from translucent

6.3 & 6.5

6.3 & 6.4

Remote visual aide

Personnel performance requirements, when required

Lighting intensity (decrease only)

1.0 & 6.3

Method or tools used for surface preparation

Equipment or devices used for a direct technique

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 5 of 18

2.0 2.1 2.2 2.3 2.4 2.5

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 6 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 7 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 8 of 18

ACCEPTANCE STANDARDS Limits for imperfections (Refer to Table 1)

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 9 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 10 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 11 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 12 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.

Korea NonDestructive Testing Co., Ltd.

Issued Dep't Tech. Dep't Page 13 of 18

KNDT Form No. QA-001(2)(A4 210297)

Korea NonDestructive Testing Co., Ltd.