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9315

Power Distribution Module


PDM-21-225 and PDM-21-450

Installation/Operation Manual
164201061Rev. B

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IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La Scurit SAVE THESE INSTRUCTIONS Conserver Ces Instructions

This manual contains important instructions for your Uninterruptible Power Supply (UPS) system. You should follow these instructions during the installation and maintenance of the UPS, options, accessories, and batteries.

Cette notice contient des instructions importantes concernant la scurit.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
WARNING: This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent disturbances.

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) Installation/Operation 164201061 Rev. B 021500

Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
2 2 3 3

2 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing for Wiring the Power Distribution Module . . . . . . . . . . . . . . . Inspecting and Unpacking the Power Distribution Module . . . . . . . . . . Unloading the PDM from the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5
6 6 6 6 7 9

3 Installing the Power Distribution Module . . . . . . . . . . . . . . . . . 4 Power Distribution Module Operation . . . . . . . . . . . . . . . . . . . .


Preliminary Checks and Startup for UPS Equipped with Power Distribution Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Short Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Distribution Module Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 15
15 15 16 16

Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

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List of Figures
Figure 1. Typical Power Distribution Module . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2. Front and Side View of Power Distribution Module on Shipping Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3. PDM as Shipped, with Outer Packaging and Pallet . . . . . . . . . . Figure 4. Detail of Shipping Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5. Top, Bottom, and Front View of Power Distribution Module . . . Figure 6. Typical Power Wiring Terminations of UPS Module and Power Distribution Module . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7. Power Distribution Module Schematic . . . . . . . . . . . . . . . . . . . . . 1 5 7 10 11 12 16

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Introduction
This manual describes how to install and operate your Powerware 9315 Power Distribution Module (PDM). The PDM is manufactured in two models. The PDM-21-225 contains a single 42-pole panel rated at 225A at 208VAC. The PDM-21-450 contains dual 42-pole panels rated at 450A at 208VAC. Each panel is protected by one 225 amp feeder breaker. Both PDMs are fully compatible with the following Powerware Plus UPS modules: Powerware 9315 30160 KVA Powerware 9315 225 KVA The PDM can be either free-standing or joined to other modules in the system (line up and match). If more than one PDM is required, any number can be connected together in a daisy chain configuration. Figure 1 shows a typical Power Distribution Module. The equipment and devices described in this manual are provided for operation with the specific UPS Modules (model and rating) described in the appendix.

Figure 1. Typical Power Distribution Module


Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Using This Manual


This manual contains installation and operation procedures for the PDM. Before installation and operation, read through each procedure.

Chapter 1 provides an overview of this manual and references for further information. Chapter 2 tells you how to prepare your site for the installation of the PDM. It discusses equipment environmental requirements, inspecting, and unpacking cabinets. Chapter 3 describes how to install the PDM cabinet. Chapter 4 contains operating information for the PDM. Appendix A contains important information for planning and installing the PDM, including wiring data and illustrations of cabinets.

Conventions Used in This Manual


This manual contains installation and operation procedures for the Power Distribution Module.

Bold type highlights important concepts in discussions, key terms in procedures, and menu options. Italic type highlights notes, references to other system manuals, references to other sections of this manual, and new terms where they are defined. Rectangular boxes containing bold type are warnings or cautions that pertain to the system or its electrical connections. This important information indicates possible dangers pertaining to personnel safety, equipment damage, critical load protection, or operational concerns.

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

For More Information


For more information on the installation and operation of the UPS system and its accessories, refer to the following: 164200252 164201036 Powerware 9315 30160 kVA UPS Operation Powerware 9315 200300 kVA UPS Operation Each manual describes the UPS cabinet, Control Panel, and Monitor Panel, and explains the functions of the UPS; discusses the standard features of the UPS and optional accessories; provides procedures for starting and stopping the UPS, and information about maintenance and responding to system events. These also describe the RS485 and RS232 serial communications capabilities of the UPS system; discuss the two communications ports on the Customer Interface Panel inside the UPS and how to connect optional remote accessories to your UPS system; and provide information about enabling, disabling, and customizing building alarms. 164200253 164200292 164201037 Powerware 9315 3080 kVA UPS Installation Powerware 9315 100160 kVA UPS Installation Powerware 9315 200300 kVA UPS Installation Each manual contains the following information: how to prepare the site and plan for installation, detailed step-by-step procedures for installing each component of your system, how to join cabinets in a line-up-and-match system, detailed illustrations of cabinets and optional accessories, including dimensions and connection points. Contact the local Powerware Field Service office for information on how to obtain copies of these manuals.

Getting Help
If you have a question about any of the information in this manual, or if you have a question this manual does not answer, please call Powerware Corporation Field Service:

United States Canada Outside the U.S.

1-800-843-9433 1-800-461-9166 Call your local representative

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Getting Started
This section describes how to install the Power Distribution Module (PDM). It contains instructions for installing the PDM and basic site preparation procedures. Figure 2 shows the front and side view of the PDM. The PDM is shipped as a separate item. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible to the site, before unloading. The basic sequence of the installation steps is:

1. Prepare the site for the PDM installation. 2. Inspect, unpack, and unload the PDM. 3. Create an installation plan for wiring the PDM to the UPS system. 4. Prepare for wiring. 5. Complete the installation checklist from the PowerwareR 9315 Installation manual. 6. Have authorized service personnel perform preliminary checks and startup.
NOTE: Startup and operational checks should be performed only by authorized service personnel. This service is usually offered as part of the sales contract for your UPS system.

Figure 2. Front and Side View of Power Distribution Module on Shipping Pads
Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Preparing the Site


For the PDM to operate at peak efficiency, the installation site should meet the environmental parameters outlined in the Powerware 9315 Operation manual provided with the UPS system. The operating environment must meet the size and weight requirements supplied in the Powerware 9315 Installation manual provided with the UPS system. If the PDM is to be operated at an altitude higher than 1500 meters (5000 feet), contact the local sales or service office for important information about high altitude operation. The basic environmental requirements for operation of the PDM are: Ambient Temperature Range: 040C (32104F) Recommended Operating Range: 2025C (6877F) Maximum Relative Humidity: 95% The PDM uses convection cooling to regulate internal component temperature. Air inlets are in the front of the cabinet, and outlets are in the top. Clearance in front of and above each cabinet for proper air circulation is essential.

Creating an Installation Plan


Before beginning to install the PDM, read and understand how this manual applies to the system being installed. It is important to note that UPS module installation procedures are contained in the Powerware 9315 Installation manual provided with the UPS system. It is recommended to first understand how to install the UPS modules. The information in Chapter 2 of this manual is a guide for installation of the PDM to the UPS modules.

Environmental Considerations
The life of the power distribution module is adversely affected if the installation does not meet the following guidelines:

1. The PDM must be installed on a sealed concrete pad or floor. 2. The PDM must be installed in a dust-free environment. 3. The PDM must be installed in a humidity-controlled environment.

Preparing for Wiring the Power Distribution Module


See Tables 1 and 2 in Appendix A of this manual for wiring requirements. The power wiring for this equipment is rated at 75_C. If wire is run in an ambient temperature greater than 30_C, higher temperature rating and/or larger size wire may be necessary. Wiring should be installed through the knockout in the bottom of the module. The top entry connection requires installation of -in. flexible conduit within the PDM. Bottom entry connection requires no additional routing of conduit within the PDM. For UPS external wiring requirements, including minimum AWG size of external wiring, see the Powerware 9315 Installation manual provided with the UPS system. NOTE: Material and labor for external wiring are to be provided by designated personnel.
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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Inspecting and Unpacking the Power Distribution Module


The first task in preparing for installation of the PDM is inspecting and unpacking the unit. The PDM arrives covered with protective packaging material as shown in Figure 3.

OUTER PACKAGING

FOAM CUSHION

Figure 3. PDM as Shipped, with Outer Packaging and Pallet


Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

1. Carefully inspect the outer packaging for evidence of damage during transit.
CAUTION: Do not install a damaged PDM. Report any damage to the carrier and contact the local sales or service office immediately.

2. Use a forklift or other material handling equipment to move the PDM to a


convenient unpacking area. Insert the forklift jacks between the foam cushions on the bottom of the unit.
CAUTION: Do not tilt unit more than 10 degrees from vertical.

3. Set the pallet on a firm, level surface, allowing a minimum clearance of


4.6m (15 ft) on each side for removing the PDM from the pallet.

4. Cut the steel bands around the PDM. 5. Remove the protective cardboard covering from the PDM, cutting where
indicated, using a knife blade no longer than 25 mm (1 in.). NOTE: Do not discard the packaging material. Instructions for unloading the PDM from the pallet are printed on the cardboard. Please to refer to them.

6. Remove the plastic bag and foam packing material. Please discard or recycle
them in a responsible manner.

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Unloading the PDM from the Pallet


The PDM pallet consists of four metal angle supports secured to wood/foam laminated cushions. The cushions act as shock absorbers for the PDM during shipment. WARNING: Unit is extremely heavy. If unloading instructions are not closely followed, the unit may tip and cause serious injury. Turning the jacking bolts unevenly may cause the unit to become unbalanced. To prevent tipping, raise and lower the jacking bolts evenly and sequentially. The unit should only be raised approximately 3 mm (1/8 in.) above the floor (just enough to remove foam cushions).

1. Remove the doors. Remove the retaining screw located inside each door at
the bottom hinge pivot point, then lift off the door. Save the retaining screws for reinstallation of the doors.

2. Locate the field kit packed inside the unit. Locate the four -in. jacking bolts
and install them in the threaded holes in the front and rear supports. Place a floor protector underneath each jacking bolt, and screw the bolts down until they contact the floor protectors. The floor protectors are provided to prevent the floor from being damaged by the jacking bolts. WARNING: Module may fall. Do not loosen hardware attaching the side or front/rear shipping supports to the module base. Also, do not loosen the shipping supports from each other. The module must be lowered using jacking bolts before the shipping supports can be removed.

3. Loosen, but do not remove the hardware holding the foam cushions to the
front and rear supports (labeled 1" in Figure 4 8 places).

4. Turn each jacking bolt clockwise sequentially, no more than two full turns each,
until the foam cushions clear the floor by approximately 3 mm (1/8 in.).

5. After the foam cushions clear the floor, remove the hardware loosened in
step 3. Pull the foam cushions out from under the PDM. Discard or recycle them in a responsible manner.

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

DOOR FOAM CUSHION REAR SUPPORT 2 1 FRONT SUPPORT SIDE SUPPORT 2

FLOOR PROTECTOR (4 PLACES) 1

JACKING BOLT (USE FRONT AND REAR) 1 Figure 4. Detail of Shipping Supports

FOAM CUSHION

6. Carefully and evenly lower the PDM by turning each jacking bolt
counterclockwise in sequence no more than two full turns each (maximum) until the supports contact the floor, and the module is no longer supported by the jacking bolts.

7. When the module is resting on the floor, remove the jacking bolts. Discard or
recycle them in a responsible manner.

8. Remove the hardware labeled 2" in Figure 4, holding the front, rear and side
supports to the module base (14 places). Discard or recycle the hardware and support brackets in a responsible manner.

9. Install the doors removed in step 1. The PDM is now ready to be rolled to its
final location.

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Installing the Power Distribution Module


When the Power Distribution Module (PDM) has been moved to its installed location, unpacked, and inspected, it is ready for installation. This section discusses the typical process of installing the PDM in both the line-up and match and free-standing situations. The PDM is shown in Figure 5.
Cooling Air Inlets

(Front) Cable Entry, Top Plan View

(Front) Cable Entry, Bottom Plan View Figure 5. Top, Bottom, and Front View of Power Distribution Module
Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

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Refer to the following while installing the PDM:

Dimensions in this manual are in millimeters and (inches). Do not tilt the unit more than "10 during installation. Remove the conduit landing plates to add conduit landing holes as required. Plate material is 16 gauge steel (0.06 in. thick). Terminals are UL and CSA rated at 90C. A hex key tool is required to attach wires to the terminals. Details about power wiring are provided in Tables 1 and 2 of Appendix A of this manual.

Figure 6 shows typical power wiring terminations of the UPS module and Power Distribution Module. Refer to the Powerware 9315 Installation manual provided with the UPS system for location of UPS module cabinet wiring terminations. NOTE: Material and labor for external wiring are to be provided by designated personnel.

Input Gnd INPUT TERMINALS A E1 B E2 C E3 Neutral E4 RIGHT DOOR REMOVED FOR CLARITY

42 POLE PANELBOARD PB2 (OPTIONAL)

42 POLE PANELBOARD PB1

LEFT DOOR

A/C Output E9, E10, E11 Output Neutral Connection (E12)

TB1 TB2

POWER DISTRIBUTION MODULE

UPS MODULE

(100160kV A UPS Shown)

Figure 6. Typical Power Wiring Terminations of UPS Module and Power Distribution Module 12
Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

The recommended location, for the Power Distribution Module, is as close to the installed UPS module as possible. Refer to Table 1 and 2 of Appendix A for wire rating and sizing information The PDM is packaged in a module similar to the UPS modules (same height, width, depth). The PDM is designed as a standard line-up and match accessory for the 30160 KVA rated modules. It is line-up and match on the left side only of the 225 KVA rated module. Conduit runs are required when it is installed on the right side of the 225 KVA module (similar to a stand-alone configuration). Wiring harness assemblies for connecting the UPS module output to the PDM are provided in separate shipping containers, if applicable. The wiring harness assemblies are passed through the 3-inch wiring feed-through hole located at the upper right side of the PDM cabinet, for connecting to the UPS/MBP output terminals. Refer to Appendix A for UPS module to PDM wiring terminal locations. Line up and match connection (cables sold separately by Powerware Corporation)

From the UPS output to the PDM input, the power cables are connected by mechanical pressure lugs. From PDM to PDM (daisy chain), one side of the power cables with crimp on lugs is terminated to PDM1 bus bar (hardware required, supplied by others) and the other side is terminated to PDM2 mechanical pressure lugs (no hardware required).

Remote connection (cables, lugs, and hardware supplied by others)

All cables are terminated to PDM bus bars. All power cables terminated at the PDM require crimp on lugs and hardware.

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Power Distribution Module Operation


This chapter provides preliminary checks, maintenance operations and a schematic diagram of the Power Distribution Module.

Preliminary Checks and Startup for UPS Equipped with Power Distribution Module
Installation inspection and startup procedures must be performed only by an authorized service person. The procedure is normally part of the sales contract for the UPS system.
WARNING: Attempts to startup the UPS system yourself may damage equipment and/or your critical load. Such attempts may also invalidate your system warranty.

Maintenance Operations
Maintenance should be scheduled on a periodic basis, recommended not to exceed one year. More frequent intervals are recommended if the equipment is subjected to highly repetitive operations.
CAUTION: Refer to Section 9 Maintaining the UPS System of the Powerware 9315 30160kVA or 200300kVA Operation manual, Powerware Corporation part number 164200252 or 164201036 respectively, before beginning maintenance or repairs on the UPS equipment.

WARNING: Dangerous and life-threatening voltages are present when the UPS is operating. De-energize all equipment before physically touching potentially live parts.

Periodic inspections of the Power Distribution Module should be made to determine if components, wiring, and connections exhibit evidence of overheating. Particular attention should be given to bolted connections. Maintenance procedures should specify that the bolted connections be retorqued to values listed on labels posted on the equipment.

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

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CAUTION: Overtightening of bolted connections containing compression washers decreases the washers ability to maintain compression during heating and cooling cycles.

Refer to circuit breaker manufacturers application and maintenance literature for recommended maintenance practices and procedures.

Short Circuits
Short circuits are not considered normal phenomena in UPS applications. Tripping of protective devices due to low impedance short circuits should be thoroughly investigated for damage to conductors, insulation, and the protective devices in accordance with the manufacturers recommendations.

Power Distribution Module Diagram

(Optional)

Note: Branch circuit breakers for PB1 and PB2 provided by others.

Figure 7. Power Distribution Module Schematic 16


Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Appendix A Customer Information


The information in this appendix will help you plan for and install your Power Distribution Module. This appendix contains the following:

1642010611 1642010612 1642010613 1642010614 1642010615 1642010616 1642010617 1642010618 Table A1 Table A2 Table B Table C Table D Table E Table F

Installation Notes Typical UPS System Oneline Drawing of UPS System Typical PDM Cabinet Location of PDM Panelboards Location of Internal Components PDM Arrangements 1 thru 10 Remote Interconnection Between UPS/MBM/Output Transformer and Multiple PDM Cabinets Line-up and Match Wiring Requirements for Power Distribution Module Remote Wiring Requirements for Power Distribution Module PDM Power Cable Terminations From UPS/MBM output to PDM input (Line-up and match installation) From PDM1 to PDM2 (Option) (Daisy chain installation) From UPS/MBM output to PDM input (Remote installation) From PDM1 to PDM2 (Option) (Remote installation)

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

A1

Table A1.

Line-up and Match Wiring Requirements for Power Distribution Module


UPS Output Rated at 208VAC 83A to 222A 278A to 444A

UPS Ratings (KVA)

Minimum Cable Size UPS/MBM Output to PDM Input


2/0 1 cable per phase 3 phases, 1 neutral 1 ground 2/0 2 cables per phase 3 phases, 1 neutral 1 ground

PDM Cabinet (Quantity)

30 kVA to 80 kVA 100kVA to 160kVA

1 1 (100kVA and 130kVA) 2 (160kVA) Refer to PDM arrangement 1642010617 for detail

Table A2. UPS Ratings (KVA)


30 kVA to 80 kVA 100kVA to 160kVA

Remote Wiring Requirements for Power Distribution Module


Minimum Cable Size UPS/MBM Output to PDM Input
350mcm 1 cable per phase 3 phases, 1 neutral 1 ground 350mcm 2 cables per phase 3 phases, 1 neutral 1 ground 600mcm 2 cables per phase 3 phases, 1 neutral 1 ground 600mcm 2 cables per phase 3 phases, 1 neutral 1 ground 600mcm 2 cables per phase 3 phases, 1 neutral 1 ground

UPS Output Rated at 208VAC


83A to 222A 278A to 444A

Number of Wires in Conduit


5 NOTE 4 5 NOTE 4 5 NOTE 4 5 NOTE 4 5 NOTE 4

Minimum Conduit Trade Size


3 inch

Number of Conduits

PDM Cabinet (Quantity)

1 NOTE 5 3 inch 2 NOTE 5 4 inch 2 NOTE 5 4 inch 2 NOTE 5 4 inch 2 NOTE 5

1 1 (100kVA and 130kVA) 2 (160kVA) NOTE 6 2 NOTE 6 3 NOTE 6 4 NOTE 6

225kVA

625A

300kVA

833A

400kVA to 500kVA

1110A to 1338A

See Sheet 2 of 5 for notes information

DESCRIPTION: DRAWING NO: REVISION:

INSTALLATION NOTES 1642010611


A DATE: SHEET:

1 of 5

011598

A2

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Read and understand the following notes while planning your installation:

1. Refer to national and local electrical codes for acceptable external wiring practices. 2. Material and labor for external wiring requirements are to be provided by designated
personnel.

3. For external wiring requirements, including the minimum AWG size of external wiring,
see the appropriate column in Table A. The power wiring for this equipment is rated at 90C. If wire is run in an ambient temperature greater than 30C, higher temperature and/or larger size wire may be necessary.

4. Per NEC code, all three-phase conductors must be run in the same conduit. A neutral and
ground conductor must be run in the same conduit as the phase conductors.

5. Conduit is sized to accommodate one neutral conductor and one ground conductor the
same size as the phase conductors.

6. For remote interconnection between UPS/Output Transformer/MBM and multiple PDM


cabinets, see drawing 1642010618 for detail. If two PDMs are required, PDM1 and PDM2 should be used (daisy chain connection). If three PDMs are required, PDM1, PDM2, and PDM3 should be used (PDM1 and PDM2 should be connected in daisy chain). If four PDMs are required, PDM1, PDM2, PDM3 and PDM4 should be used and connected as shown on drawing 1642010618. NOTE: Model PDM-21-450 with dual 42-pole Power Distribution Panels can support maximum loads up to 360A (80% derating of 450A for continuous duty). Model PDM-21-225 with single 42-pole Power Distribution Panel can support maximum loads up to 180A (80% derating of 225A for continuous duty).

DESCRIPTION: DRAWING NO: REVISION:

INSTALLATION NOTES 1642010611


A DATE: SHEET:

2 of 5

011598

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

A3


Table B. PDM Power Cable Terminations
PDM Input Terminal E1 E2 E3 E4 UPS or MBM Output Terminal Function Phase A Phase B Size of Pressure Termination 2 #6350 kcmil 2 #6350 kcmil 2 #6350 kcmil 2 #6350 kcmil 2 #6350 kcmil Tightening Torque NM (lbin) 42.4 (375) 42.4 (375) 42.4 (375) 42.4 (375) 42.4 (375) Int Hex Size (In.) 3/8 3/8 3/8 3/8 3/8 GND

Refer to UPS Installation M Manuals l f for UPS Output Terminal Identification. Refer to MBM U Users Manual M l for MBM Output Terminal Indentification.

Phase C Neutral

Ground

NOTE: Terminals E1 through E4 are UL and CSA rated at 90C. A hex key tool is required to attach wires to terminals. Refer to Table B for power cable terminations. Drawing 1642010616 shows the location of the power cable terminals inside the PDM cabinet. NOTE: Each Power Distribution Panel contains 42 branch circuit neutral and 42 branch circuit ground lugs with each lug accomodating wire sizes from #14 to #4.

DESCRIPTION: DRAWING NO: REVISION:

INSTALLATION NOTES 1642010611


A DATE: SHEET:

3 of 5

011598

A4

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Wire chart for line-up and match installation (cable, lugs,and hardware kit sold separately by Exide Electronics). From PDM input to Powerware 9315 30160kVA UPS output: Power cables are connected to mechanical pressure lugs and no hardware is required.


Table C. From UPS/MBP output to PDM input.
Wire ID From PDM Termination A B E1 E2 E3 E4 Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug A* B* To UPS or MBM Termination Remarks Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug C N C* Neutral* GND GND Ground* *Refer to UPS Installation Manuals for UPS output terminal identification. Refer to MBM Users Manual for MBM output terminal identification.

From PDM to PDM (daisy chain connection):


Table D. From PDM1 to PDM2. (Option)
Cable Size 2/0 2 cables/ 2/0 2 cables/ 2/0 2 cables/ 2/0 2 cables/ Wire ID
Number per

One side of power cables with crimp-on lugs is terminated to PDM1 bus bar (hardware required). The other side is terminated to PDM2 mechanical pressure lugs (no hardware required).

From PDM1

Termination

To PDM2

Termination

A B

E1 (Bus Bar) E2 (Bus Bar) E3 (Bus Bar) E4 (Bus Bar) GND

3/8 Lugs (See Note) 3/8 Lugs (See Note) 3/8 Lugs (See Note) 3/8 Lugs (See Note)

E1 E2 E3 E4

Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug

C N

GND

1/0 (Green) 1 cable/

Mechanical Pressure Lug

GND

Note: Standard NEMA 2-hole barrel lug.

DESCRIPTION: DRAWING NO: REVISION:

INSTALLATION NOTES 1642010611


A DATE: SHEET:

4 of 5

011598

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

A5

Wire chart for remote PDM installation (cable, lugs, and hardware supplied by others). From PDM input to Powerware 9315 30500kVA UPS output: All cables are terminated to PDM bus bars. Crimp-on lugs and hardware are required.


Table E. From UPS/MBM output to PDM input.
Wire ID From PDM Termination A B E1 (Bus Bar) 3/8 Lugs (See Note) E2 (Bus Bar) 3/8 Lugs (See Note) E3 (Bus Bar) 3/8 Lugs (See Note) E4 (Bus Bar) 3/8 Lugs (See Note) GND A* B* To UPS or MBP Termination Remarks Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug C N C* *Refer to UPS Installation Manuals for UPS output terminal identification. Neutral* Note: Standard NEMA 2-hole barrel lug. GND Mechanical Pressure Lug Ground*

From PDM to PDM (daisy chain connection):


Table F. From PDM1 to PDM2 or PDM3 to PDM4. (Option) (Note 6)
From PDM1 Wire Cable Size or ID Nbr per PDM3 350 mcm E1 2 cables/ 350 mcm E2 2 cables/ 350 mcm E3 2 cables/ 350 mcm E4 2 cables/ 350 mcm 2 cable/ To PDM2 or PDM4 Number of Wires in Conduit Termination Termination Minimum Conduit Trade Size Number of Conduit Reqd. A B Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug E1 E2 E3 E4 Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug Mechanical Pressure Lug C N 5 3 inch i h 2 NOTE 4 NOTE 5 GND GND GND

Power cables are connected to mechanical pressure lugs and no hardware is required.

See Sheet 2 of 5 for notes information

DESCRIPTION: DRAWING NO: REVISION:

INSTALLATION NOTES 1642010611


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A6

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

UPS CABINET

INPUT TRANSFORMER CABINET (optional)

MBM CABINET (optional)

PDM CABINET (optional)

DESCRIPTION: DRAWING NO: REVISION:

TYPICAL UPS SYSTEM WITH PDM 1642010612


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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

A7

AC INPUT TO UPS RECTIFIER AND BYPASS 3 WIRE, ABC ROTATION

BUILDING ALARMS RS232 RS485 REMOTE EPO GENERATOR INTERFACE ON INVERTER" ON BYPASS" MONITORING

E1315

COMMUNICATIONS PANEL CB1


E13

INPUT FILTER

AUTO TRANSFORMER

F61 F62 F63

RECTIFIER

OPTIONAL FOR PWP 50

PANELBOARD NUMBER 2

BYPASS CONTACTOR (K4)

STATIC SWITCH

BATTERY CONTACTOR (K2)

E45

TO ADDITIONAL BATTERY CABINET (OPTIONAL)

INVERTER AC OUTPUT TO CRITICAL LOAD

E912 OUTPUT FILTER

PANELBOARD NUMBER 1 OUTPUT TRANSFORMER (SEE NOTE 1) OUTPUT CONTACTOR (K3)

n Y
MAIN BONDING JUMPER

INPUT PDM CABINET


(OPTIONAL)

CABINET
(OPTIONAL)

UPS CABINET

BATTERY CABINET
(OPTIONAL)

TO GROUND

30160 KVA SYSTEM SHOWN

NOTE 1: There is a zero degree phase shift through the bypass windings of the output transformer.

DESCRIPTION: DRAWING NO: REVISION:

ONELINE DRAWING OF TYPICAL SYSTEM 1642010613


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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

DESCRIPTION: DRAWING NO: Dimensions are in millimeters (inches) REVISION:

TYPICAL PDM CABINET 1642010614


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TOP VIEW

BOTTOM VIEW

DESCRIPTION:

PDM CABINET TOP AND BOT TOM VIEW


Dimensions are in millimeters (inches) DRAWING NO: REVISION: A

1642010614
DATE:

SHEET:

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Input Ground (2) #6350 KCM A E1 B E2 C E3 Neutral E4

PB2 (Optional)

42-Pole Panelboard With Main Breaker 225A 240V Square D Type NQOM442M225IGNL

BranchesQO Plug-On and QOB Bolt-On Circuit Breaker. 1570A, 1-Pole. 15100A 2- and 3-Pole. 125A, 2-Pole

Grounding Stud

Grounding Stud

DESCRIPTION: DRAWING NO: REVISION:

LOCATION OF PDM PANELBOARDS 1642010615


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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

A11

A E1 B E2 C E3 Neutral E4 PB1 PB2 (Optional)

BranchesQO Plug-On and QOB Bolt-On Circuit Breaker. 1570A, 1-Pole. 15100A 2- and 3-Pole. 125A, 2-Pole

Branch Circuit Output Conduit Landing Area 3 1 1/2 inch and 30 1/2 inch Landings per Distribution Panel

Grounding Stud

DESCRIPTION: DRAWING NO: REVISION:

LOCATION OF INTERNAL COMPONENTS 1642010616


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A12

Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

PDM 2 CABINET (OPTIONAL)

PDM 1 CABINET

MBM CABINET

UPS CABINET

LINE-UP AND MATCH ARRANGEMENT 1 APPLICABLE TO POWERWARE 9315 30160 KVA UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS IS SHOWN HERE.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 1 1642010617


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NOTE 5

NOTE 5

NOTE 2

PDM 2 CABINET (OPTIONAL)

PDM 1 CABINET

MBM CABINET

INPUT TRANSFORMER CABINET

UPS CABINET

LINE-UP AND MATCH ARRANGEMENT 2 APPLICABLE TO POWERWARE 9315 30160 KVA UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS IS SHOWN HERE.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 2 1642010617


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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

PDM 2 CABINET

PDM 1 CABINET

UPS CABINET

LINE-UP AND MATCH ARRANGEMENT 3 APPLICABLE TO POWERWARE 9315 30160 KVA, 3-PHASE, 208VAC OUTPUT UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 3 1642010617


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A15

NOTE 2

PDM 2 CABINET (OPTIONAL)

PDM 1 CABINET

INPUT TRANSFORMER CABINET

UPS CABINET

LINE-UP AND MATCH ARRANGEMENT 4 APPLICABLE TO POWERWARE 9315 30160 KVA, 3-PHASE, 208VAC OUTPUT UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 4 1642010617


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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

UPS CABINET

MBM CABINET

PDM 1 CABINET

PDM 2 CABINET (OPTIONAL)

LINE-UP AND MATCH ARRANGEMENT 5 APPLICABLE TO POWERWARE 9315 30160 KVA UPS MODULES. POWERWARE 9315 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 5 1642010617


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NOTE 3

UPS CABINET

BATTERY CABINET

MBM CABINET

PDM 1 CABINET

PDM 2 CABINET (OPTIONAL)

LINE-UP AND MATCH ARRANGEMENT 6 APPLICABLE TO POWERWARE 9315 30160 KVA UPS MODULES. POWERWARE 9315 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 6 1642010617


A DATE: SHEET:

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

UPS CABINET

PDM 1 CABINET

PDM 2 CABINET (OPTIONAL)

LINE-UP AND MATCH ARRANGEMENT 7 APPLICABLE TO POWERWARE 9315 30160 KVA, 3-PHASE, 208VAC OUTPUT UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 7 1642010617


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NOTE 3

UPS CABINET

BATTERY CABINET

PDM 1 CABINET

PDM 2 CABINET (OPTIONAL)

LINE-UP AND MATCH ARRANGEMENT 8 APPLICABLE TO POWERWARE 9315 30160 KVA, 3-PHASE, 208VAC OUTPUT UPS MODULES. POWERWARE 9315 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 8 1642010617


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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

NOTE 5

NOTE 5

NOTE 2

UPS CABINET

INPUT TRANSFORMER CABINET

MBP CABINET

PDM 1 CABINET

PDM 2 CABINET (OPTIONAL)

LINE-UP AND MATCH ARRANGEMENT 9 APPLICABLE TO POWERWARE 9315 30160 KVA UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 9 1642010617


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A21

NOTE 2

UPS CABINET

INPUT TRANSFORMER CABINET

PDM 1 CABINET

PDM 2 CABINET (OPTIONAL)

LINE-UP AND MATCH ARRANGEMENT 10 APPLICABLE TO POWERWARE 9315 30160 KVA, 3-PHASE, 208VAC OUTPUT UPS MODULES. POWERWARE 160 KVA UPS SHOWN.

SEE NOTES ON SHEET 11

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT 10 1642010617


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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

NOTE 1:

LINE-UP AND MATCH INTERCONNECTION WIRING FROM PDM TO PDM, PDM TO UPS, PDM TO MBM AND UPS TO MBM ARE APPLICABLE TO REVERSE TRANSFER (SINGLE UPS MODULE) CONNECTION ONLY AND SOLD SEPARATELY BY POWERWARE CORPORATION. RUN POWER CABLES UNDERNEATH THE TRANSFORMER. EXTERNAL WIRING IS REQUIRED AND SUPPLIED BY OTHERS. THE PDM CABINET IS APPLICABLE IF AND ONLY IF THE MBM AND UPS MODULE OUTPUTS ARE 3-PHASE, 60HZ, 208VAC. REFER TO POWERWARE 9315 UPS MODULE INSTALLATION MANUAL FOR PROPER TERMINATING LUGS.

NOTE 2: NOTE 3: NOTE 4:

NOTE 5:

DESCRIPTION: DRAWING NO: REVISION:

PDM ARRANGEMENT NOTES 1642010617


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A23

UPS Cabinet, MBM Cabinet, or Output Transformer Cabinet Output Terminal

PDM1 CAB PDM21-450 Input: 208VAC Output: 208/120VAC

PDM2 CAB PDM21-450 Input: 208VAC Output: 208/120VAC

PDM3 CAB PDM21-450 Input: 208VAC Output: 208/120VAC

PDM4 CAB PDM21-450 Input: 208VAC Output: 208/120VAC

DESCRIPTION:

REMOTE INTERCONNECTION BETWEEN UPS/MBM/OUTPUT TRANSFORMER AND MULTIPLE PDM CABINETS 1642010618
A DATE: SHEET:

DRAWING NO: REVISION:

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Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

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