CONTENTS

Foreword Chapter1 Safety Information

1.1Safety Information and Signs.....................................................3 1.2 Install Site and Power Supply....................................................4

Chapter2 Parameter
2.1 Packaging machine parameter..................................................4 2.2 Options.......................................................................................5

Chapter3 Installation
3.1 eneral Installation !rawing......................................................" 3.2 #achine Spare Parts and !escription........................................$

3.2.1 Preparation........................................................................8 3.2.2 Film installation..................................................................8 3.2.3 Film installation schematic drawing..................................9 3.2.4 Photocell ye and Sensiti!ity "d#$stment........................1% Chapter4 &perating F$nction
4.1 %ouch Screen Structure and &unction !escription..................11 4.2 %ouch Screen !etail !escription...............................................11

4.2.1 Contact $s.........................................................................12 4.2.2 'ang$age..........................................................................12 4.2.3 (omepage........................................................................13 4.2.4 "$tomatic.........................................................................13 4.2.) *an$al..............................................................................14 4.2.+ F$nction............................................................................1+ 4.2., Parameter -1.2/................................................................1, 4.2.8 Parameter -2.2/................................................................19 4.2.9 "larm ...............................................................................2% Chapter) (eater Printer
5.1 'eat Printer (i))on..................................................................22 5.2 Parameter..................................................................................22 5.3 Structure...................................................................................22 5.4. Installation...............................................................................23 5.4.1 Install (i))on...................................................................23 5.4.2 *d+ust (i))on ,idth........................................................24 5.4.3 -ode .um)er (eplacement.............................................24 5.4.4(i))on Step /alue ad+ustment 0123factory Single4...........................................................................25

Setting

is

Chapter + Common Fa$lts and 0reatment................................................2+ Chapter , 1$ipment *aintenance

$.1 Spare Parts (eplacement.........................................................25 $.2 #aintenance..............................................................................25

Chapter 8 "ccessory 'ists........................................................................29

FOREWORD
0han2 yo$ for choosing o$r F$ll "$tomatic 3ertical Form4film4seal *achine5 in order to ha!e a 6etter 2nowledge of $nderstanding and operating to the machine5 please read the 7ser *an$al caref$lly 6efore $sing it. C84F32% F$ll "$tomatic 3ertical Form4film4seal *achine is easy and safe to operate5 and with strong practically5 high economic ret$rns. 0he operating way and str$ct$re of the machine may different according to the prod$ct and pac2aging material. Please reference to appendi9 in order to ha!e a thoro$gh $nderstanding with the special points. C84F32% is designed 6asing on the high le!el safe reg$lation5 will not 6e damaged or 6ro2en down e!en when operating careless. :hen fa$lts are happened5 please reference to the 7ser *an$al or contact o$r technician to adopt some necessary and reasona6le meas$res to operate the machine effecti!ely. :e ha!e the caref$lly chec2 and test with all parts and electric circ$it of the machine 6efore e94factory. "ny pro6lems please contact $s or o$r agents. In order to operating the machine smoothly5 and a!oiding ris2s5 please o6ser!e the safety information strictly. For p$rpose of a!oiding ris2s5 please strictly comply with en!ironmental safety reg$lation. "ll right reser!ed to F&S("; 8"&P"C< P"C<"=I;= *"C(I; C&.5'0>5 incl$ding the related doc$ments. ;o part of this p$6lication may 6e reprod$ced5 stored in retrie!al system or transmitted5 in any form5 or 6y any means5 mechanical5 electronic5 photocopying5 recording5 or otherwise. *oreo!er5 6eca$se 8"&P"C< is constantly stri!ing to impro!e its high41$ality prod$cts5 the information contained in this man$al is s$6#ect to change witho$t notice. ;e!ertheless5 8"&P"C< ass$mes no responsi6ility for errors of omissions. Contact $s? @inshi Aoad5 ;orth of Shishan Ind$stry Bone5 ;anhai district Foshan City =$angdong Pro!ince. China 8aopac2 Pac2aging *achinery Co.5'td 0 '? %,),48++)8+11 F"C %,),48++)8+22

http677www.c)aopack.com8

4mail? infoDc6aopac2.co

Chart 1

Safety Information

1.1 Safety information and signs %here are signs in the left of this page that indicating danger9 warning9 caution9 note. Make sure to have thorough understanding with the fo owing !ontents in order to running ma!hine safe y and !orre!t y" #he !arefu o$eration of your ma!hine de$ends on everyone who o$erates% maintains% ad&usts or works near it" ' ease read and understand these danger% warning and !aution noti!es" (e sure you understand the fo owing signa words whi!h wi )e seen throughout this manua "

D*+,ER
* erts you to an immediate ha-ard% it wi $ossi) e death% if not avoided" a ways resu t in severe $ersona in&ury and

W*RMI+,

* erts you to an immediate ha-ard% it wi resu t in a serious $ersona in&ury% or $ossi) e death in some !ases% if not avoided"

C*.#IO+
'oints out a $ro$er use wi ma!hine $arts" avoid damage to the ma!hine% and wi e/tend ife of

01223456 W ork $ ease kee$ out6

+O#E

Suggest how to use or ad&ust the ma!hine for )est $rodu!t resu ts" 1.2 Installation site and supply power 17 Choose suita) e site for ma!hine insta ation" 8 9 #he stru!ture must su$$ort the ma!hine and $rodu!tion a!tivities" : 9 Suffi!ient i umination for the dai y o$eration and maintenan!e as we as the aftersa e servi!e" ; 9 Do not $ut ma!hine in the !om)usti) e $ a!ement or near any !om)usti) e or e/$ osive materia s" < 9 #he ma!hine does not have the e/$ osion=$roof features" > 9On y the ?ua ified $ersonne are a owed to insta % ins$e!t and maintain the e e!tri!a e?ui$ment of the ma!hine" @7 IM'OR#*+#A #he ma!hine re?uires an earth $ermanent ground"

Cha$ter 8

'*R*ME#ER

2.1 Packaging machine parameter 17 'a!kaging s$eedA <=<B )agsCmin 87 Fi m thi!knessA B"B<=B"18mm :7 Inner ro diameter @<mm ;7 Ma/ fi m ro diameter ;BBmm <7 Ma/ fi m widthA :8Bmm >7 (ag si-eA DengthA EB=88Bmm WidthA <B=1<Bmm @7 'a!kaging materia sA 'O''CC''% 'O''CFMC''% C''C'EGet!" E7 (ag formA 'i ow )ag% )lock )ottom )ag9 punched hole )ag H 9 Measuring way I*!tua mat!hing way7A Com)ination Weigher I 7% *uger fi er I 7% Fo umetri! !u$ I 7% four heads !om)ination weigher I 7% artifi!ia feeding !onveyor I 7 1B7 Measuring rangeA <B=<BBm 117 'ower sour!eA 6-ompressed air 0without moisture4 :."3:.5#Pa 187 *ir !onsum$tionA :<BDCmin 1:7 'ower sour!eA Sing e $hase 88BFJ<K <BL- :MW 1;7 #em$eratureA =<BC N ;<BC LumidityA :B=E<K 1<7 DimensionA D1BBBmmOW1<BBmmOL1:<Bmm 1>7 WeighA :<Bkg

2.2 Options .*#1 14 heads com)ination weigher 1: heads com)ination weigher <i)ration feeder = type )ucket ele/ator >ucket lifting con/eyor = type )ucket con/eyor &inished product con/eyor &inished product turnta)le Spiral con/eyor <acuum metering de/ice *uger filler 12tra3large 4 heads com)ination weigher -heck weigher &;.-%IO. ;sed with packaging machine for high speed and precision measuring. ;sed with packaging machine9 for high precision measuring. ;sed for feeding automatically. ;sed with packaging machine and com)ination weigher9 for feeding automatically. ;sed with packaging machine and /olumetric cups de/ice9 for feeding automatically. ;sed with packaging machine9 suita)le to artificial feeding fragile materials. ;sed with packaging machine9 for out3putting automatically. ;sed with finish product con/eyor9 for easy selecting and packing. ;sed with *uger filler de/ice9 for feeding powder materials automatically. ;sed with packaging machine9 for feeding automatically with dustproof and waterproof. ;sed with packaging machine9 for measuring powder materials automatically. ;sed with packaging machine9 for e2tra3large packing. ;sed with packaging machine9 selecting product automatically to impro/e the ?uality.

Cha$ter :
3.1 eneral Installation !rawing.

Insta ation

3.2 Machine Spare parts and description

:"8"1 're$aration
17 Conne!t e e!tri!ity% and to set /ertical and hori@ontal heating temperature according to film materials. 87 -onnect the P 1: compressed air pipe to the entrance of diad at the )ack of packaging machine.

:"8"8 Fi m Insta ation

14 Pull down the laminated )oard9 and then take off fle2i)le a2is.

24 Aoad the film roll.

34 #ighten the s!rew to o!k the fi m.

:"8": Fi m Insta ation and S!hemati! Drawing :"8"; Photocell eye and sensitivity ad ustment
.otice6 It is used for detecting color code and determining the place to cut off. >ecause the film that clients use may different from our factory uses for testing9 so under the e23factory setting9 the electric eye may miss to detect the photocell9 therefore it is necessary to reset the sensiti/ity.

17 Doosen o!king hand e of e e!tri! eye% move the ray to aim at the )a!kground of fi m Ithe white side7" Shown as $i!ture :

film

phot o cel l

Picture Q 3 9 87 Set )ackground of film6 (otate the kno) on electric eye toward anticlockwise till the end9 then the indicator light will turn off. *fter that rotate the kno) slowly toward clockwise9 then the indicator light will change from dark to light9 +ust this moment its sensiti/ity is the strongest. (otate the kno) toward clockwise to 173 circle is the )est situation. :7 !etect of photocell6 Pull the film forward9 let the ray of electric eye aim at the photocell 0the )lack point49 when the indictor light change from dark to light9 it means that the electric eye is functioning. %he )ag length should )e set a)o/e BC2:mm.

Cha$ter ;

O$erating Fun!tion

!.1 "ouch screen structure and function description %he touch screen consists of eight functions as following. 1 9 -ontact us3333%here are contact information of our company9 including telephone9 fa29 email and we)site. 2 9 Aanguage3333%here are 2 choices9 RSTUR -'I.1S1 U and RVTUR 1. AIS' U .*nd also time and setting display. 3 9 'omepage3333%here are R *;%O#*%I- U R #*.;*A U R &;.-%IO. U R P*(*#1%1( U R *A*(# UR -O.%*-% ;S UR A*. ;* 1 U. *nd also time and setting display. 4 9 *utomatic3333%here are start and stop )uttons for R &IAA >* U and R %1S% U 9hotkey for R #*D1 O.1 >* U 9display of R P*-DI. SP11! U and R &IAAI. -O;.%1( UR (1S1% U . ) 9 #anual3333%here are start and stop )uttons for R !1AI<1( &IA# U R #*D1 O.1 >* U R O.-1 &IAA U R <1(%. S1*A U R 'O(I.S1*A U R -;%%1( U R *I( &A;S' U R ;SS1% U R &11!I. U . + 9 &unction3333%here are start and stop )uttons for R 1E1 #*(D U R &IAA *I( U R ;SS1% U R &11!I. -O;.%1( U .So that user can choose one or more function freely. , 9 Parameter3333%here are a series of R !1A*E U and R %I#1 U settings such as R >* A1. %' U R SP11! UR &IA# P;AA !1A*E UR S1(<O &(1F;1.-E U . 8 9 *larm3333%here are R 'O(I. <1(%. %1#P1(*%;(1 .O(#*A UR P(I.% SES%1# .O(#*A U R !1AI<1( S1(<O SES%1# .O(#*A UR &IA# P;AA SES%1# .O(#*A UR S%O(1 P(O!;-% SES%1# .O(#*A U . !.2 "ouch screen detail description .otice6 %he touch screen is high sensiti/ity9 please touch it lightly. %oo much force may damage it. ,hen connecting with electricity9 packaging machine will display as following. Shown as Picture I1CE7"

Picture Q 1G-G1 9 4.2.1 -ontact us3333there are address9 telephone9 fa29 email9 we)site for you to contact with us someday9 press R 1.%1( Uto go on. Shown as Picture 1G-G1.

Pict$re Q 2ECE 9
4.2.2 'ang$age33330here are R C(I; S U R S T U and R ;='IS( U 5and also R @ear.*onth .>ay.0ime U display. Shown as Picture 2G-G1. W 9 Chinese !ersion4444:hen t$rn on the machine and press or R C(I; S U 5 it enters ne9t page-shown as pict$re 3EC/.If yo$ want to change it5 press R '";=7"= U to pre!io$s page shown as pict$re 2ECE 5 and press RVTU or R ;='IS( U .

Pict$re Q 3EC 9
X9 1nglish /ersion3333:hen t$rn on the machine and press RVTU or R 1. AIS' U to go on5 it will show ne9t page-shown as pict$re 4EC/.If yo$ want to change it5 press R A*. ;* 1 U to pre!io$s page shown as pict$re 2ECE 5 and press RSTU or R C(I; S U .

Pict$re Q 4EC 9
4.2.3 'omepage3333%here are R *;%O#*%I- UR #*.;*A UR &;.-%IO. URP*(*#1%1(U R *A*(# UR -O.%*-% ;S UR A*. ;* 1 U 9 also R @ear.*onth.>ay 0ime U display and setting. "s is shown in Pict$re -444C/ *t the )ottom of e/ery page9 there are )uttons for R 'O#1 P* 1 U R *;%O#*%I- U 0ips R #*.;*A UR &;.-%IO. URP*(*#1%1( UR *A*(# U . Press any of the a)o/e )uttons9 and then it will go to the corresponding page directly. %hey will enter pages as shown in Q 3EC 9GQ 4EC 9GQ ) EC 9GQ +EC 9GQ ,EC 9GQ 8EC 9GQ 9EC 9 4.2.4 *utomatic3333Press R *;%O#*%I- U 9it will enter ne2t page9 shown as picture 5G-. %here are start and stop )uttons for R &IAA >* UR %1S% UG hotkey of R #*D1 O.1 >* UR P*-DI. SP11! U R >* -O;.%1( U R (1S1% U .*fter setting all parameters9 when press R *;%O#*%I- U 9 the machine will operate continuously at preset speed.

Pict$re Q )EC 9

W 9 &IAA >* 3333It is used with measuring system. ,hen packaging machine is connecting with measuring system9 press R S%*(% U 9E5 signal of PA- will keep outputting signal9 and dri/e other feeding system to work together.E$ signal will send signal at preset speed ask for feeding. ,ith this function9 the machine can fill and seal continuously. Press R S%OP U or 1mergency switch to stop it. X9 %1S%3333It is only used for testing packaging machine. Press R Start U 9packaging machine will make empty )ag at preset )ag length and speed and other parameters. Press R Stop U or emergency switch to stop it. Y9 P*-DI. SP11!3333It shows the actual packing speed of machine. It can not )e changed o/er here. Eou can change it through setting RP*(*#1%1(U 0page 1724. *s is shown in Picture Q 8EC 9 . Z9 #*D1 O.1 >* 3333It is used for making one empty )ag. Press R #*D1 O.1 >* U 9machine will make an empty )ag at preset )ag length and other parameters. *fter it stops9 you can press the )utton again to make one more )ag if necessary.

[9 FI''I;= 8"= and 8"= C&7;0 A4444It shows the num)er of packed )ags from start R &IAA >* or R %1S% U until it stops. + / (1S1%3333It reset the num)er of R >* -O;.%1( U 9 R &IAAI. -O;.%1( U .

4.2.) *an$al444Press R #*.;*A U 9it enters ne2t page0shown in picture "G- 4. %here are function switches R !1AI<1( &IA# U R #*D1 O.1 >* U R O.-1 &IAA U R 'O(I. S1*A U R <1(%. S1*A UR -;%%1( UR *I( &A;S' UR ;SS1% UR &11!I. U .%he manual function is only used for testing. It is no necessary to open all a)o/e functions )efore using *utomatic. ;nder the order of *utomatic9 the machine will operate automatically and continuously.

Pict$re Q +EC 9
1 9 !1AI<1( &IA#3333Press it9 PA- sends E: signal to make ser/o dri/er pull film once at preset length. *t the same time9 other functions donHt work. Press the )utton again if necessary.

X 9 #*D1 O.1 >* 3333Press it9 it makes one empty )ag at preset parameters. Press the )utton again if necessary. Y9 O.-1 &IAA3333Press R O.-1 &IAA U 9PA- sends E$ signal to measuring system to fill product once at preset parameter. *t the same time9 the other functions donHt work. Press the )utton again if necessary. Z9 (&AI. S "'3333It is used for closing and opening hori@ontal sealing +aws. ,hen the machine is in stand3)y condition9 press R 'O(I. S1*A -AOS1 U 9PA- sends E3 signal to electromagnetic /al/e and cylinder9 making hori@ontal sealing +aws close. ,hen press R 'O(I.S1*A OP1. U or emergency switch9 hori@ontal sealing +aws will open. Other functions donHt work. [ 9 <1(%. S1*A3333It is used for opening or closing /ertical sealing +aws. ,hen the machine is in stand3)y condition9 /ertical sealing +aws are open. Press R <1(%. S1*A -AOS1 U 9PA- sends E2 signal to dri/e electromagnetic /al/e and cylinder9 making /ertical sealing +aws close. ,hen press R <1(%. S1*A OP1. U or emergency switch9 /ertical sealing +aws will depart from forming tu)e. Other functions donHt work. \9 -;%%1( ;.%(1*!3333It is used for outstretching and withdrawing cutter. ,hen the machine is in stand3)y condition9 cutter withdraws. Press R %(1*! U 9PA- sends E" signal to dri/e electromagnetic /al/e and cylinder9 making cutter outstretch. ,hen press R ;.%(1*! U or emergency switch9 cutter will withdraw. Other functions donHt work. ]9 *I( &A;S'3333It is used for controlling charging /al/e. ,hen machine is in stand3)y condition9 air flush de/ice is off. Press R OP1. U 9PA- sends E1 signal to dri/e charging /al/e9 making air flush )e on. Press R -AOS1 U or emergency switch9 charging /al/e will )e off. Other functions donHt work. ^9 =7SS 04444It is $sed for o$tstretching and withdrawing the g$sset. :hen the machine is in stand4 6y condition5 g$sset withdraws. Press R =7SS 0 0A "> U 5 P'C sends @4 signal to dri!e electromagnetic !al!e and cylinder5 ma2ing g$sset o$tstretch. Press R =7SS 0 7;0A "> U or emergency switch5 g$sset will withdraw. &ther f$nctions donFt wor2. _9 F >I;=4444It is used for feeding product when connecting with meas$ring system. ,hen machine is in stand3)y condition9 feeding system doesnHt work. Press R S%*(% U 9PA- sends E5 signal to dri/e intermediate relay9 making feeding system supply product for measuring system. ,hen it is fill with product9 feeding system stops working automatically. Press R Stop U or emergency switch9 feeding system stops. Other functions donHt work. 4.2.+ &;.-%IO.3333Press R &;.-%IO. U 9it will enter ne2t page 0shown as picture $G- 4.%here are R 1E1 #*(D U R &IAA *I( U R ;SS1% U R &11!I. -O;.%1( U .So that user can choose multiple or single package freely.

Pict$re Q ,EC 9
1E1 #*(D3333It is used for tracking photocell on the film to identify )ag length 0specific )ag length is related to the design of the using film.4. Press R O&& U 9it turns to R O. U condition. Please reference to RP*(*#1%1(U 01724 to know how to set )ag length. Press R O. U 9it turns to R O&& U condition. W9 X 9 &IAA *I(3333It applies to fill air or nitrogen into )ag for )reakage3proof or preser/ing freshness . Press R O&& U 9it turns to R O. U condition9 the machine will fill air or nitrogen into )ag0Please reference to R P*(*#1%1( U 02724 to know how to set parameter of flush delay.4. >e sure that there is enough air or nitrogen. Please ad+ust the throttle /al/es to meet different saturations. Press R O. U 9it turns to R O&& U condition9 in this case the packaged )ag is filled with natural air. ;SS1%3333It applies to making )lock )ottom )ag or stand pillow )ag. ,hen with gusset de/ice0optional de/ice49 press R O&& U 9it turns to R O. U condition. In this case9 the )ag type is )lock )ottom )ag0Please reference to R P*(*#1%1( U 02724 to know how to set parameter of gusset4. ,hen press R O. U 9it turns to R O&& U condition9 in this case the )ag type is pillow )ag. Y9

Z 9 F >I;= C&7;0 A4444It is $sed for controlling to feed once or twice5 and the defa$lt !al$e is R &;C F >I;= U .:hen material weight is in e9cess of metering systemFs ma9im$m range5 yo$ can choose feeding twice. Press R &;C F >I;= U 5 it t$rns to R 0:IC F >I;= U 5 it means meas$ring system feeding twice5 and the machine pac2ing once. 4.2., P*(*#1%1( 017243333 Press R P*(*#1%1( U 9it enters ne2t page0shown as picture 53-4.%here are R >* A1. %' UR SP11! UR &IA# P;AA !1A*E U R S1(<O P(1F;1.-E U 9etc. %here are 2 pages in total for RP*(*#1%1(U .

Pict$re Q 8EC 9
"ttention? Press the 6$tton lightly5 it will pop $p a n$m6er 2ey6oard-shown as pict$re 94C/."fter inp$tting the parameter5 press R ;0 U to confirm5 R C U to eliminate5 R S U to 1$it. Press R S"3 U to sa!e data.

Pict$re Q 9EC 9
1/ P(O (*# .O. 3333It is used for storing different specifications. !ifferent products re?uire different parameters. *ll programs are preset at =1(O )efore e23factory. *s long as the program no. is set up9 you can switch functions through pressing the program no. directly. (ange 60 1354 2/ .1% ,1I '% 0g43333It shows the net weight of current program .o.9 so that users can get to know the current packaging specification. Eou can choose to set the parameter manually or not. 'owe/er the net weight here can not )e seen as actual packaging weight. %he specific packaging weight is su)+ect to the measuring system. (ange 6 Q %E9999 9 g 3/ 8"= ' ;=0(4444It is $sed for setting 6ag length thro$gh two patterns5 fi9ed 6ag length and trac2ing 6ag length. 7nder the order of fi9ed 6ag length5 it is ad!ised to set the parameter as C42%mm. For e9ample5 if 6ag length is 2%%mm5 then parameter sho$ld 6e set at 2%%42%G18%mm. :e change parameter of ser!o motor dri!er 6efore e94factory in case of slipping5 which will ca$se a6o$t 2%mm longer than preset. Please set 2%mm shorter or else according act$al sit$ation $ntil it is accepta6le.

7nder the order of trac2ing 6ag length5 the parameter sho$ld 6e set as CH2%mm.For e9ample5 if distance 6etween two color codes is 2%%mm5 the 6ag length sho$ld 6e set at 2%%H2%mm or more. 0he f$nction is $sed for trac2ing eye mar2. Aange ?- 1%4)%%mm/ Aecommend ?- )%42%%mm/ 4/ SP11!3333It is used for setting package speed. ,hen testing9 the machine will work at preset speed. ,hen filling package with measuring system9 the package speed is su)+ect to the actual com)inati/e speed. (ange 60 13II4 )ags7min (ecommend 60 1:3554 )ags7min )/ 'O(I. S1*A !1A*E3333It is used for outputting hori@ontal sealing signal. Eou can set the parameter here to a/oid crashing product. %he smaller you set the slower the machine pack. (ange6 0:.::3I.II4 S (ecommend6 0:.:53:.154 S +/ 'O(I. S1*A %I#13333It is used for setting hori@ontal sealing time. Eou can reduce temperature to prolong sealing time or raise temperature to reduce sealing time to meet different demands. (ange6 0:.::3I.II4 S (ecommend6 0:.5:31.5:4 S $ 9 <1(%. S1*A !1A*E3333It is used for outputting /ertical sealing time signal. If there are folds in /ertical sealing place9 you can set parameter here to a/oid that. (ange6 0:.::3I.II4 S (ecommend6 0:.:53:.154 S 5 9 <1(%I-*A S1*A %I#13333It is used for setting /ertical sealing time. Eou can reduce temperature to prolong sealing time or raise temperature to reduce sealing time to meet different demands. (ange6 0:.::3I.II4 S (ecommend6 0:.5:31.54 S. I4 -;%%1( !1A*E3333It is used for controlling the cutter. If it happens that the )ag can not )e cut off9 you can set parameter here. %he )est time to cut off is after hori@ontal sealing +aws closed. (ange6 0:.::3I.II4 S (ecommend6 0:.253:.4:4 S 1:4 -;%%1( %I#13333It is used for controlling the cutter. If it happens that the )ag can not )e cut off9 you can set parameter here. %he )est time to cut off is after hori@ontal sealing +aws closed. (ange6 0:.::3I.II4 S (ecommend6 0:.2:4 S

4.2.5 P*(*#1%1( 027243333Press R .1B% U 9it enters ne2t page 0shown as picture $3-324.%here are R -O..1-% >* UR S'O(% -;%%1( UR -;%%1( !1A*E UR -;%%I. %I#1 U 9etc.

Pict$re Q

,ECE2 9

1/ P(O (*# .O. 3333It is used for storing different packaging specifications. !ifferent products re?uire different parameters. *ll programs are preset at =1(O )efore e23factory. *s long as the program no. is set up9 you can switch functions through pressing the program no. directly. (ange6 0131:4 2/ .1% ,1I '% 0g43333It shows the net weight of current program .o.9 so that the user can get to know the current packaging specification. Eou can choose to set the parameter manually or not. >ut the parameter here can not )e seen as actual packaging weight. %he specific packaging weight is su)+ect to the measuring system. Aange? -%49999/ g 3/ &A;S' !1A*E3333It is used for controlling the saturation inside the )ag. ;sually speaking9 keep the distance )etween two hori@ontal sealing +aws at 5mm is the )est. %oo soon or too late may cause underinflated. (ange6 0:.::3I.II4 S (ecommend 0:.:53:.154 S

44 &A;S'I. %I#13333It is used for controlling the saturation inside the )ag. %oo soon or too late may cause underinflated or e/en )lowed out of crashing product. (ange6 0:.::3I.II4 S (ecommend6 0:.1:3:.154 S 54 P(I.%I. !1A*E3333It is used for controlling the printer. %oo soon or too late to print may cause printing o)scurely. (ange6 0:.::3I.II4 S (ecommend6 0:.::3:.154 S "4 P(I%I. %I#13333It is used for controlling the printer. (ange6 0:.::3I.II4 S (ecommend6 0:.153:.2:4 S ,/ S1(<O &(1F;1.-E3333It is used for changing speed of ser/o motor. Eou can set the parameter here to a/oid crashing product. %he smaller you set the slower it runs. 'owe/er the high setting /alue may cause )elt slipping. Aange? -149999/ *S Aecommend? -)%/ 54 <1(%I-*A S1*A A1. %'3333 It is used for controlling the /ertical sealing +aws. ,hen )ag length is longer than preset /ertical seal length9 film pull system will pull film twice in a time. 0,hen you want to pull film twice in a time9 the /ertical seal length should )e set as half of )ag length.4 ,hen )ag length is the same or shorter than preset /ertical seal length9 film pull system will pull film once at a time. enerally speaking9 1:## shorter than /ertical seal +aws of the machine is the )est. (ange6 Q1G5::9 ## G (ecommend6 2::## 9/ &IAAI. %I#1S3333It is used for setting filling times. %he default /alue is once. ,hen weight of product to )e packaged is )eyond the scope of the using measuring system9 you can choose to fill twice or more times at a time to meet packaging demand. If the parameter is set at 19 the machine will fill product and package once. If parameter is set a)o/e 29 the machine will fill product twice and package once. (ange6 013I4 (ecommend6 1

4.2.9 *A*(#3333Press R *A*(# U9it enters ne2t page 0 shown as picture 53- 4.%here are a series of alarms9
such as R 'O(I. <1(%. %1#P1(*%;(1 .O(#*A UR P(I.% (I>>O. SES%1# .O(#*A UR &IA# P;AA SES%1# .O(#*A UR S%O(1 P(O!;-% SES%1# .O(#*A U .

Pict$re Q 8EC 9
*A*(#3333It is the main switch of all alarms9 when it is R O&& U 9 all options )elow are in/alid. ,hen it is R O. U 9all options )elow are /alid. 14 'O(I. <1(%. %1#P1(*%;(1 .O(#*A3333,hen it is R O. U 9 if the temperature of hori@ontal seal and /ertical seal is lower than preset9 please press R &IAAI. >* U or R %1S%I. U 9 it will go to another page and showing R -'1-DI. 'O(I. <1(%. %1#P1(*%;(1 U .Press R (1S1% U to ?uit9 and wait until temperature raise up to preset temperature. ,hen it is R O&& U 9the function is in/alid. 2/ P(I.% (I>>O. SES%1# .O(#*A3333,hen it is R O. U 9when print ri))on is run out9 please press R &IAAI. >* U or R %1S%I. U 9it will go to another page showing that R P(I.% (I>>O. IS (;. O;% U .Press R (1S1% U to ?uit9 and replace with new print ri))on. ,hen it is R O&& U 9the function is in/alid. 3/ !1AI<1( S1(<O SES%1# .O(#*A3333,hen it is R O. U 9if ser/o system is out of order9 please press R &IAAI. >* U or R %1S%I. U 9it will go to another page showing that R -'1-DI. S1(<O SES%1# -O!1 U .Press R (1S1% U to ?uit9 and sol/e the pro)lem9 then the machine will work

normally. ,hen it is R O&& U 9the function is in/alid. 44 &IA# P;AA SES%1# .O(#*A3333,hen it is R O. U 9when the film is run out9 please press R &IAAI. >* U or R %1S%I. U 9it will go to another page showing that R &IA# (OAA (;. O;% U .Press R (1S1% U to ?uit9 and replace with new film roll. ,hen it is R O&& U 9the function is in/alid. )/ S%O(1 P(O!;-% SES%1# .O(#*A3333,hen it is R O. U 9if it detects that the product in the store is not enough9 please press R &IAAI. >* U or R %1S%I. U 9it will go to another page showing that R P(O!;-% (;. O;% U .Press R (1S1% U to ?uit9 and then fill product in store. ,hen it is R O&& U 9the function is in/alid. "4 A*SS !OO( -OAS1! -O#PA1%1AE 3333,hen press R &IAA >* U or R %1S% U 9 if the glass door is not close completely9 it will go to another page showing R -AOS1 %'1 A*SS !OO( PA1*S1 U .Press any key to ?uit9 and close the glass door9 the machine will work normally. $4 1A1-%(I- !OO( -AOS1! -O#PA1%1AE3333,hen press R &IAA >* U or R %1S% U 9 if the electric door is not close completely9 it will go to another page showing R -AOS1 %'1 1A1-%(I- !OO( PA1*S1 U .Press any key to ?uit9 after the glass door is close9 the machine will work normally. 54 1#1( 1.-E S,I%-' (1PA*-1#1.% S%*%13333,hen press R &IAA >* U or R %1S% U 9if emergency switch is locked9 it will go to another page showing R (1S1% 1#1( 1.-E S,I%-' PA1*S1 U .Press any key to ?uit9 and reset emergency switch.

-hapter 5 'eat Printer 5.1 'eater printer ri))on %he machine uses heater printer ri))on9 and the standard ri))onHs inner diameter is 1 inch9 #a2 width is 35mm9 Aength is 1::m. %he width and color is according to your re?uirement #.2. Parameter 14 Speed6 #a2 15:times7min 0-ontrolled )y host4 24 Print area6 Single row ma2 4J35mm2. It can put 15 characters on printer. 34 Print area6 !ou)le row ma2 1:J35mm2. It can put 3: characters on printer 44 .um)er9 1nglish9 -hinese can )e accepted. 54 (i))on ma2 width6 35mm "4 Power supply6 Single phase 22:<9 5: '@. $4 !imension6 225mmJ1"5mmJ152mm 8/ :eigh? 3.)2g 5.3 Structure Printer structure is shown as picture 1. Printer head will mo/e up and down at preset speed when it is working. .otice6 !o not touch the printer head in case of scalding.

Picture Q 1 9 5.4 Installation 1 9 Install ri))on &irst9 loosen the nut on ri))on a2is Q !o not ha/e to take off the nut 9 9 and take off ple2iglass. Secondly9 input the heater ri))on9 and put )ack the )affle 0the )affle should close to the ri))on side4. *nd finally9 fi2 ri))on according to instructed direction. Aoosen nut on a2is9 and take off the mo/a)le )affle9 then input the empty tu)e9 on which stick a )it ri))on according to the instructed direction. *nd then put )ack the mo/a)le )affle9 and finally tighten the nut.

*ttention6 %he ink 0rough4 side of the ri))on should toward the material which is to )e printed.

Picture Q 2 9

24 *d+ust ri))on width *d+ust the location of e2ternal circlip plier9 and let internal circlip plier stay. *S shown in Picture 034. #ake sure the alignment )etween internal plier and fi2ed )affle 0lay the ple2iglass4. *d+ust the e2ternal plier to keep the distance )etween the )oth )affles at 1mm wider than ri))on width.

Picture Q 3 9

34 -ode num)er replacement Push inward the handle on printer lightly Q 1.) N 2mm 9 and rotate I:Kat the same time9 and then take off printer head. Shown as Picture 044. Aay the code num)er flatly on the work)ench. Aoosen the nut on the printer head9 now you can replace or uninstall num)er code. ;sing alcohol to clean the dust and using copper )rush to clean the ink. #ake sure those num)er codes are keep alignment and clean9 do not knock them with metal. %hen tighten the nut9 install the printer head as the in/erse installation9 push the handle inward lightly 01.5L2mm4.

Picture Q 4 9

4 9 (i))on step /alue ad+ustment. "s shown in pict$re -)/5 with the lowing of the printer head5 the step gear will t$rn 6ac2 to its position $nder the action of step spring. *d+ust ri))on step /al/e through the )utterfly3shaped nut which is at the )ack of the host. #o/e it up and down to change the /i)ration of the step gear. For the p$rpose of sa!ing ri66on5 it is ad!ised to 2eep the distance 6etween the two code n$m6ers at 1mm. Finally5 tighten the 6$tterfly4shaped n$t after ad#$stment.

Picture Q 5 9

-hapter " -ommon &aults and %reatments

&ault circuit3)reaker tripping

(eason 1. Insulated ca)le is damaged and contacts with frame of machine. 2. 'ori@ontal and /ertical seal heating system uses the 22:< power. 1. .o output from 24< !- power transformer. 2. &use of touch screen is )urn out. 1. -ircuit3)reaker tripped. 2. Sealing heater is damaged. 3. Solid state relay is damaged. 4. -a)le or thermocouple is in open circuit. 5.%hermostat is damaged %he circuit is in mid3open circuit from solid state relay to sealing heater9 ,hen working9 the ca)le of /ertical sealing and hori@ontal sealing heater is )ent down9 the ca)le will )e damaged after a long time in such a situation. >ut when machine is off9 the ca)le is connecta)le. ,hen it is working9 the ca)le is disconnecting. 1. %emperature of sealing +aws it too low. 2. %ime of sealing is too short. 3. %here are some other things in sealing +aws. 4. %he two sealing +aws match not well. 5. *ir pressure is too low. ". &ilm ?uality is not good. 1. Pulling )elt does not run enough. 2. %he setting )ag length is shorter than the distance )etween the two color codes on the film. 3. Sensiti/ity of photocell eye is not set correctly. 4. %here is stain or pattern in the color code. 5. %he laminated )oard under photocell eye is damaged so that it can not detect the color code correctly. ". 1ye mark and ray shifts during the operation of eye mark. 1. -utter is damaged. 2. %he two sealing +aws are not matched well. 3. -utter delay and cutting time donHt match well 1. -apacitor for starting gear motor is damaged. 2. Solid state relay or intermediate relay

%reatment 1. -heck the ca)le and replace the warn one. 2. (eplace with new sealing heater9 and check other electric components.

.o display in touch screen. <ertical or hori@ontal sealing heater without heating.

1. -heck the fuse or replace power transformer of machine. 2. (eplace the fuse of touch screen or touch screen itself. 1. -heck the circuits to e2clude short3circuit9 turn on the switch. 2. (eplace sealing heater. 3. (eplace solid state relay. 4. (eplace ca)le or thermocouple. 5. (eplace thermostat.

,hen working9 the %emperature is unsta)le. ,hen off9 it is normal.

(eplace ca)le that connecting sealing with heater solid state relay.

Sealing effect is not good9 or e/en e2ist air leakage.

!e/iation of )ag length is too high.

1. Increase temperature of /ertical or hori@ontal sealing +aws. 2. 12tend sealing time. 3. -lean sealing +aws )y copper )rush. 4. *d+ust two sealing +aws to make them connect with each other tightly. 5. Increase air pressure. *)o/e "D pressure is )etter. ". (eplace film. 1. Switch off tracking function of photocell eye. #ake 5 empty )ags continuously to check )ag length 0Aonger than 1:##4. -lean the pulling )elt until it is normal. 2. If distance )etween two color codes is B9 set the )ag length parameter as BC5:mm. 3. (eference to photocell eye ad+ustment manual. 4. (eplace the film. 5. *d+ust the laminated )oard to keep the distance as it can +ust pass a piece of film. ". *d+ust the location of photocell eye and color code. 1. Sharpen the cutter or replace with a new one. 2. *d+ust symmetry of the sealing +awsM let the cutter fit the groo/e properly. 3. (eset the parameter of cutter delay and cutting time. 1. (eplace capacitor of same model. 2. (eplace solid state relay or intermediate relay.

%he film can not )e cut off.

ear motor doesnHt run or it keeps

running when it is on. Pulling )elt and )ucket con/eyor doesnHt work.

of controlling gear motor is damaged. 3. ear motor is damaged. 1. Ser/o motor or ser/o dri/er sends alarm sign. 2. %ransducer alarming or o/erload thermal error.

3. (eplace gear motor.

1. Switch off host9 and restart one minute later. -heck the alarm signal code display on ser/o dri/er9 or inform us. 2. Switch off host9 and restart one minute later. -heck the alarm signal code on transducer9 or inform us. 1. (eset emergency switch. 2. (eset parameters. 3. (eplace PA-. 1. (ise the temperature. 2. *d+ust the distance )etween printer and laminated )oard9 making it touch the film e2actly. 3. Aower the temperature9 or decrease the cylinder pressure. 4. (eplace ri))on. 1. (eset feeding time. 2. Aessen packaging speed. 3. (eset )ag length. 4. (eset parameter of packaging machine and weigher.

%he machine doesnHt work when it is on. Print illegi)ly or air3leakage at printing place.

1. %he emergency switch is off. 2. Parameters are not set correctly. 3. PA- error. 1. Setting temperature is inappropriate so that the ri))on can not )e printed. 2. %he distance )etween printer and laminated )oard is o/er3large. 3. %emperature or air pressure of printer is too high. 4. (i))on pro)lem. 1. %ime of feeding is inappropriate. 2. Packaging speed is too fast9 and product is too light. 3. Preset )ag length is too short. 4. Packaging machine parameter and weigher parameter donHt match correctly.

-rash product

-hapter $ #aintenance

@"1 S$are $arts re$ a!ement 17 If $u ing )e t is s i$$ing or damaged% $ ease re$ a!e with the new one" First y remove the e/terna !overing% oosen the M18 s!rew and rotate M> nut% et the a/is of drove whee move down% take off the $u ing )e t% and re$ a!e with the new one% fina y fasten the s!rew" *ttentionA Don`t ad&ust the $u ing )e t too tight or too oose" 87 CutterA Doosen 8$!s M< nuts% and take off o d !utter" *ttention not to )e s!a ded when the verti!a &aws are heating" *nd re$ a!e with the new one" Make sure to kee$ a ignment of the two !utters" :7 When ri))on is run out% remove the o d ri))on from $rinter% and re$ a!e with new one" IReferen!e to 'rinter Manua 7

@"8 Maintenan!e 17 Mee$ the ma!hine running without oad for :=< mins )efore o$erates" 87 Che!k the surfa!e oi of diad to make sure it is a)ove 1C: )efore o$erates" If it is under 1C:% add 8Ba $ure engine oi unti it is a)ove 1C:" b b :7 (efore ma!hine starts to work% add 8Ba $ure oi to the moving $arts of it" bb ;7 #ake off the fi m after work in !ase of )ending down the a/is" <7 Mee$ eye mark ! ean and make sure those e e!tri! !om$onents are in dry environment" bb >7 C ean the sea ing &aws when it is dirty" *ttentionA (e sure the ma!hine is off" bb @7 (e sure a s!rews and nuts are tight" If there is a)norma voi!e when ma!hine working% swit!h off the ma!hine and !he!k it" bb E7 When the ma!hine is not o$erate for a ong time% $ ease o$erate it B"<=1 hour without $rodu!t every <=> days to avoid error when you o$erate ne/t time"

-hapter 5 *ccessory Aist 17 #anual )ook 1pc 87 %ool )o2 1pc :7 %3type cutter 1pc ;7 %hermocouple #5J:.5m 1pc <7 'ori@ontal heater P $.IJ155 11:<335:, 2pcs >7 <ertical heater P I.IJ225 11:<325:, 2pcs @7 -opper )rush 1pc E7 Oi pot 1pc H7 Standard inner he/agon s$anner 1$! 1B7 E=1B o$en s$anner 1$! 117 18=1; o$en s$anner 1$! 187 M1> #achine feet 4pcs 1:7 Printer character 1)o2 0only when machine is e?uipped with printer4