Outline of E&M Package of 2x20 MW New Umtru Hydropower Project

L.SHILLA. SE-Generation Circle, MePGCL UMIam

TURBINE GENERATOR DATA

1 2 TYPE OF TURBINE RATED OUTPUT FRANCIS VERTICAL 20.5 MW

3
4 5 6 7 8

RATED HEAD
RATED SPEED RATED DISCHARGE GENERATOR RATING TYPE OF INLET VALVE INLET VALVE DIAMETER

65.41 METRE
250 RPM 37.5 CUMEC PER UNIT 2X20 MW WITH 10% OVERLOADING BUTTERFLY (THROUGH FLOW) 2700 mm

L.SHILLA. SE-Generation Circle, MePGCL UMIam

ELEMENTS OF ELECTRO- MECHANICAL PACKAGE

Hydraulic Turbine. Synchronous Generator. Power Transformer. Switchyard equipments. Control Equipments. Auxiliaries- EOT Cranes, Bus duct & 11 kV Switch gear, DC System, VAC, Fire Fighting, Illumination, LTAC and Elevator.
L.SHILLA. SE-Generation Circle, MePGCL UMIam 3

PARTS OF TURBINE
Guide Bearing
Shaft Seal Top Cover Turbine Shaft Pit Liner

Guide-vane

Stay Ring Stay-vane Spiral Case Draft Tube

Runner

L.SHILLA. SE-Generation Circle, MePGCL UMIam

DRAFT TUBE AND DRAFT TUBE CONE

The draft tube consists of draft tube cone and the draft tube steel plate

lining.
The draft tube cone is a welded steel plate design and consists of two parts, the lower and upper cone. The inlet part of the upper cone is made of stainless steel. The lower part is designed as a dismantling piece and is mounted to a flange on the draft tube bend top. It is provided with one manhole for inspection of the runner from below. The draft tube lining is completely embedded in concrete.

5 L.SHILLA. SE-Generation Circle, MePGCL, UMIam

STAY RING & SCROLL CASING

UPPER RING

The stay ring consists of an upper and a lower ring to which the stay vanes (20 nos.) are welded. The stay vanes are given a favourable hydraulic shape to conduct the water towards the guide vanes with minimal losses. The stay vanes also carry the axial forces inside the scroll casing.
.

LOWER RING

STAY VANES

.
L.SHILLA. SE-Generation Circle, MePGCL UMIam 6

SCROLL CASING
The water from the penstock

BEFORE EMBEDMENT

is conducted through the scroll casing

and distributed around the stay ring and the complete circumference of the

guide vane cascade. The scroll casings

is welded steel plate constructions The scroll casing is provided with taps for pressure measurements, drain, air vent outlets and a Manhole. The scroll casings are
AFTER EMBEDMENT

embedded in reinforced concrete

L.SHILLA. SE-Generation Circle, MePGCL UMIam

SCROLL CASING

TURBINE PIT LINER

This part of the turbine housed and supported the Servomotor and other piping of the turbine. It is installed and leveled at the top of stay ring The pit liner ensures the protection of the turbine pit and installation of components such as walkways, pipes, etc It is made of welded sheet steel of 10mm thick.
L.SHILLA. SE-Generation Circle, MePGCL UMIam 8

GUIDE VANE CASCADE

The guide vane cascade is shown in the adjacent figure. The openings of the guide vanes are adjustable by the regulating ring, the links and levers. The vanes are shaped according to hydraulic design specifications and given a smooth surface finish. The bearings of the guide vane shafts are self-lubricated.

Guide vanes

links L.SHILLA. SE-Generation Circle, MePGCL UMIam

lever

Regulating ring
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TURBINE COVERS
The covers are bolted to the stay ring of the scroll casing. They are designed for high stiffness to keep the deformations caused by the water pressure at a minimum.. The upper and lower cover facings adjacent to the guide vanes are lined with high tension stainless steel. These are fastened to the covers with screws. The covers are supporting the guide vane trunnion bearings. The upper cover supports also the regulating ring bearing, the labyrinth ring, the turbine bearing and the shaft seal box. The lower cover supports the draft tube and the labyrinth
ring.

TOP COVER

BOTTOM COVER

TOP LINER L.SHILLA. SE-Generation Circle, MePGCL UMIam

BOTTOM LINER
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TURBINE SHAFT
SHAFT
Bearing Surface

The shaft is forged carbon steel properly heat treated. The shaft is hollow structure with Integral coupling flanges for coupling with runner and generator shaft Friction coupling is provided between the runner and the turbine shaft, and between turbine and generator shaft. The two surfaces are squeezed by the mean of elongation pre-stressed bolts.
Coupling with Generator L.SHILLA. SE-Generation Circle, MePGCL
UMIam

Coupling with Runner

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Runner: The rotating component of a turbine in which energy conversion takes place.

Crown

Runner vane

The runner is cast welded fabricated construction of stainless steel 13Cr-4 Ni. The runner torque is transferred to the turbine shaft through a bolted friction joint. The crown and band are fitted with liner so that minimum leakage is achieve between the rotating parts and stationery part.
Band(inlet)
L.SHILLA. SE-Generation Circle, MePGCL UMIam

Band(outlet)

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SHAFT SEAL Shaft seal is Axial Hydrostatic Type. The working shaft seal ensure that the spinning parts are sealed from the pressurized water circulating around the runner. In addition there is also maintenance seal which is used when the machine stop. The working seal is designed to have maim leakage of 100l/min. The seal is made of phenolic resin.

L.SHILLA. SE-Generation Circle, MePGCL UMIam

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TURBINE GUIDE BEARING The turbine guide bearing is of Shell type in two parts, lined with babbit metal. It is fitted to two parts flange having radial holes for oil. The bearing metal is immersed in oil in a rotating sump which is fastened securely to the turbine shaft. The bearing shell is strongly supported and bolted to the turbine head cover. The cooling is from the oil in the sump and no external cooling is needed. The temperature of bearing metal and bearing oil will not exceed 70 degrees and 65 degrees centrigrade. Lubricating oil grade will be ISO VG-46 or equivalent.
L.SHILLA. SE-Generation Circle, MePGCL UMIam 14

MAIN INLET VALVE

Valve Disc

The main inlet valve of the butterfly type is for shutting-off pressure water supply from the penstock to the turbine spiral casing. It is hydraulically operated. It consist also companion flanges, dismantling joint, bypass, drain and air bleeder valves, operating mechanism.. In the closed position the valve shall be leak tight. The normal flow through each Butterfly valve is 37.17 m3/s.

Counter Weight

Valve Body Servomotor

Through Flow

L.SHILLA. SE-Generation Circle, MePGCL UMIam

Valve Seal

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SALIENT FEATURE OF GENERATOR

i) ii) iii) iv) v) vi) vii) viii) ix) xii) xiii) Two sets Vertical shaft, Francis turbine driven, Rated output 20.00 MW Continuous overload 22.00 MW output (110% of rated) Power factor 0.9 lagging Frequency 50 Hz No. of phases 3 Rated voltage 11.00 KV Class of insulation F Rated speed 250 r.p.m. Generator earthing Star point earthed
through distribution transformer.
L.SHILLA. SE-Generation Circle, MePGCL UMIam 16

Numbers Type

CONSTRUCTION FEATURE OF GENERATOR

1 The generator is umbrella type with combined thrust and guide bearing located below the rotor. The guide bearing are segment type,12 in number. The thrust bearing is Kingsbury type with 12 pads. The rotor comprises the hub, spider, rim, fans and the 24 poles with their windings.The poles are mounted on a pole spider, which is a welded, spoke wheel. The spider is mounted on the forged steel shaft. Damper bars are built in the pole faces. The stator core is built with a slotted, laminated iron core that is supported by a welded steel frame suitably for rigidity. The stator winding is bar type insulated throughout with class F insulation 2

6 8 nos Air Coolers are used for forced-air cooling of stator with an air-to-water heat exchanger 7 8 A pneumatic brake and hydraulic jacks are housed at bottom of rotor The generator foundations and housing (barrel) is made of concrete. L.SHILLA. SE-Generation Circle, MePGCL
UMIam 17

STATIC EXCITATION SYSTEM

a) Static Excitation System for Synchronous Generators uses THYNE 5 with integrate sequencer GMR3 b) The excitation system consists of two separate Thyristor converter sets, both with automatic and manual channel and house in panel. Excitation transformer(265 KVA) is housed seperately. c) The DC output of the excitation system is connected to the field winding of the Generator. d) The 3 Phase AC Power to the Excitation System is fed from the Generator Terminals through Excitation Transformer or from the 415 V AC station supply

AVR

L.SHILLA. SE-Generation Circle, MePGCL UMIam

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TRANSFORMER

L.SHILLA. SE-Generation Circle, MePGCL UMIam

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GENERATING TRANSFORMER 11/132 KV, 24.5 MVA, ONAF

STATION SERVICE TRANSFORMER UNIT AUXILIARY TRANSFORMER L.SHILLA. SE-Generation Circle, MePGCL 11/0.415 KV, 500 KVA, ONAN UMIam 11/0.415 KV, 500 KVA, ONAN

ISOLATORS CT & BREAKER

L.SHILLA. SE-Generation Circle, MePGCL UMIam

SWITCHYARD INCOMMING BAY

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L.SHILLA. SE-Generation Circle, MePGCL OUTGOING BAY UMIam

SWITCHYARD OUTGOING BAY

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RTU PANELS

UNIT CONTROL BOARD

GENERATOR CONTROL PANEL

L.SHILLA. SE-Generation Circle, MePGCL UMIam

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