Business Plan

Particulars

Option I
Option II Addl.for Retail
(Automatic)
(Auto+Manual)

Production (per month)

Conversion
Retail

Watt
Watt

Rate

Per/Watt

1,650,000
1,650,000

2,410,000
2,410,000

180,000
180,000

2.20

2.20

43.00

3,630,000

5,302,000

7,740,000

2,076,202
622,293
936,856
607,707
4,243,058
-613,058

2,161,202
622,293
1,368,377
607,707
4,759,579
542,421

6,570,000
636,988
300,000
102,202
7,609,190
130,810

Finance Cost (15.30% on Rs.20.00 Cr)

Depreciation (on Rs.20.00 Crores)

2,550,000
2,198,711

2,550,000
2,198,711

Total Cost

4,748,711

4,748,711

-5,361,769

-4,206,291

Total Revenue
Expenses
Raw Materials (Rs.36.50/Watt)
Plant Wages
Offce Salary
Electricity,Fuel
Budgeted Overhead
Monthly Expenses
EBIDTA

Profit / (Loss)

36.50

0.57

130,810

Option II+Retail

2,410,000
180,000
2,590,000

13,042,000

6,570,000
2,798,190
922,293
1,470,580
607,707
12,368,770
673,230
2,550,000
2,198,711
4,748,711
-4,075,481

Months
Jun-13
Jul-13
Aug-13
Sep-13
Oct-13
Nov-13
Dec-13

Jul-Nov 13

Production
(Watt)
Electricity
888,928
531,913
1,998,886
871,363
882,097
458,879
938,740
624,478
1,327,280
542,543
929,475
444,451

DG Fuel
180,148
299,218
56,040
56,240
96,960
-

6,965,406

3,473,627

688,606

6,076,478

2,941,714

508,458

Per Watt
0.59
0.58
0.73
0.48
0.48

0.57
Avg.

SYNERGY EL

Schedule formi
Details of Fixe
Schedule-'4'
WDV
Rate

Particulars
FIXED ASSETS
Land
God Statue
Factory Building
Flat
Computer
Motor Car
Furniture & Fixture
Electrical Installation
Office Equipment
Plant & Machinery
Technical Knowhow
Patent & Trade Mark

0.00%
0.00%
10.00%
10.00%
40.00%
25.89%
18.10%
13.91%
13.91%
13.91%
20.00%
20.00%

As on
01.04.2013

Total

2,555,709.00
61,876.00
168,947,156.55
5,641,841.00
2,815,655.05
1,133,870.00
34,200,216.43
48,644,865.49
2,075,634.68
384,877,546.25
1,000,000.00
8,000.00
651,962,370.45

Previous Year

104,138,704.19

For Rs.20.00 Cr. (Proportionate)

Gross Block
Addition/
(Deduction)

20,280.00
261,937.00
88,374.00
166,929.00
37,205.00

574,725.00

547,823,666.26

1,288,201.00
2,503.00
340,497.00
777,816.00

Electrical Expenses
Sales Promotion
Postage & Courier Charges
Duties and Taxes
-Service Tax Paid
-Sales Tax Penalty
- Excise - Penalty
- Mot Duty
Security Charges
Tender and Licence Fees
Recruitment Charges
Repair & Maintenance
- Machinery
- Factory & Office
- Others
Bank Charges

283,331.40

SYNERGY ELECTRIC PRIVATE LIMITED

Schedule forming part of the Balance Sheet
Details of Fixed Assets As on 30.11.2013

Block
As on
30.09.2013

As on
01.04.2013

Depreciation
for the
Written
year
Back

2,555,709.00
61,876.00
168,967,436.55
5,641,841.00
3,077,592.05
1,133,870.00
34,288,590.43
48,811,794.49
2,112,839.68
384,877,546.25
1,000,000.00
8,000.00
652,537,095.45

26,467,352.86
474,532.84
1,644,861.43
149,914.49
1,714,063.58
7,335,888.92
704,448.55
19,221,420.38
718,105.42
5,772.14
58,436,360.61

14,250,008.00
516,731.00
573,092.00
254,746.00
5,895,989.00
5,769,298.00
195,907.00
50,862,767.00
56,379.00
446.00
78,375,363.00

651,962,370.45

44,472,117.58

13,964,243.03

Per Year
Per Month

26,384,537
2,198,711

1,288,201.00
2,503.00
340,497.00
777,816.00

1,197,282.00
1,120,816.00
76,466.00

397,330.00
464,519.59
476,312.75
94,133.00
12,258.00
45,000.00
5,075.00
23,265.00
737,130.00
247,828.00
131,278.00
506,042.00
522,201.00
83,570.00
2,072,627.37

283,331.40

(Amount In Rs)

NET BLOCK
As on
31.03.2014

As on

As on
31.03.2013

40,717,360.86
991,263.84
2,217,953.43
404,660.49
7,610,052.58
13,105,186.92
900,355.55
70,084,187.38
774,484.42
6,218.14
136,811,723.61

2,555,709.00
61,876.00
128,250,075.69
4,650,577.16
859,638.62
729,209.51
26,678,537.85
35,706,607.57
1,212,484.13
314,793,358.87
225,515.58
1,781.86
515,725,371.84

2,555,709.00
61,876.00
142,479,803.69
5,167,308.16
1,170,793.62
983,955.51
32,486,152.85
41,308,976.57
1,371,186.13
365,656,125.87
281,894.58
2,227.86
593,526,009.84

58,436,360.61

593,526,009.84

59,666,586.61
31

VIKRAM SOLAR WORKING

ASSUMPTIONS
1
2
3
4
5
6

SCENARIO 1
Inflow of raw material for 2MW
EVA curing time 20min
Working 26 days X 3shifts
Retail Sales - 300kWp
Price Rs2.20/Wp
Cell bin size 4Wp

1
2
3
4
5
6

Working time calculation

Lunch/Tea Break 3 shifts
Remaining Time for production

SCENARIO 2
Inflow of raw material for 2.5MW
EVA curing time 16min
Working 30 days X 3shifts
Retail Sales - Nil
Price Rs2.20/Wp
Cell bin size 4.2Wp

2 Hours
22 Hours (92% efficiency)

Machine Capacity Calculation Scenario-1

Machine Name
1
2
3
4
5
6

S & T Machine Automatic NPC

Laminator NPC (20min cycle)
Sun Simulator NPC
Manual Laminator HHV
Laser Cutting Machine Capacity
Lowest Capacity Link (Auto)

Rated
Capacity
1200
720
3600
360
150
720

Monthly working capacity

Automatic Line
Spare Laminator capacity* (Retail Production)

Optimum Working Capacity

1000
720
3600
360
150
720

1.65
208.00

Machine Capacity Calculation Scenario-2

Machine Name
1
2
3
4
5
6

S & T Machine Automatic NPC

Laminator NPC (16min cycle)
Sun Simulator NPC
Manual Laminator HHV
Laser Cutting Machine Capacity
Lowest Capacity Link (Auto + Manual)

Rated
Capacity
1200
960
3600
360
150
1320

Monthly working capacity

Automatic Line
Spare Laminator capacity** (Retail Production)

Optimum Working Capacity

1000
960
3600
360
150
1320

2.41
182.00

Remarks
*
Manual spare laminator capacity calculated considering 40Wp module with 16 hous working
** 14hours taken for retail production as the difference of 40 cell per hour will be consumed
on manual HHV laminator

Cells/Hour
Cells/Hour
Cells/Hour
Cells/Hour
Cells/Hour
Cells/Hour

92%
MWp
KWp

Cells/Hour
Cells/Hour
Cells/Hour
Cells/Hour
Cells/Hour
Cells/Hour
92%
MWp
KWp

MANPOWER PLANNING
MANPOWER REQUIREMENT FOR AUTOMATIC LINE
S.No
Department
No. Of Heads
2
1 T & S Machine
2
2 EVA & Glass Loading
2
3 Sheet Cutting
1
4 Ribbon Cutting
4
5 Connection
4
6 Layup
2
7 Lamination
2
8 Trimming
3
9 Framing
2
10 JB Fixing
3
11 Module Testing
3
12 RFID
6
13 Despatch
1
14 Maintenance
2
15 Quality
2
16 Supervisor
Total Manpower per shift
41
Requirement for 3 shift
123
Total Strength required for Auto + Manual Line per shift
Total Strength required for Auto + Manual 3 shift

MANPOWER REQUIREMENT FOR MANUAL LINE

S.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

ANNING
MANPOWER REQUIREMENT FOR MANUAL LINE
Department
No. Of Heads
Cell Testing
2
Lazor Cutting
2
Front Tabbing
6
Back Tabbing
5
Connection
4
Layup
4
Lamination
3
Trimming
1
Framing
2
JB Fixing
1
Module Testing
2
RFID
3
Despatch
4
Maintenance
1
Quality
1
Supervisor
1
Total Manpower per shift
42
Requirement for 3 shift
84
83
249

SALARY AND WAGES CALCULATION

A.
S.No
1
2
3
4
5
6
7
8
9
10

B.

Managerial positions at Plant

Positions
Plant Manager
Shift Manager
Quality Control Manager
Maintenance Manager
Design Engineer
Admin Manager
Quality Engineer
Store Incharge
Store Assistant
General Executives
Total

No of Position
1
3
1
1
1
1
6
1
3
4
22

Sal (Rs.)/Annum
1,500,000
600,000
1,000,000
600,000
600,000
400,000
400,000
400,000
150,000
150,000
5,800,000

Workers
Automatic Line
Manual Line
Total Workers

Ref:- Average Salary(Rs./Month)

123
84
207
Total Salary Plant

151.64
103.56
255.21
5,800,255.21

Scenario 1

Auto + Managerrial Position

5,800,151.64

Addition Manpower for Retail

Marketing Team
Manual Line (Workers)
Total Salary+Wages for Retail Sales

4
62

75,000
10274

Total Salary (Annual)

1,500,000
1,800,000
1,000,000
600,000
600,000
400,000
2,400,000
400,000
450,000
600,000
9,750,000

Sal (Rs.)/Month
125,000.00
150,000.00
83,333.33
50,000.00
50,000.00
33,333.33
200,000.00
33,333.33
37,500.00
50,000.00
812,500.00

10,274.00
1,263,702.00
863,016.00
2,126,718.00
2,939,218.00
2,076,202.00

300,000
636,988
936,988

Synergy Electric Pvt. Ltd.

Month ---->
Date ---->
Particulars
Salary & Wages
Salary - Workers,Supervisors
Salary - Staffs
Security
House Keeping
PF,ESI

MIS
Budgeted
Amount
698,288
728,094
42,162
32,235
101,255

Power & Fuel

Electricity
Fuel for Generator

450,000
100,000

Other Expenses
Telephone, Internet
Printing,Stationery
Postage & Courier
Travelling & Conveyance
Freight,Carriage
Bank Charges
Repair & Maintenance
Misc/Expenses

28,000
5,000
2,000
250,000
20,000
2,000
40,000
200,000

Total expenses

2,699,034

60,707

28,000
5,000
2,000
250,000
20,000
2,000
40,000
200,000
607,707 <-------

Taken for Business Plan

Synergy Electric Pvt. Ltd.

1-Dec-2013 to 31-Dec-2013
Particulars

Salary Sheet
Employee
Number

Absent

4 Days

Axis Bank Employees

Present

BASIC

352596.00

HRA

OTHER TRAVELLI
NG
ALLOWEN
CE
138244.00 94299.00 16097.00

Amlan Mukherjee

SRE0062

10668.00

2136.00

310.00

Cheema HNPS

SRE0084

150000.00

75000.00

65750.00

Debasis Roy

SRE0068

8886.00

1783.00

557.00

800.00

Dhrubajyoti Thakur

SRE0061

58010.00

11606.00

1287.00

1400.00

Raj Kumar

SRE0105

8000.00

1600.00

2400.00

Shyamal Kumar Das

SRE0087

12000.00

2400.00

1020.00

800.00

Anup Kumar Sen

SRE0151

34000.00

17000.00

9000.00

10000.00

36000.00

7200.00

23000.00

13800.00

6975.00

800.00

15000.00

7500.00

7900.00

800.00

G.Prabhakar Rao
Pankaj Kumar

SRE0158

Tamal Choudhury

SRE0160

Total

Gross Salary
PF
ESI

4 Days

800.00

800.00

355564.00 140025.00 95199.00 16200.00

Total
Earnings

ESI

601236.00

665.00

13914.00

244.00
211.00

72303.00
12000.00

PROVIDE PROVIDEN
NT FUND
T FUND
12%
1610.00
3900.00
9600.00
110.00

210.00

780.00

200.00

780.00

110.00

528527.00

1134.00

12780.00

57530.00

233220.00

1101.00

10925.00

980.00

71323.00

1280.00

10720.00

910.00

15310.00

8400.00

61600.00

980.00

43020.00

4196.00

40379.00

1950.00

29250.00

960.00

16220.00

130.00

70000.00

200.00

44000.00

200.00

44575.00

200.00

2760.00

31200.00

150.00

1800.00

606,988
13,500
1,805
622,293

Total
Deduction
s
62686.00
78461.00
57330.00

110.00

606988.00 665.00 1610.00

TDS

780.00

200.00

290750.00
12026.00

PROF.
TAX

780.00
4080.00

4120.00

780.00

3900.00

1236.00

Net
Amount

9600.00 62686.00 78461.00 528527.00