Académique Documents
Professionnel Documents
Culture Documents
Since 1996
There is something about the spirit of the people that make up TorcUP. Its a mindset thats fiercely competitive. Not so much with other companies that produce bolting tools or supplies, but rather with an invention that, in its simplest form, has not changed for 40 plus years! Today our business competes in a world where miniscule measures of weight and size can make a difference. The use of a higher grade alloy here and the focused machining away of a gram there can be significant in how a tool performs and lasts. Success and ingenuity at this level requires starting every project with a blank sheet of paper where standards dont exist and copying is not an option. Our products always look different in order to make them perform better than the rest. You will find that the term conventional wisdom is not in our vocabulary, and for good reason! Our spirits are not dead wood so why should our tools be? Our patented and trademarked customer service surpasses all others no matter what industry we are compared to. Each and every customer is never a number! Each and every customer is considered the only customer! This attitude exists in every facet of our business. We like to think that our battle to achieve perfection can make a difference. When executed correctly, we sell more tools to new customers every year than any other company. And that is better for everybody involved. These are the things we fight for . . . and its a good fight! Regards, John Kovacs President
INSIDE
TU Ultra Series Square Drive Hydraulic Wrenches
TU Series Accessories and data
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TU ULTRA FEATURES
1
6 Multi-Tooth Ratchet Strong Vascomax teeth provide strength, accuracy and 27 degree torque stroke
7
Push-Through Drive
Simply push to switch from loosen to tighten
10
11
12
13
14
15
16
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Imperial / Metric
TU-27 2 1/2 2720 27200 3687 36872 +/- 3% 100% 100% 70 31.7 TU-60 2 1/2 5800 58000 7862 78625 +/- 3% 100% 100% 130 59.8
TU-2 3/4 127 1270 172 1722 +/- 3% 100% 100% 3.9 1.7
TU-7 1 1/2 740 7400 1003 10031 +/- 3% 100% 100% 19 8.6
TU-11 1 1/2 1100 11010 1491 14925 +/- 3% 100% 100% 29 13.1
TU-20
Dimensional Data
HEIGHT (in mm) LENGTH 1 (in mm) LENGTH 2 (in mm) RADIUS (in mm) WIDTH 1 (in mm) WIDTH 2 (in mm) WIDTH 3 (in mm)
Case available with TU-2, 3, 7, 11 tools
TU-2 4.20 4.82 6.34 0.98 2.00 2.79 4.42 106.7 122.4 161.0 24.9 50.8 70.9 112.3
TU-3 5.30 6.20 8.20 1.29 2.63 3.68 5.81 134.6 157.5 208.3 32.8 66.8 93.5 147.6
TU-7 7.14 8.45 11.19 1.75 3.61 5.06 7.98 181.4 214.6 284.2 44.5 91.7 128.5 202.7
12.32 321.9 16.33 414.8 2.46 5.26 7.57 11.63 62.5 133.6 192.3 295.4
15.38 390.7 20.40 518.2 3.10 6.58 8.89 78.7 167.1 225.8
12.25 311.2 1.91 3.95 5.43 8.72 48.5 100.3 137.9 221.5
10.88 276.4
14.29 363.0
TX SERIES FEATURES
1
Engagement Rod
Automatically engages link on the first stroke
Multi-Tooth Ratchet
Allows for 27 torque stroke accuracy
6 Link Pin One pin for link to cylinder engagement, no tools required
7
10
11
12
Slider
Prevents wear of piston or drive plate Reduces costly repairs
M A D E I N THE USA
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TX Series Accessories
Inline Extension Arm
TX-1 TX-1-EXT TX-2 TX-2-EXT TX-4 TX-4-EXT TX-8 TX-8-EXT TX-16 TX-16-EXT TX-32 TX-32-EXT TX-45 TX-45-EXT
Imperial / Metric
1 1 1
11.70 11.90
5.00 5.50
14.50 6.50
28.00 13.00
Hex Reducer
TX-1 AHR1-###-### TX-2 AHR2-###-### TX-4 AHR4-###-### TX-8 AHR8-###-### TX-16 AHR16-###-### TX-32 AHR32-###-###
Dimensional Data
LENGTH (in mm) HEIGHT (in mm) WIDTH (in mm)
Case available with TX-2, 4, 8 tools
TX-1RL008 1/2" TX-1RL13M TX-1RL009 9/16" TX-1RL14M TX-1RL010 5/8" TX-1RL15M TX-1RL17M TX-1RL011 11/16" TX-1RL012M19 3/4" TX-1RL013 13/16" TX-1RL21M TX-1RL014M22 7/8" TX-1RL015 15/16" TX-1RL24M TX-1RL100 1" TX-1RL101M27 1-1/16" TX-1RL102 1-1/8" TX-1RL103M30 1-3/16" TX-1RL104 1-1/4" TX-1RL32M TX-1RL105 1-5/16" TX-1RL106M35 1-3/8" TX-1RL36M TX-1RL107 1-7/16" TX-1RL108M38 1-1/2" TX-1RL109 1-9/16" TX-1RL110M41 1-5/8"
TX-2RL012M19 3/ 4" TX-2RL013 13/16" TX-2RL014M22 7/8" TX-2RL015 15/16" TX-2RL24M TX-2RL100 1" TX-2RL101M27 1-1/16" TX-2RL102 1-1/8" TX-2RL103M30 1-3/16" TX-2RL104 1-1/4" TX-2RL105 1-5/16" TX-2RL106M35 1-3/8" TX-2RL36M TX-2RL107 1-7/16" TX-2RL108M38 1-1/2" TX-2RL109 1-9/16" TX-2RL110M41 1-5/8" TX-2RL111 1-11/16" TX-2RL112 1-3/4" TX-2RL113M46 1-13/16" TX-2RL114 1-7/8" TX-2RL115M49 1-15/16" TX-2RL50M TX-2RL200 2" TX-2RL201 2-1/16" TX-2RL202 2-1/8" TX-2RL203M55 2-3/16" TX-2RL204 2-1/4" TX-2RL205 2-5/16" TX-2RL206M60 2-3/8" TX-2RL207 2-7/16" TX-2RL208 2-1/2" TX-2RL209M65 2-9/16" TX-8 Link Part #
55mm
60mm
65mm
TX-4RL100 1" TX-4RL101M19 1-1/16" 27mm TX-4RL102 1-1/8" TX-4RL103M30 1-3/16" 30mm TX-4RL104 1-1/4" TX-4RL32M 32mm TX-4RL105 1-5/16" TX-4RL106 1-3/8" TX-4RL36M 36mm TX-4RL107 1-7/16" TX-4RL108M38 1-1/2" 38mm TX-4RL109 1-9/16" TX-4RL110 1-5/8" 41mm TX-4RL111 1-11/16" TX-4RL112 1-3/4" TX-4RL113 1-13/16" 46mm TX-4RL114 1-7/8" TX-4RL115M49 1-15/16" 49mm TX-4RL50M 50mm TX-4RL200 2" TX-4RL201 2-1/16" TX-4RL202 2-1/8" TX-4RL203M55 2-3/16" 55mm TX-4RL204 2-1/4" TX-4RL205 2-5/16" TX-4RL206M60 2-3/8" 60mm TX-4RL207 2-7/16" TX-4RL208 2-1/2" TX-4RL209M65 2-9/16" 65mm TX-4RL210 2-5/8" TX-4RL211 2-11/16" TX-4RL212M70 2-3/4" 70mm TX-4RL213 2-13/16" TX-4RL214 2-7/8" TX-4RL215M75 2-15/16" 75mm TX-4RL300 3" TX-4RL301 3-1/16" TX-4RL302 3-1/8" TX-4RL80M 80mm
TX-8RL114 1-7/8" TX-8RL115M49 1-15/16" 49mm TX-8RL50M 50mm TX-8RL200 2" TX-8RL201 2-1/16" TX-8RL202 2-1/8" TX-8RL203M55 2-3/16" 55mm TX-8RL204 2-1/4" TX-8RL205 2-5/16" TX-8RL206M60 2-3/8" 60mm TX-8RL207 2-7/16" TX-8RL208 2-1/2" TX-8RL209M65 2-9/16" 65mm TX-8RL210 2-5/8" TX-8RL211 2-11/16" TX-8RL212M70 2-3/4" 70mm TX-8RL213 2-13/16" TX-8RL214 2-7/8" TX-8RL215M75 2-15/16" 75mm TX-8RL300 3" TX-8RL301 3-1/16" TX-8RL302 3-1/8" TX-8RL80M 80mm TX-8RL303 3-3/16" TX-8RL304 3-1/4" TX-8RL305 3-5/16" TX-8RL85M 85mm TX-8RL306 3-3/8" TX-8RL307 3-7/16" TX-8RL308 3-1/2" TX-8RL90M 90mm TX-8RL309 3-9/16" TX-8RL310 3-5/8" TX-8RL311 3-11/16" TX-8RL312M95 3-3/4" 95mm TX-8RL313 3-13/16" TX-8RL314 3-7/8" TX-8RL315M100 3-15/16" 100mm TX-8RL400 4" TX-8RL401 4-1/16" TX-8RL402M105 4-1/8" 105mm
TX-16RL203M55 2-3/16" 55mm TX-16RL204 2-1/4" TX-16RL205 2-5/16" TX-16RL206M60 2-3/8" 60mm TX-16RL207 2-7/16" TX-16RL208 2-1/2" TX-16RL209M65 2-9/16" 65mm TX-16RL210 2-5/8" TX-16RL211 2-11/16" TX-16RL212M70 2-3/4" 70mm TX-16RL213 2-13/16" TX-16RL214 2-7/8" TX-16RL215M75 2-15/16" 75mm TX-16RL300 3" TX-16RL301 3-1/16" TX-16RL302 3-1/8" TX-16RL80M 80mm TX-16RL303 3-3/16" TX-16RL304 3-1/4" TX-16RL305 3-5/16" TX-16RL85M 85mm TX-16RL306 3-3/8" TX-16RL307 3-7/16" TX-16RL308 3-1/2" TX-16RL90M 90mm TX-16RL309 3-9/16" TX-16RL310 3-5/8" TX-16RL311 3-11/16" TX-16RL312M95 3-3/4" 95mm TX-16RL313 3-13/16" TX-16RL314 3-7/8" TX-16RL315M100 3-15/16" 100mm TX-16RL400 4" TX-16RL401 4-1/6" TX-16RL402M105 4-1/8" 105mm TX-16RL403 4-3/16" TX-16RL404 4-1/4" TX-16RL405 4-5/16" TX-16RL110M 110mm TX-16RL406 4-3/8" TX-16RL407 4-7/16" TX-16RL408 4-1/2" TX-16RL115M 115mm TX-16RL409 4-9/16" TX-16RL410 4-5/8" TX-16RL120M 120mm TX-16RL411 4-11/16" TX-16RL412 4-3/4" TX-16RL413 4-13/16" TX-16RL414 4-7/8" TX-16RL125M 125mm TX-16RL415 4-15/16" TX-16RL500 5" TX-16RL501 5-1/16" TX-16RL502M130 5-1/8" 130mm TX-16RL503 5-3/16" TX-16RL504 5-1/4" TX-16RL505M135 5-5/16" 135mm TX-32 Link Part # Hex Size Imperial Metric
Industrial Construction
Its heavy duty industrial construction is ergonomic and safe
Totally Mechanical
The TBW Series backup wrench is totally mechanical and has no hydraulics
Ergonomic Design
Easy to release design
TX-32RL302 3-1/8" TX-32RL80M 80mm TX-32RL303 3-3/16" TX-32RL304 3-1/4" TX-32RL305 3-5/16" TX-32RL85M 85mm TX-32RL306 3-3/8" TX-32RL307 3-7/16" TX-32RL308 3-1/2" TX-32RL90M 90mm TX-32RL309 3-9/16" TX-32RL310 3-5/8" TX-32RL311 3-11/16" TX-32RL312M95 3-3/4" 95mm TX-32RL313 3-13/16" TX-32RL314 3-7/8"
Bearings Support
For loads experienced at the square drive
Cartridge-Style Valves
Allow easy replacement
O-Rings
Seal grease in while keeping water and dirt out
10
Thrust Bearings
Isolate the motor when used in all orientations
11
Bearing Sleeves
Low friction, high strength that gears run on
12
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RP Series Accessories
RP 500 & 1000 Weld Blank
RPA-05.10-WD
Imperial / Metric
Custom
Custom Reaction Arms Available
Filter/Regulater/Lubricator
RP-FRL
Dimensional Data
Height A (in mm) Square Drive B (in mm) Length C (in mm) Diameter D (in mm)
Case available with all RP tools
RP-1000 7.86 0.75 7.78 2.62 10 199.65 19.05 197.62 66.55 4.5
RP-2000 7.86 1.00 8.35 2.85 12 199.65 25.40 211.33 72.39 5.4
RP-3000 7.89 1.00 9.99 3.44 16 200.41 25.40 253.75 87.38 7.3
RP-6000 8.16 1.50 12.35 4.00 20 207.26 38.10 313.69 101.60 9.07
EP SERIES FEATURES
1 2
AP SERIES FEATURES
1
2 3
High Output 2 Stage Pumps Quadra-Torc Function (Optional) Available in single and multi-port designs for running multiple tools simutaneously Quiet Operation
Approximately 80dB @ 10,000 PSI
3 4
Rugged Remote
10 remote pendant to control motor and valve
Auto-Dump
Relieves all pressure from hoses
Filter-Lubricator
Supplied with high flow F/R/L for long trouble free operation
Enhanced Reservoirs
Available in 1 and 1.5 Gallons
8 9 10
1.5 Gallon Reservoir Precise PSI/BAR 4 Pressure Gauge Quick Connect Couplers
Each pump and hose is fitted with quick connect, no-drip, threadless safety couplers, with 2:1 safety ratio
Quadra-Torc Function
Available in single and multi-port designs for running multiple tools simultaneously
11
12
10 11
12
14 15
13
10 Pendant Standard
On all Torque Powerpump models
MA D E I N THE USA
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Imperial / Metric
Hose
Up to 50 in stock. Custom sizes available
Pump Handle
Ergonomic carrying lifting handle for that added lift
Heat Exchanger
Prevents heat build up
Wheeled Caster
Ultimate in pump mobility
EP 1000
B A
EP500* 3.8 EP500-230V* 1 3.8 Auto Retract 1.125 HP @ 230VAC Single Phase
9.1 litres/min. @ 75 bar 0.75/min. @ 700 bar
Gauge
Accurate 4 pressure gauge. PSI/ BAR UNITS
Technical Data
Reservoir capacity (gal litre) 1 Valve Style Motor Specification Flow Rate Weight (lbs Kg) Amps
Tool Kit
Heavy duty textured aluminum exterior laminate Storage and Shipping Case with recessed handles and latches, steel braces and custom foam interior.
49.5 12-13
22.46
49.5 12-13
22.46
63.75 17-18
28.92
63.75 17-18
28.92
66.25 17-18
30.06
66.25 17-18
30.06
Technical Data
AP1000 5.7
63.75
28.92
AP 1000
A B
*Pendant: Motor/Solenoid Control Valve Model: Torque, Function: Advance/Retract
Unbelievable Strength
All TorcUP Industrial Impact Sockets are made from high strength alloy steel, heat treated for the best combination of strength, and impact resistance
The TorcUP line of Industrial Sockets feature free corner design for flats above 5/8 (17mm). All TorcUP Industrial Impact Sockets are made from high strength alloy steel, heat treated for the best combination of strength and impact resistance. With optimum wall thickness, TorcUP sockets have the strength to withstand the necessary torque and the access to reach the most restricted of nuts. The depth of the hex openings are designed to accommodate the nut, for full engagement.
Accommodating Design
The depth of the hex openings are designed to accommodate the nut for full engagement
3/4 Drive
Imperial (1/2-2 3/8) and Metric (17mm-60mm) Available in 6 point Standard, 6 Point Deep, 6 Point Thinwall, 12 Point Configurations, as well as Hex Driver Sockets, Extensions and Adaptors
1 Drive
Imperial (3/4-4 1/2) and Metric (19mm-115mm) Available in 6 Point Standard, 6 Point Deep, 6 Point Thinwall, 6 Point Deep Thinwall, and 12 Point Configurations as well as Hex Driver Sockets, Extensions and Adaptors
1 1/2 Drive
Imperial (1 3/8-5 1/8) and Metric (32mm-130mm) Available in 6 Point Standard, 6 Point Deep, and 12 Point Configurations, as well as Extensions and Adaptors
2 1/2 Drive
Imperial (1 5/8-9 1/4) and Metric (43mm-225mm) Available in 6 Point Standard and 6 Point Deep Confirgurations, as well as Extensions and Adaptors
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ut and about in front of customers is where Jim Bullen conducts his finest work.
here is no telling how many miles he will have to fly to build a worldwide network.
But he has the airline miles to prove he is out there making it happen! He thinks like a man of action and acts like a man of thought. This is how he builds an ever growing force of International Partners on each continent, always bringing fresh ideas and keen direction to an ever changing worldwide market and climate. Whether opening new opportunities in South America or enhancing brand awareness throughout Europe, Eric has the ability to cross any ocean with his courage to lose sight of the shore, without losing sight of his goals.
His home is the road and his business associates are the more than 30 Domestic Sales Representatives that TorcUP has positioned throughout the United States of America. Sunday night puts him on a plane bound for a Windfarm in California and by Friday night he has set foot in three states and criss-crossed more than 3,000 miles! This is the Road Warrior dedication of the Domestic Sales Manager of the fastest growing network of field sales representatives in the USA.
J i m Bul l en J r. - Nat i o na l S a l es M a n a g e r
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Topside Tensioners
The THT range of bolt tensioning tools are some of the most compact and reliable bolt tensioners available today. The tools have been designed to fit on most ANSIAPI MSS Pipeline flanges and consist of only 6 base tools to cover bolt sizes from 3/4 through to 4.
Subsea Tensioners
A specially designed range of bolt tensioning equipment to suit the demanding requirements of divers operating in harsh sub sea environments. The range of tensioners are manufactured from high strength stainless steel to minimize maintenance. TorcUP subsea bolt tensioning tools have been used in the UK North sea since 1991 and have a proven reliability and safety record.
Hydraulic Nuts
TorcUP Hydraulic Nuts replace existing hexagon nuts to give a rapid, accurate and uniform bolt load to any bolted joint. Hydraulic Nuts offer a method of bolt tensioning multi-bolt applications which greatly improves the integrity of the joint. The speed at which joints can be tensioned and detensioned shows extraordinary time saving over conventional detachable bolt tensioning system.
Wind Tensioners
A range of bolt tensioning tools suitable for a complete wind turbine bolting installation or maintenance program on many different types and models of wind turbines. By listening to customer feedback, these rich, powerful bolt tensioning tools are packed full of operator requested features including quick release swivel fittings, automatic piston return and intuitive operation.
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1) Bolting and maintenance on the Golden Gate Bridge 2) TorcUP Exhibiting at the Hannover Fair 3) Repair Shop in Australia 4) Wind Mill Erection in the U.S. 5) TorcUP Top Sellers at the Puerto Rico Sales Meeting 6) Russian Refinery 7) Equipment Manufacturer in Norway 8) Ship Propeller Bolted with TU-11 9) Big TU-60 Used in Russia 10) Crane Manufacturer in China 11) Windmill Erected Using TorcUP 12) Big TX-32 Working on Dragline
1) 5) 2) 6) 7) 3) 4)
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Take everything that you have ever known to be true about hydraulic bolting tools and Torc it UP. More A C C U R A T E . More R E P E A T A B L E . More C O N S I S T E N T .
Our people and our tools deliver what others claim they can. We hide absolutely nothing from our customers or our competitors. We believe. From our humble beginnings in Easton, Pennsylvania, our small group of employees built a tool brand from scratch. The TorcUP brand is now an established worldwide supplier to some of the largest industries on every continent. We deliver uniqueness to our customers. We are certain that customers all over the world will continue to benefit from TorcUP, not only as their trusted tool brand, but also as their tool supplier. TorcUP still creates all of its tools in-house in Easton, PA. And each of our tools still remain truly individual.
ultimate hydraulic bolting tools. Our products are designed to perform with less parts, in order to gain less friction, and to decrease the overall loss of power.
We provide ongoing support with operational training and care of all tools, free repair of warranty tools, and no-cost temporary replacements. At TorcUP, we strive to become your total product solution.
The customer will be completely satisfied
use or operation of tooling. If during the warranty period, the tooling must be returned to the TorcUP Repair Facility for warranty maintenance, the customer will be provided with a loaner unit at no charge for the duration of the repair.
The Warranty covers factory defects for the following lengths of time dependent upon the tooling purchased:
with the performance, operation, support and overall value of their TorcUP System.
The customers staff will be thoroughly
TX Series Wrenches
-13 Months from Date of Purchase
RP Series Wrenches
-13 Months from Date of Purchase
trained to the customers satisfaction on the proper operation and care of their TorcUP System.
If the TorcUP System should fail to operate
Accessories
-13 Months from Date of Purchase
properly under normal usage within 13 months of purchase, the system will be repaired at no charge.
If the TorcUP System cannot be repaired
S ockets
-Lifetime *some exclusions
under warranty at the customers site, TorcUP will furnish the customer with loaner components as needed at no charge during the warranty period.
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For
call TorcUP at
888 TORCUP1
TorcUP
Bolting Your World
Wo rl d w i d e He a d q u a rte rs
1025 Conroy Place Easton, PA 18040
+1-610-250-5800 888-TORCUP-1 +1-610-250-2700 sales@torcup.com