GTSTRUDL Users Group Annual Meeting 2006

Design and Analysis of Pipe Support Steel Framing System Using GTSTRUDL and Pre/Post Processor Computer Program

June 22, 2006 Tae-Kyou Lee

Contents
. Introduction to Pipe Support . Pipe Support Design . Concrete Anchorage Design . PSDAP

. Proposals and Questions

GTSTRUDL Users Group Annual Meeting 2006

. Introduction to Pipe Support

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<Yonggwang NPP>
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<Wolsong NPP>
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. Introduction to Pipe Support - 1 Definition of Pipe Support

What is Pipe Support?

A structural system that transmits supporting loads on piping systems safely to the supporting building.

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. Introduction to Pipe Support - 2 Types of Pipe Supports

- Plate and Shell Type Support

- Linear Type Support

- Component Standard

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. Introduction to Pipe Support - 3

Codes for Pipe Support Design

Steel Framing Pipe Support
- ASME Section III Division 1 Subsection NF Support - Korea Electric Power Industry Code(KEPIC) MNF

Embeded Plate & Concrete Expansion Anchors.

- ACI 349 Appendix B Anchorage to Concrete - ACI 318 Appendix D Anchorage to Concrete

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. Introduction to Pipe Support - 4 Codes for Pipe Support Design (Continue)

ASME NF : Supports

ACI 349-01 Anchorage

Typical Examples of Jurisdictional Boundaries Between Piping Supports & Building Structure
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. Pipe Support Design

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. Pipe Support Design - 1 Pipe Support Design Process in Korea NPP

Pipe Support Sketch & Modeling

- Check feasibility - Pipe Support 3D CAD Modeling using Support Modeler - Select Embedment Plate

Walkdown

Pipe Support Analysis & Design

- Pipe Support Design : ASME III NF, AISCASD
- Anchor Design : ACI 349, ACI 318 - Weld & Local stress check : AWS D 1.1 ASME NF

Pipe Support Drawing

- 2D Microstation : Support Configuration
- 3D CAD Model : Bill of Material, Load & Displacement, Information in title block, etc.

- Verify constructivity of piping & supports - Piping Subsystem freeze

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. Pipe Support Design - 2 Loads and Load Combinations Load Condition

- Construction - Test - Normal - Severe Environmental Condition

- Abnormal
- Extreme Environmental Condition - Severe Environmental / Abnormal - Extreme Environmental / Abnormal
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. Pipe Support Design - 3 Loads and Load Combinations (Continue) Seismic Loads

2% damping

4% damping

<FRS for each damping value >

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. Pipe Support Design - 4 Loads and Load Combinations (Continue) Frictional Forces (Due to Thermal Movement)
-

Service Level A Load Thermal movements greater than 1/16

F = x (Dead load + Thermal load)

Dead + Thermal

Friction Force

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. Pipe Support Design - 5 Allowable Stresses

Normal Stress

Distinct from ASD

fa fb fc f w 1.0 Fa Fb Fc Fw
f a , f b , f c , f w : Actual Normal Stress
Fa , Fb , Fc , Fw : Allowable normal Stress

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. Pipe Support Design - 6 Allowable Stresses

Shear Stress fv 1 .0 Fv Fv : Allowable Shear Stress

V Tt T fv A J hA f
f v : Actual Shear Stress

Distinct from ASD

A : Shear Area

V : Shear Force

: Thickness

T : Torsion Force
J : Torsional Constant

h d tf

Af b f t f
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. Pipe Support Design - 7 Maximum Stresses

Maximum Stress

Shear stress : 0.95 Fy/

Tensile stress, Bending stress : 0.95Fy

Compression Stress : 2/3 Fcr (Fcr : critical buckling stress)

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. Pipe Support Design - 8 Allowable Deflection

- Safety-related : 1/16 inch - Non-safety-related : 1/8 inch - The deflection and rotation of the building structure

shall not be considered.

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. Pipe Support Design - 9 Local Stress Check (KOPEC Standard)

f L FL C1 fbx f a Fr2 3(C2 f v )2 0.75(C1 fbx f a )2 2

f L Actual Local Stress

FL Allowable Local Stress C1 Modification factor for bending Stress

Local Stress Check !

C2 Modification factor for Shear Stress

f a Actual Axial Stress f v Actual Shear Stress

Fr Allowable Stress

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. Concrete Anchorage Design

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. Anchorage Design - 1 Types of Anchor

hef

Cast-In-Place Anchor

Post-Installed Anchor

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. Anchorage Design - 2 Types of Anchor

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. Anchorage Design - 3

Failure Mode of Anchor System

Tension Failure of Anchor System
- Anchor Steel Tension Failure - Concrete Breakout - Concrete Pullout - Concrete Side Face Blowout

Shear Failure of Anchor System

- Anchor Steel Shear Failure - Concrete Pryout - Concrete Breakout

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. Anchorage Design - 4 Tension Shear Interaction

1 ) Vu 0.2 Vn ,

Nn Nu is OK 2 ) Nu 0 . 2 N n , Vn Vu is OK 3 ) Vu 0.2 Vn and Nu 0.2 Nn

Nu V u 1 .2 N n Vn
Nu
Elliptical Interactio n N V ( u ) 3 ( u ) 3 1 .0 Nn Vn
5 5

Nn
Trilinear Interactio n Nu V u 1.2 Nn Vn

0.2 Nn 0.2 Vn
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Vn

Vu

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. PSDAP

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. PSDAP - 1 Features of PSDAP

- Design & Analysis Pipe Support According to ASME NF and ACI349 - User Friendly Program Using GUI and New Concept of Beta Angle - Automatic Execution of GTSTRUDL - Local Stress Check - Evaluation of Concrete Anchorage System

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. PSDAP - 2 Concept of Pipe Support Design in PSDAP

Input File

Local Stresses Calculation & Pipe Support Steel Framing Design

Integration of Pipe Support Steel Framing & Anchor system Design Results

PSDAP Generating GTSTRUDL Input File Calculating Member Forces, Joint Reactions, Weld Sizes, Deflection and Auxiliary Member Interaction Ratios

Anchor Design Non-linear Static Analysis of Anchor System Check Anchor Interaction Ratio Check Plate Interaction Ratio.

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. PSDAP - 3 Concept of Anchorage Design in PSDAP

Input File

Non Linear Static Analysis Using GTSTRUDL

Evaluation of Anchor System

Pre-Processor
Generating GTSTRUDL Input File Generating Non-linear Spring and Distributing Applied Loads to Plate Joint with Constraints Executing GTSTRUDL

Post-Processor
Calculating eccentricities of anchor load Evaluation of Anchor System using Anchor Result of GTSTRUDL

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. PSDAP - 4

Inputs of PSDAP
Data & Configuration Files
- KOPEC.DS

Korean Standard rolled shape database file - PSDAP.CFG Indicate running path of GTSTRUDL, ULTRA-EDITOR, MS-WORD executing file. Load Factor and Load Combinations. - EMBTYPE.TXT File of embedded plate & anchor properties -.PST Basic file for pipe support design -.INP Input file for anchor design - kvalue.txt Database file of k1 & k values of member

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. PSDAP - 5

Inputs of PSDAP

< Drawing > < PSDAP input file >

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. PSDAP - 6 Inputs of PSDAP (Continue)

PIPE SUPPORT NO JOINT COORDINATES MEMBER INCIDENCES WELD LOADING RO / LOADING RA LOAD COMBINATION ANCHOR INFORMATION

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. PSDAP - 6 Inputs of PSDAP (Continue)

PIPE SUPPORT NO
Drawing Number

JOINT COORDINATES
- X, Y, Z coordination, type and attached plan of Embedded Plate , target member - If target member indication was omitted, PSDAP asks to input target member. - If a member is welded to building steel structure, user shall indicate the conne ction type as one of the following 4 examples.

<IPW1>

<IPF1>

<IPW2>

<IPF2>

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. PSDAP - 7 Inputs of PSDAP (Continue) Member Incidences

Member number, start & end joint of member, beta angle, member profile name.

Weld
- W shapes : Default Config. No. = 112 - Structural Tubing : Default Config. No. = 154 - User can change the weld configuration with indicating joint No., incident member No. , weld configuration No. as follows. ex> Weld 8 7 114

Config. No. :

112

154

114

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. PSDAP - 8

Inputs of PSDAP (Continue)

LOADING RO / LOADING RA
- Loading joint, forces, moments (Global coordination) -RO : Reactions of pipe, cable tray, duct supports and ties -RA : Accident reactions of Pipe, Cable tray and duct supports and ties.

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. PSDAP - 9 Inputs of PSDAP (Continue) Load Combination

- Indicate Service Level that user wants to analysis. - More than 2 Service Level can be inputted at once ex) LOAD COMBINATION B,D - PSDAP applies default load combination as follows. ANC_A = 1.4(DEAD) + 1.4(RO) ANC_B = 1.4(DEAD) + 1.4(RO) + 1.9(OBE) ANC_D = DEAD + RA + SSE STL_A = DEAD + RO STL_B = DEAD + RO + OBE STL_D = DEAD + RA + SSE

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. PSDAP - 10

Inputs of PSDAP (Continue)

Anchor Information
- Information of Embedded Plate installation. - Joint : Joint No. where embedded plate is installed

- Angle : Curved angle of anchor

- FC : Compressive Strength of Concrete(Ksi) - EDPX : Distance from the center of an anchor to the concrete edge in +X direction - EDMX : Distance from the center of an anchor to the concrete edge in -X direction - EDPY : Distance from the center of an anchor to the concrete edge in +Y direction - EDMY : Distance from the center of an anchor to the concrete edge in -Y direction - D : Depth of concrete - DX : Eccentricity of embedded plate in +X direction

- DY : Eccentricity of embedded plate in +Y direction

- COND : Whether concrete is cracked or not

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. PSDAP - 11

Inputs of PSDAP (Continue)

+Y Plan

Inclined member attached to the embedded plate should be shown as follows.

ex) joint X Y Z 8 20 15 0

+X Plan

Emb. type Attached plan D1 plan :+X

+Z Plan

< Definition of Embedded Plate Attached Plan>

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. PSDAP - 12

Beta Angle of GTSTRUDL

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. PSDAP - 13 Beta Angle of GTSTRUDL (Continue)

<Beta Angle = 0>

<Beta Angle = 90>

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. PSDAP - 14

Beta Angle of PSDAP 1 Dimension

<Beta Angle = 0>

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. PSDAP - 15 Beta Angle of PSDAP (Continue)

2 Dimension

<Beta Angle = 0>

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. PSDAP - 16 Beta Angle of PSDAP (Continue)

3 Dimension
Reference Axis = Direction of Bracing (Y at following support)

<Beta Angle = 0>

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. PSDAP - 17 Output Files of PSDAP

- _STL.GTI GTSTRUDL Input file for analysis of pipe support auxiliary steel frame. - _ANC.GTI GTSTRUDL Input file for analysis of anchor system. - .SSC 2D(.SSC) and 3D(_3.SSC) graphic file of pipe support. - .CCD Result file of anchor system analysis. - .PSD Result file of anchor system and pipe support auxiliary steel frame.

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. PSDAP - 18 Outputs of PSDAP

- G-Value and Load Combinations - Input file - Max deflection in X, Y, Z direction - Member interaction ratios - Local stress & weld result - Result of anchor and plate analysis - Result of anchor and plate analysis - GTSTRUDL Output

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. PSDAP - 19

Execution of PSDAP

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. PSDAP - 20 Execution of PSDAP (Continue)

Users can check result more detail by selecting files

Users can check the shape of pipe support in 2D and/or 3D

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 . Proposals and Questions

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 . Proposals and Questions - 1 Warping Boundary Condition

Pin-Fix VS Fix Pin

- Whats different ? - Should I decide which end of a member is fixed?

Pin

Fix

Fix

Pin

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 . Proposals and Questions - 2 Proposal

There are only 2 configurations of member to

member connection at GTSTRUDL.

User inputs the thickness of flange or web of a target member as the thickness of base plate.

GTSTRUDL does not calculate local stress.

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 . Proposals and Questions - 3 Does GTSTRUDL Consider Base Plate shear Stress?

AWS D1.1
- Stresses of shear on effective area of weld < 0.3 x Tensile Strength - Stress at base metal net section shear area < 0.4 x Yield strength.

GTSTRUDL
Does GTSTRUDL always use 0.3 x Tensile Strength as allowable stress in connection section ? Does GTSTRUDL Consider every section from I ~V ?

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Thank you
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