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This method statement describes the methodology and procedure for flushing of chilled water system and to ensure that all concerned persons are familiar with the sequence of activities, utilization of resources, and execution of the works in compliance with applicable Safety and Quality Procedures, and Project Documents and Specification. Scope of Works This method statement is intended to outline the activities and the methods used in cleaning and flushing of chilled water system and its chemical treatment. All activities will be carried out in accordance with the contract details and in full compliance to the project specifications. All work within the rights-of-way of the standards and specifications will be done in compliance with requirements issued by authorities. Required Tools/Equipment
Check and ensure the system is hydro-statically pressure tested and verify test certificate. Check the provision of air vents at location as per approved drawings. Check and ensure sufficient quantities of chemicals are available as per requirement. Place warning signs and warning tape as required. Arrangements for draining the flushed water to be made before starting the flushing process. Drain should be connected to main drainage line or as directed by authorities.
Desired water quality should be achieved before adding the chemical. Refill the system with clean water and add cleaning chemical in required quantities as per Specialist suppliers instructions i.e. 1Kg per cubic meter of system volume. Once the cleaning process is started, samples of solution shall be collected from various parts of the system to ensure the chemical solution has reached all parts of the system. Run the pump and circulate the water (with chemicals added) for a minimum period of 24 hours as per specialist suppliers recommendations. Samples to be taken and tested in 3rd party laboratory. The water quality must be achieved as per the requirements agreed in the contract or as applicable Specialist contractor shall collect samples and conduct tests until satisfactory results are obtained as required which is a condition when no increase in iron level is observed and a level of iron less than 1ppm is achieved and the water is clear, colourless and odourless. After the cleaning process is completed as described above the cleaning solution shall be flushed out. Addition of Corrosion & Scale Inhibitors The entire system is re-filled with fresh and clean water and treated with corrosion and scale inhibiting treatment chemical at the rate of 3Kg per cubic meter of the system volume or as applicable depending upon the chemical concentration. After 24 hours of circulation samples are taken to ensure the concentration levels i.e. 800-100 ppm as NaNo2
Biological Control Biological control chemical shall be dosed at the agreed rate per cubic meter using the manual dosing pot. This is a shock dosing which shall be done after every three months. Inspection The inspection request shall be raised for consultant to witness the flushing and cleaning process at different stages and results shall be noted on checklists.