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SIHI Pumps Asia

LPG Bottle Filling Applications
2008
http://www.sihipumpsasia.com
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Agenda
Company Introduction
SIHI LPG Pumps Overview
Applications
SIHI LPG Pumps
Side Channel Working Principle
Cavitation Effects
LPG Bottle Filling
Overview
Product Ranges
Selection
Installation
Reference List
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SIHI: Production of side channel, centrifugal and multi-stage pumps as well as
dry and liquid ring vacuum pumps and systems for the process industries and
all other sectors of industry
Halberg: Production of special mixers and of condensate, boiler feed and
cooling water pumps for the power generation.
LaBour: Pumps for the chemical industry where there is a requirement for
special materials and/or self priming applications.
Service: With more than 200 Sterling Service support centres established
worldwide, we guarantee exceptional and prompt service from your local
support network
Brands of Sterling Fluid Systems / SIHI Pumps
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Europe
81%
Americas
11%
Asia
8%
Key Data 2007: - 255 million Euro Turnover
- 1,600 Employees
- Operations Worldwide in 40 Countries
- Focus on Niche Engineered Products
and Systems
Turnover World Wide
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Technologies
Liquid Technology
- Chemical Process Pumps
- Industrial Volute Casing Pumps
- Side Channel Pumps
- LPG Pumps
- Heat Transfer Pumps
- Multi-stage Pumps
- Sealless Liquid Pumps
- Pitot Tube Pumps
Vacuum Technology
- Liquid Ring Vacuum Pumps
- Liquid Ring Compressors
- Dry Running Vacuum Pumps
- Gas Ejectors
Engineered Systems Technology
- Vacuum and Compressor Systems
- Membrane Systems
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Basic and Fine Chemicals
Pharmaceuticals
Energy / Power Plants
Oil and Gas
Pulp and Paper
Rubber and Plastic
Food and Beverage
LPG
Metal Production
Water and Wastewater
Heat Transfer Systems
Sterilizers
Marine
...
Markets/Applications
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Division Chemicals
- Branch Basic Chemicals
- Branch Fine Chemicals
- Branch Pharmaceutical
Division Industrial
- Branch Food and Beverage
- Branch Machinery Manufacture
- Branch General Industries
Division Energy & Environmental
- Branch Energy
- Branch Municipal Water
- Branch Heavy Machinery
Market Orientated Organisation
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SIHI Organization World Wide
SIHI Sales Office
SIHI Manufacturing / Sales
SIHI Business Partner
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Manufacturing Locations Europe
France Location: Noyon
Products: Side Channel Pumps
Employees: 60 Pumps/year: 9,000 Manager: J . Aerts
Germany Location: Itzehoe
Products: Liquid Ring Vacuum Pumps
Liquid Ring Compressors
Dry Running Vacuum Pumps
Employees: 195 Pumps/year: 12,000 Manager: E. Mohrdieck
Germany Location: Tnning
Products: Vacuum and Compressor Systems
Membrane Systems
Employees: 45 Systems/year: 350 Manager: E. Mohrdieck
Germany Location: Ludwigshafen
Products: Chemical Process Pumps
Sealless Liquid Pumps
Multi-stage Pumps
Sludge Mixers
Employees: 210 Pumps/year: 5,000 Manager: T. Plingen
Spain Location: Madrid
Products: Industrial Volute Casing Pumps
Heat Transfer Pumps
Employees: 120 Pumps/year: 10,000 Manager: T. Plingen
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Manufacturing Locations Americas / Asia
Columbia Location: Bogota
Products: - HEGA
- NOWA
Employees: 60 Pumps/year: 2,200 Manager: T. Szech
Canada Location: Guelph
Products: - Liquid Ring Vacuum Pumps
- Liquid Ring Compressors
Employees: 95 Pumps/year: 4,000 Manager: G. Grasso
USA Location: Grand Island
Products: - Liquid and Vacuum Packages
Employees: 65 Packages/year: 375 Manager: G. Grasso
China Location: Shanghai
Products: - Pump Assembly LEM/LEL / Vacuum Packages
Employees: 10 Pumps/year: 1500-2500 Manager: T. Rwekamp
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LPG Competences
Sterling Fluid Systems / SIHI Pumps Asia is a leader in
handling liquid and gas worldwide.
Known under its brand name SIHI for its whole range of LPG
pumps.
LPG has to be stored, pumped and transported properly. SIHI
LPG pumps have been particularly designed for the auto gas
market as well as transport and bottling applications.
The SIHI pump sets are suitable for top-off loading and
bottom-off loading.
They are designed to pump vapour and liquid simultaneously.
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SIHI LPG Capabilities
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SIHI LPG Pumps
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For LPG 70% Propane and 30% Butane
SIHI LPG Pumps
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SIHI LPG Pumps
Vertical tank pumps (CEB, ZEB, CVGP)
Flow rate up to 100 m3/h
Differential pressure up to 14 bar
Installation for suction lift operation
(PC systems)
Flow rate up to 35 m3/h
Differential pressure up to 21 bar
Side Channel pumps with NPSH-stage
(CEH)
Flow rate up to 35 m3/h
Differential pressure up to 21 bar
Multistage segmental type pumps
(ZEA, UEA)
Flow rate up to 220 m3/h
Differential pressure up to 17 bar
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Advantages of SIHI LPG Pumps
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Side Channel Pump Working Principle
Capable of handling gas along with the medium and operates at a
low noise level.
SIHI side channel pumps are used for problem-free pumping of
clean liquids at unfavorable suction side conditions. They are also
very suitable for positive suction heads below 0.5m
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Operating principle - Gas Handling
A side channel pump can de-aerate and degas the suction line by itself and is thus
very suitable for suction lift operation. A side channel pump can handle large
quantities of (entrained) gas. Mixtures up to a gas share of 50%are possible.
The ability for selfpriming and the handling of large amounts of (entrained) gas, will
guarantee continuous operation even in case of evaporation and therefore
contribute to a higher level of safety in industrial processes.
The turning of the vane wheel impeller
creates an under pressure at the
beginning of the side channel
(centrifugal effect) and the gas or liquid
with gas is drawn in.
The air displacement channel provokes
a positive displacement effect so the
gas remaining at the root of the vane
wheel impeller is forced out through the
gas slot.
The pressure generating is obtained by
the repetitive re-entering of the liquid in
the side channel (corkscrew
movement).
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head head
flow rate flow rate
0
0
cavitation
Cavitation
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LPG Bottle Filling
SIHI has a specialized range of LPG pumps for bottle filling as well
as an extensive customer reference list for line and carousel filling.
Available Product Ranges
CEHA 3106/5 6108/5
UEAA 5005 100010
PC 3605/7 6107/7
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CEHA 3106/5 6108/5 Side Channel
Self-priming, segmental type with very low NPSH
Applications
cylinder filling
rail tanker off-loading
vaporizer feeding
burner feeding
carrousel filling
road tanker loading
auto gas dispensers
booster pump for displacement pumps
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Design CEHA 3106/5 6108/5
Because of its low NPSH and positive suction head the
CEH is very suitable for the pumping of liquefied
gasses and liquids under vapour pressure like
condensate, refrigerant, boiler feed water or LPG.
/5 means a special for LPG Sterling SIHI-side channel
pumps in combination system:
Handling gas along with the liquid - low noise pumps with
NPSH inducer stage are used for problem-free pumping of
liquids at unfavorable suction side pumping conditions. They
are also applicable for NPSHA of 0,2 0,85 m.
Type code:
CEHA 3102/5 AA AFU 0A 0 ( cast iron GG25 )
CEHA 3102/5 AA AFU 1A 0 ( nodular iron GGG40.3 )
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CEHA Operating Range
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Shaft Sealing CEHA 3106/5 6108/5
Specially for LPG: AFUSIHI standard balanced mechanical for 40 bar
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UEAA 5005 100010
self-priming, segmental type
Applications
Centrifugal pumps of the series UEA with NPSH inducer stage are applied for
trouble-free pumping under unfavorable conditions at suction side. The capability of
the pumps in this series to handle liquids at the boiling point, allows a wide-ranging
application when handling:
LPG
Hydrocarbon condensates
Hydrocarbon liquefied gases
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PC 3605/7 6107/7 LPG Side Channel System
for suction lift operation for under ground tanks
Applications
Safety regulations, relating to minimum safe distances, coupled to a physical lack of
site space require the installation of underground LPG tanks. Discharge is therefore
only possible via the top flange. Applications:
auto gas dispensers
cylinder filling
vaporizer feed
burner feed
carrousel filling
road tanker loading/off loading
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LPG Bottle Filling Calculation Pump Size
The nominal output rating can be found in the capacity curve of a
filling carrousel for LPG cylinders. This nominal output rating, with
regard to a constant filling pressure, should be increased by an
additional, by-pass quantity led back to the feeling tank via a
pressure sustaining valve.
The additional quantity is normally from 20 to 50 %, depending on
the size of the filling system. The differential pressure to be
generated by the pump depends on the frictional characteristics
(system curve) of the LPG plant and the flow rate.
Whilst the static head may often be neglected, the flow Losses
(dynamic head) of the components in the system can be calculated
accurately with the aid of standard tables and empirical values.
Uncertainty often arises when calculating the system head, which in
LPG plants results mainly from pressure differences are highly
dependent upon temperature changes. The seasonal temperature
changes and thus the change in the pressure differential must also
be considered especially at the discharge side.
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LPG Bottle Filling Calculation Pump Size
The pressure difference can be determined by means of the
vapour pressure curve for the media being pumped.
The use of the pressure gradient of the liquefied gas could also
been used. This pressure gradient indicates the pressure change
per C and guarantees a fast and accurate calculation of the
differential pressure during the design stage.
However it must be realized that, if extreme factors are taken into
consideration, the resultant selection will be an oversized pump.
Thus the high cost of both the pump and the operation under the
partial load, will produce an uneconomic solution and unfavorable
operating conditions.
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Pump selection:
Cylinder : 11,8 kg
Cylinder per hour : 750 cyl/ h
Density : 0,56 kg/l estimated
Flow : (11,8 kg /0,560 kg/l) 750 cyl./h
= 15.804 l/h =15,8 m3/h
For carousel is a constant by pass flow of min. 20 %
recommend to compensate pressure fluctuations and pump
wear.
Result of Qmin =15,8 m3/h x 1,2
Requested flow : Qmin = 19,0 m3/h
Filling pressure : 13 to 18 bar
Vapour pressure normally : 5 bar
Requested differential pressure of the pump 8 to 13 bar
Selected pump:
Calculated density 0,56 kg/l
CEHA 6106/5 AA AFU 1A 0
Q = 21 m3/h
p = 12 bar
P = 20,5 kW
Calculation and Pump Selection
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Carousel Filling Rate
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Correction for Different Density
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CEH Pumps for Positive Suction Head Operation
SIHI pumps of the CEH range have been
developed with special consideration being
given to the pumping conditions of LPG.
They guarantee:
Handling entrained vapour at normal
duty without interrupting flow.
Very low suction heads for trouble-free
operation.
Characteristic curves which guarantee
that the equipment will continue to pump
without trouble in the event of increased
differential pressure.
The pumps are of segmental design, and have end section discharge branch pointing radially
upwards.
An inducer is fitted on the suction side making it possible to achieve the favorable suction heads
indicated. The side channel stages are arranged in series.
On the discharge side, the shaft is sealed by means of a robust mechanical seal of well-proven
design, internally flushed by the pumped liquid and therefore absolutely maintenance-free. On
the suction side there is an internal sleeve bearing product lubricated. The nominal casing
pressure is 40 bar.
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Rating of Pumps and Aspects of Installation
Pumps can be selected in accordance with the characteristic curves.
Specific data, especially with regard to the required motor, will be given in
our quotation.
When selecting a pump size, it must always be borne in mind that vapour-
free inflow can not always be guaranteed.
In practice, it is always very important to design an installation in
accordance with the state of the art in order to minimalize vaporisation and
head losses. If not, some safety factors need to be incorporated in the
determination of the pump design.
The influence of specific gravity on the power absorbed is determined by
the following formula:
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Aspects on Installation
The suction pipes must be configured such that there is a minimum
of resistance. There should be no bends, filters etc. which could
impact high frictional loses and hinder the flow to the pump.
Suitable measures must be taken to maintain the necessary
pumping capacity.
Bypass pipes from discharge side to inlet or suction side are not
allowed. The bypass backflow from the relief valve must be fed
back to the storage tank.
If one pump has to fill several tanks with different LPG mixtures at
different vapour pressures, efficient non-return valves or other
suitable shut-off devices are required at the discharge side to avoid
any service liquid blowing out during the change-over process.
All relevant regulations are to be observed (e.g. VBG 16, TRB
801).
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Installation Example
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Aspects on Installation
CEH for Positive Suction Head Operation
The net positive suction head (NPSHa) must be higher
than the required NPSH (NPSHa).
A1to 2pipe should be fitted going from the suction
line, close to the suction, branch to the vapour phase of
the storage tank. This allows vapour to escape instead
of entering the pump.
The diameter of the feed pipe has to be equal to the
nominal bore of the pump.
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Installation Instructions Cylinder Filling
Pressure shocks can be absorbed by installing a bypass from the
discharge side of the pump to the storage tank.
There turn of heated liquid will cause a slight increase in vapour pressure
in the feed tank. This will considerably improve suction head conditions.
An expansion tank filled with inert gas can also be installed in the
discharge line to reduce the pressure shocks.
The filling valve must have relatively
short closing periods to comply with the
relevant instructions for cylinder filling.
This causes pressure fluctuations in
the system, which could be detrimental
to the pumps. This is particularly
important when filling small bottles.
Cylinder filling plant with a CEH/5 with positive suction head operation
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Commissioning
The training of personnel working on LPG installations is most
important. Mistakes made when starting up can result in dry-
running and subsequent problems caused by damaged pump
components.
The pump must only be started when the pump is correctly vented
and filled with liquid.
Do not operate against closed discharge valve. Fit a by-pass valve.
Ensure that the vapour return line from the suction line to the tank
always remains open.
Do not operate the pump outside its range.
Check direction of the motor when uncoupled from the pump.
When draining the tank ensure that the pump is switched off (a
level monitor or dry-running protection is recommended).
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LPG Bottle Filling References
Germany GHLER -Hsbach Bottling P3605
Germany TEGA-Regensburg Bottling CEmag.
Germany Progas Dortmund Bottling CEmag.
Germany SHELL-Hambug Bottling CEmag.
France PAM Sant Remy Bottling CEH
France PAM Sant Remy Bottling ZEA
France SIRAGA Buzancais Bottling CEH
France SIRAGA Buzancais Bottling ZEA
Egypt Petrogas-Cairo Bottling CEA
Doha QATAR Petrochem Ltd. Bottling CEH
Denmark Cristplant Aarhus Bottling CEH
Denmark Cristplant Aarhus Bottling ZEA
Cyprus G+E Ltd. Lanarca Bottling CEH
China Long Yijan Real Estate,-Beijing Bottling CEH
Bahrain State of Bahrain Bottling CEH
Bahrain State of Bahrein Bottling CE
Country Customer Application Product / Size
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LPG Bottle Filling References
Malaysia ESSO, Kuala Lumpur Bottling CEH
Korea Korea Fertlizer, Seol Bottling CEH
Italy Bevilaqua Bottling UEA
Italy Bevilaqua / Bottling CEH
Iran Techno Pan Co., Teheran Bottling CEH
Iran Iran Tractor Co. Teheran Bottling CEH
Iran Natinal Iran Gas Teheran Bottling CEH
Iran Fergas Co. Teheran Bottling CEH
Iran Pars Gas Co. Teheran Bottling CEH
Iran Persi Gas Teheran Bottling CEH
Iran Iran Gas Teheran Bottling CEH
Iran NIGC, Teheran Bottling CEH
Iran Kalaye Gas Teheran Bottling CEH
Indonesia PERTAMINA, J arkarta Bottling CEH
Germany Tyczkminol-Berlin Bottling P3608
Germany TEGA-Regensburg Bottling P4107
Country Customer Application Product / Size
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LPG Bottle Filling References
Thailand SHELL, Bangkok Bottling UEA
Thailand PTT-Bangkok Bottling P3605/7
Thailand ESSO Bangkok Bottling UEA
Thailand PTT Bangkok Bottling CEH
Sri Lanka Cylon Petr.. Corp., Kelaniya Bottling CEH
Quatar Quata PetroliumCo. Ltd., Doha Bottling CEH
Pakistan Ceylon Petr. Corp., Kelaniya Bottling CEH
Pakistan Southern Gas. Ltd. Bottling CEH
Pakistan Burchane Pakistan Ltd. Kar. Bottling CEH
Pakistan Pakistan State oil Co.,Kar. Bottling CEH
Pakistan National Ref. Ltd. Karachi Bottling CEH
Malaysia ESSO Kuala Lumpur Bottling CEH
Malaysia PETRONAS Kuala Lumpur Bottling CEH
Country Customer Application Product / Size
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Benefits for Users of SIHI LPG Pumps
Guaranteed performance
High operating reliability
Long pump life
High safety standard
Minimum maintenance
More than 30 years of experience in LPG applications
Design support
System solutions
Local service network