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SECTION
CHARGING SYSTEM
CHG
CONTENTS
BASIC INSPECTION ................................ .... 2
DIAGNOSIS AND REPAIR WORKFLOW ..... ..... 2
Work Flow ........................................................... ...... 2 Wiring Diagram - CHARGING SYSTEM - ........... ....14
CHG-1
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
OVERALL SEQUENCE
INFOID:0000000003860762
JPMIA1008GB
DETAILED FLOW
CHG-2
1.PRELIMINARY INSPECTION
Perform the preliminary inspection. Refer to CHG-20, "Inspection Procedure". >> GO TO 2.
CHG-3
CHG-4
CHARGING SYSTEM
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS
CHARGING SYSTEM
System Diagram
INFOID:0000000003860509
I
JPMIA0426GB
System Description
The voltage output is controlled by the IC voltage regulator.
J
INFOID:0000000003860510
K
INFOID:0000000003860511
CHG
N
JPLIA0887ZZ
O
1. A. Alternator Cylinder block bank2 side 2. B. Charge warning lamp Combination meter
Component Description
P
INFOID:0000000003860512
CHG-5
CHARGING SYSTEM
< FUNCTION DIAGNOSIS >
Component part Alternator Description The alternator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged. The IC voltage regulator warning function activates to illuminate the charge warning lamp, if any of the following symptoms occur while alternator is operating: Excessive voltage is produced. No voltage is produced.
CHG-6
F
JPMIA0632GB
System Description
INFOID:0000000003860518
By performing the power generation voltage variable control, the engine load due to the power generation of the alternator is reduced and fuel consumption is decreased. NOTE: When any malfunction is detected in the power generation voltage variable control system, the power generation is performed according to the characteristic of the IC voltage regulator of the alternator.
INFOID:0000000003860519
CHG
JPLIA0888ZZ
1. 4. A.
2. B.
3. C.
CHG-7
Component Description
Component part Description
INFOID:0000000003860520
Battery current sensor is installed to the battery cable at the negative terminal, and it detects the charging/discharging current of the battery and sends the voltage signal to ECM according to the current value. Battery current sensor detects the charging/discharging current of the battery. ECM judges the battery condition based on this signal. ECM judges whether to perform the power generation voltage variable control according to the battery condition. When performing the power generation voltage variable control, ECM calculates the target power generation voltage according to the battery condition and sends the calculated value as the power generation command value to IPDM E/R. IPDM E/R converts the received power generation command value into the power generation command signal (PWM signal) and sends it to the IC voltage regulator. IC voltage regulator controls the power generation voltage by the target power generation voltage based on the received power generation command signal. When there is no power generation command signal, the alternator performs the normal power generation according to the characteristic of the IC voltage regulator.
ECM
IPDM E/R
CHG-8
B TERMINAL CIRCUIT
< COMPONENT DIAGNOSIS >
COMPONENT DIAGNOSIS
B TERMINAL CIRCUIT
Description Diagnosis Procedure
INFOID:0000000003860521
B terminal circuit supplies power to charge the battery and to operate the vehicles electrical system.
INFOID:0000000003860522
H
Battery voltage
Is the inspection result normal? YES >> GO TO 3. NO >> Check harness for open between alternator and fusible link.
Is the inspection result normal? YES >> B terminal circuit is normal. Refer to CHG-2, "Work Flow". NO >> Check harness between battery and alternator for poor continuity.
CHG
CHG-9
The L terminal circuit controls the charge warning lamp. The charge warning lamp illuminates when the ignition switch is set to ON or START. When the alternator is providing sufficient voltage with the engine running, the charge warning lamp will go off. If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
Diagnosis Procedure
INFOID:0000000003860524
Terminal 3
Does it illuminate? YES >> L terminal circuit is normal. Refer to CHG-2, "Work Flow". NO >> GO TO 3.
Is the inspection result normal? YES >> GO TO 4. NO >> Repair the harness or connector.
Is the inspection result normal? YES >> GO TO 5. NO >> Repair the harness.
CHG-10
Ground
Battery voltage
Is the inspection result normal? YES >> Replace combination meter. NO >> Inspect the power supply circuit. Refer to CHG-14, "Wiring Diagram - CHARGING SYSTEM -".
CHG
CHG-11
The L terminal circuit controls the charge warning lamp. The charge warning lamp illuminates when the ignition switch is set to ON or START. When the alternator is providing sufficient voltage with the engine running, the charge warning lamp will go off. If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
Diagnosis Procedure
INFOID:0000000003860526
Is the inspection result normal? YES >> Replace combination meter. NO >> Repair the harness.
CHG-12
S TERMINAL CIRCUIT
< COMPONENT DIAGNOSIS >
S TERMINAL CIRCUIT
Description
INFOID:0000000003860527
The output voltage of the alternator is controlled by the IC voltage regulator at the S terminal detecting the input voltage. The S terminal circuit detects the battery voltage to adjust the alternator output voltage with the IC voltage regulator.
Diagnosis Procedure
INFOID:0000000003860528
Battery voltage
Is the inspection result normal? YES >> Refer to CHG-2, "Work Flow". NO >> Check harness for open between alternator and fuse.
CHG
CHG-13
CHARGING SYSTEM
< COMPONENT DIAGNOSIS >
CHARGING SYSTEM
Wiring Diagram - CHARGING SYSTEM INFOID:0000000003860529
JCMWM1691GB
CHG-14
CHARGING SYSTEM
< COMPONENT DIAGNOSIS >
A
CHG
O
JCMWM1692GB
CHG-15
CHARGING SYSTEM
< COMPONENT DIAGNOSIS >
JCMWM1693GB
CHG-16
CHARGING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
CHARGING SYSTEM
Symptom Table
Symptom Discharged battery The charge warning lamp does not illuminate when the ignition switch is set to ON. The charge warning lamp does not turn OFF after the engine starts. The charge warning lamp turns ON when increasing the engine speed. Refer to CHG-2, "Work Flow". Reference
INFOID:0000000003860530
CHG
CHG-17
PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
INFOID:0000000003860531
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS AIRBAG and SEAT BELT of this Service Manual. WARNING: To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS AIRBAG. Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
CHG-18
PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tools
Tool number Tool name KV10118200 (included in the adapter kit: Mot. 1732) Alternator pulley adapter Description Removing and installing alternator pulley
INFOID:0000000003860532
E
PKIA1241E
CHG
CHG-19
ON-VEHICLE MAINTENANCE
CHARGING SYSTEM PRELIMINARY INSPECTION
Inspection Procedure
INFOID:0000000003860533
2.CHECK FUSE
Check for blown fuse.
Unit Alternator Combination meter Power source (Power supply terminals) Battery (S terminal) Ignition switch ON (L terminal) Fuse No. 36 4
Is the inspection result normal? YES >> GO TO 3. NO >> Be sure to eliminate the cause of malfunction before installing new fuse.
CHG-20
ALTERNATOR
< ON-VEHICLE REPAIR >
ON-VEHICLE REPAIR
ALTERNATOR
Exploded View
REMOVAL
INFOID:0000000003860538
J
JPMIA1133GB
1. 4. 7.
2. 5.
3. 6.
DISASSEMBLY
CHG
CHG-21
ALTERNATOR
< ON-VEHICLE REPAIR > Type: A003TJ1791
JPMIA0859GB
1. 4. 7.
2. 5. 8.
3. 6. 9.
INFOID:0000000003860539
INSTALLATION
Installation is in the reverse order of removal. CAUTION:
CHG-22
ALTERNATOR
< ON-VEHICLE REPAIR > Temporarily tighten all of alternator bolt and nuts. And then tighten them in numerical order shown in the figure.
C
JPMIA0831ZZ
Be sure to tighten B terminal nut carefully. Install alternator and check tension of belt. Refer to EM-12, "Checking". For this model, the power generation voltage variable control system that controls the power generation voltage of the alternator has been adopted. Therefore, the power generation voltage variable control system operation inspection should be performed after replacing the alternator, and then make sure that the system operates normally. Refer to CHG-20, "Inspection Procedure".
INFOID:0000000003860540
SEL032Z
Front Cover
1.
2.
Set rotor to the vise. CAUTION: Be careful not to damage the rotor. Use copper plate or thick cloth for rotor in the vise. Remove pulley cap, using suitable tool.
CHG
SKIB0531E
CHG-23
ALTERNATOR
< ON-VEHICLE REPAIR > 3. Remove alternator pulley, using alternator pulley adaptor (A) [SST:KV10118200].
JSMIA0063ZZ
ASSEMBLY
Rear Bearing CAUTION: Never reuse rear bearing. Replace with a new one. Never lubricate rear bearing outer race. Rear bracket assembly Installation
1.
SKIB4529E
2.
Push brushed up with fingers and install them to rotor. NOTE: Take care not damage slip ring sliding surface.
SKIB4530E
Inspection
ALTERNATOR PULLEY INSPECTION
Perform the following. Make sure that alternator pulley does not rattle. Make sure that alternator pulley nut is tight.
INFOID:0000000003860541
CHG-24
VQ25DE, VQ35DE A003TJ1791 MITSUBISHI make 12 - 130 Negative Less than 1,300 More than 61/1,500 More than 109/2,500 More than 129/5,000 14.1 - 14.7 More than 5.00 (0.197) 4.1 - 5.3 (418 - 541, 14.7 - 19.1) More than 22.1 (0.870) 1.8 - 2.2
CHG
CHG-25