Bulletin 300 NEMA AC Contactors and Components

Selection Guide

Bulletin 300

NEMA AC Contactors

Selection Guide

Table of Contents
Description NEMA AC Contactors Bulletin 300 Feed-Through Wiring For Motor Loads . . . . . . . . . . . . . Bulletin 193-EE E1 Plus Solid-State Overload Relay . . . . . . . . . . Bulletin 193-EC E3/E3 Plus Solid-State Overload Relays . . . . . . . Accessories NEMA Size 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NEMA Size 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approximate Dimensions Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Load Currents of AC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 29 31 34 17 22 23 7 11 14 15 3 5 6 Page

Bulletin 300

NEMA AC Contactors
Feed-Through Wiring for Motor Loads

Bulletin 300 Line

NEMA Sizes 05 Guarded Terminals Complete Range of Accessories Side Mounting Auxiliary Contacts Surge Suppressors Mechanical/Electrical Interlocks Solid-State Overload Relays Compact Size Electronic and Conventional Coils

Description
Bulletin 300 Modular Line of NEMA Contactors, when combined with Bulletin 193 solid-state overload relays, auxiliary contacts, interlocks, suppressors and DIN mounting rail provides the most compact and flexible starter component system available.

Your order must include: Certifications:

UL/cUL Listed (File # E41850) CE Marked (per EN60947) Cat. No. of the Contactor selected with coil voltage code. If required, Cat. No. of any accessories.

Bulletin 300

NEMA AC Contactors
Product Selection Feed-Through Wiring for Motor Loads
Maximum Horsepower Rating Full Load Current Must Not Exceed Continuous Ampere Rating Continuous Ampere Rating (A) 18 27 45 90 135 270 Motor Voltage 200V 3 7-1/2 10 25 40 75 230V 3 7-1/2 15 30 50 100 380415V 5 10 25 50 75 150 460575V 5 10 25 50 100 200 Open Type without Enclosure Cat. No. 300-AO930 300-BO930 300-CO930 300-DO930 300-EO930 300-FO930

NEMA Size 0 1 2 3 4 5

Voltage Suffix Code and Terminal Position (NEMA Sizes 02)

The Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 300-AO930 becomes Cat. No. 300-AOD930. V Hz
50Hz 60Hz 50/60 12 R Q 24 K J KJ 32 V 36 W V 42 X 48 Y X KY 100 KP KP 100 110 KP 200 220 L KG

110 D KD

120 P D

127 S

200 KG KG

208 H

208240 L

V Hz
50Hz 60Hz 50/60 220230 F 230 KF

230 240 VA

240 T A KA

277 T

347 I

380 E

380 400 N

400 KN

400 415 G

440 B N KB

480 B

500 M

550 C

600 C

Coil Terminal Position

All contactors are delivered with the coil terminals located on the line side.
Cat. No. 300-AO930 Line Side

Voltage Suffix Codes for AC Control (NEMA Sizes 35)

Conventional Coil NEMA Size 34 V 50 Hz 60 Hz 24 K J 48 Y X 100 110 D 120 D 200 208 H 220 230 A 230 240 T A 277 T

380 400 415 N B

440 G N

480 B

500 M

550 C

600 C

Electronic Coil with EI Interface NEMA Size 3 and 4 NEMA Size 5

V 50/60 Hz 50/60 Hz

24 EJ

42 64 EY EY

100 EP EP

110130 ED ED

200 EG EG

208277 380415 440480 EA EA EN EN EN EN

500 EN EN

600

Signal Voltage of the Bulletin 300 Line electronic interface: Nominal Ue : 24V DC/Ie : 15 mA Pick-up Voltage: 13.0V DC30.2V DC Drop-out Voltage: -3.0V DC+5.0V DC

Voltage Suffix Codes for DC Control

Conventional Coil NEMA Sizes 3 and 4 Electronic Coil with EI Interface NEMA Sizes 35 V DC 24 ZJ 48 ZY 110 ZD 125 ZS 220 ZA

V DC

24 EZJ

4872 EZY

110130 EZD

200255 EZA

For conventional DC coils, the pickup winding must be interconnected with the N.C. late-breaking auxiliary contact(s). Signal voltage of the 300 Lineelectronic interfeace: Nominal Ue : 24V DC/Ie : 15 mA Pickup voltage: 13.0V DC30.2V DC, Dropout Voltage: -3.0V DC+5.0V DC.

Bulletin 300

NEMA AC Contactors
Product Selection, Continued

Bulletin 193-EE Three-Phase Devices

Selectable Trip Class (110, 15, 20, 30) Selectable Manual/Auto-Manual Reset Screw-Type Control Terminals
Mounts to NEMA Contractor Size 0, 1 Adjustment Range (A) 1.05.0 3.216 5.427 5.427 945 30150 40200 40200 60300 Cat. No. 193-EECD 193-EEDD 193-EEED 193-EEEE 193-EEFE 193-EEHF 193-EEJF 193-EEJG 193-EEKG

2 34 5

Bulletin 300

NEMA AC Contactors
Product Selection, Continued

E3 Overload Relay

0.45000 A Current Range Adjustable Trip Class 530 Integrated I/O

NEMA Size Adj Range 15 A 315 A 52 A 945 A 945 A 1890 A 28140 A 28140 A 42210 A 42210 A 60302 A E3 Cat. No. 193-EC1AD 193-EC1BD 193-EC1CD 193-EC1DD 193-EC1DE 193-EC1EE 193-EC1FF 193-EC1FF 193-EC1GF 193-EC1GG 193-EC1HG E3 Plus Cat. No. 193-EC2AD 193-EC2BD 193-EC2CD 193-EC2DD 193-EC2DE 193-EC2EE 193-EC2FF 193-EC2FF 193-EC2GF 193-EC2GG 193-EC2HG

0/1

2 3 4 5 Does not include terminal lugs.

E3 and E3 Plus Solid-State Overload Relays

Panel Mount Devices for use with External Current Transformers
Description Adjustment Range [A] Cat. No. 193-EC1ZZ

2 INPUTS 1 OUTPUT 4 INPUTS 2 OUTPUTS GROUND FAULT SENSOR INPUT PTC THERMISTOR INPUT DEVICELOGIX (SERIES B)

95000

95000

193-EC2ZZ

Current transformers supplied by customer. Refer to Specification, page 23 for proper current transformer selection. Order panel adapter, Cat. No. 193-ECPM2, separately. CT Ratio to FLA setting range correlation. CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A)

50:5 100:5 150:5 200:5

945 1890 28140 42210

300:5 500:5 600:5 800:5

60302 84420 125630 172860

1200:5 2500:5 5000:5

2401215 4502250 10005000

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Accessories Field-Installed
NEMA Size 02 Accessories
For Use With NEMA Sizes

Description

Type 2 N.C.

Cat. No. 100-FA02 100-FA11 100-FB11 100-FA20 100-FBL11 100-FA04 100-FA13 100-FA22 100-FB22 100-FA31 100-FA40 100-FAL22 100-SA10 100-SA01 100-SA11 100-SA20 100-SA02

Auxiliary Contact Blocks for Front Mounting 2- and 4-pole Quick and easy mounting without tools Electronic-compatible contacts down to 17V, 5 mA Mutual positive guidance to the main contactor poles (except for L types) Models with equal function with several terminal numbering choices L = Late break/Early make

1 N.O. 1 N.C. 2 N.O. 1 N.O. 1 N.C. (Late Break) 4 N.C. 02 1 N.O. 3 N.C. 2 N.O. 2 N.C. 3 N.O. 1 N.C. 4 N.O. 1 N.O. + 1 N.O. (Late Break) 1 N.C. + 1 N.C. (Late Break) 1 N.O.

Auxiliary Contact Blocks for Side Mounting without Sequence Terminal Designations 1- and 2-pole Two-way numbering for right or left mounting on the contactor Quick and easy mounting without tools Electronic-compatible contacts down to 17V, 5 mA Mutual positive guidance to the main contactor poles (except for L types) L = Late break/Early make

1 N.C. 1 N.O. 1 N.C. 2 N.O. 02 2 N.C.

1 N.O. 1 N.C. (Late Break)

100-SAL11

1 N.O. Auxiliary Contact Blocks for Side Mounting with Sequence Terminal Designations 1- and 2-pole Two-way numbering for right or left mounting on the contactor Quick and easy mounting without tools Electronic compatible contacts down to 17V, 5 mA Mutual positive guidance to the main contactor poles (except for L types) L = Late break/Early make

100-SB10

1 N.C.

100-SB01

1 N.O. 1 N.C. 02 2 N.O.

100-SB11

100-SB20

2 N.C.

100-SB02

1 N.O. 1 N.C. (Late Break)

100-SBL11

Must be ordered in multiples of 5. Up to 8 auxiliary contacts may be mounted (max. 4 N.C. contacts on the front of the contactor and max. 2 N.O. contacts on each side).

Bulletin 300 Line

Accessories Field-Installed
NEMA Size 02 Accessories, Continued

Description ON-Delay 0.330 s 1.8180 s

For Use With NEMA Sizes

Cat. No.

Pneumatic Timing Modules Pneumatic timing element contacts switch after the delay time. The contacts on the main contactor continue to operate without delay. Continuous adjustment range

100-FPTA30 100-FPTA180 02

OFF-Delay 0.330 s 1.8180 s ON-Delay 0.13 s 130 s 10180 s 02 110240V, 50/60 Hz 110250V DC OFF-Delay 0.33 s 130 s 10180 s 110240V 50/60 Hz

100-FPTB30 100-FPTB180

Electronic Timing Modules Delay of the contactor solenoid. 100-ETA ON-Delay The contactor is energized at the end of the delay time.

100-ETA3 100-ETA30 100-ETA180

100-ETB OFF-Delay After interruption of the control signal, the contactor is de-energized at the end of the delay time.

02

100-ETB3 100-ETB30 100-ETB180

100-ETY Contactor K 3 (Y) is de-energized (off) and K 2 (D) is energized (on) after the end of the set Y end time. (Switching delay at 90 ms). Continuous adjustment range High repeat accuracy

Transition Time Y Contactor

130 s 110240V 50/60 Hz Mechanical only Without auxiliary contacts Mechanical/ electrical With 2 N.C. auxiliary contacts

02

100-ETY30

Mechanical Interlocks For interlocking of two contactors. Common interlock for sizes 0...2 Interlocking of different sizes possible Mechanical and electrical interlocking possible in one module by means of integrated auxiliary contacts 9 mm dovetail connector included

02

100-MCA00

02

100-MCA02

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Accessories Field-Installed
NEMA Size 02 Accessories, Continued
For Use With NEMA Sizes

Description Mechanical Latch Following contactor latching, the contactor coil is immediately de-energized (off) by the N.C. auxiliary contact (65-66). Electrical or manual release 1 N.O. + 1 N.C. auxiliary contacts Suitable for contactor sizes 0...2 DC Interface (electronic) Interface between the DC control signal (PLC) and the AC operating mechanism of the contactor. Control voltage 1830V DC (24V DC nominal) For coil voltages of 110 240V AC Suitable for contactor sizes 02 Requires no additional surge suppression for the coils Power consumption 0.1 W at 18V DC 0.25 W at 24V DC 0.5 W at 30V DC

Type

Cat. No.

02

100-FL11

02

100-JE

Surge Suppressors For limitation of coil switching transients. Plug-in, coil mounted Suitable for contactor sizes 0...2 RC and Varistor Versions

02

2448V 50/60 Hz RC 110280V 50/60 Hz RC 380480V 50/60 Hz RC 1255V AC 1277V DC Varistor 56136V AC 78180V DC Varistor 137277V AC 181350V DC Varistor 278575V AC Varistor

100-FSC48

100-FSC280

100-FSC480

100-FSV55

100-FSV136

100-FSV277 100-FSV575

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 100-FL11 becomes Cat. No. 100-FL11D. Voltage
50 Hz 60 Hz

24 K J

48 Y

100 KP

110 D

120 D

230-240 VA

240 T A

277 T

380-400 N

400-415 G

440 B N

480 B

For special voltages, contact your local Allen-Bradley distributor.

Bulletin 300 Line

Accessories Field-Installed
NEMA Size 02 Accessories, Continued Assembly Components
Description Dovetail Connectors For use in contactor and starter assemblies 10 each
Cat. No. 100-S0

For Use With NEMA Sizes

Pkg. Qty.

Cat. No.

Single Connector Dual Connector

0 mm Spacing 9 mm Spacing

02

10 10

100-S0 100-S9

Cat. No. 100-SCCA

Protective Covers Provides protection against unintended manual operation For contactors and front mounted auxiliary contacts, pneumatic timers and latches

02

100-SCCA

100-FA, FB, FC, FP, FL

10

100-SCFA

Cat. No. 100-SCFA

0, 1 Reversing Power Wiring Kits For Reversing Connection with a solid-state or thermal overload relay
Cat. No. 105-PW37

105-PW37 1

105-PW85

DIN Rail (1 Meter)

02

35 x 7.5 mm

199-DR1

Includes mounting plate and hardware for assembly of reversing contactors.

10

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Accessories Field-Installed
NEMA Size 35 Accessories Auxiliary Contacts
Description N.O. N.C. Connection Diagram For Use With NEMA Sizes 35 Left or right inside mounting Cat. No.

100-DS1-11

35 Left or right outside mounting

100-DS2-11

Side-mounted With IEC sequence terminal designations

1L

35 Left or right inside mounting

100-DS1-L11

35 Left or right inside mounting

100-DS1-20

35 Left or right outside mounting 35 Left or right outside mounting

100-DS2-20

Electronically compatible auxiliary contacts Ideal for use when switching low-power control circuits Contact ratings:

100-DS2-B11

AC-12, 250V, 0.1 A AC-15, DC-133...125V, 1...100 mA

Marking Systems
Description Label Sheet 10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm Marking Tag Sheet 10 sheets with 160 perforated paper labels each, 6 x 17 mm To be used with a transparent cover Transparent Cover 100 each To be used with marking tag sheets Marking Tag Adapters 100 each To be used with marking tag: System V4/V5 System 1492 W Must be ordered in multiples of package quantities. Pkg. Qty. Cat. No.

10

100-FMS

10

100-FMP

100

100-FMC

100 100FMA1 100-FMA2

11

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Accessories Field-Installed
NEMA Size 35 Accessories, Continued Suppressor Modules
Description Circuit Diagram Suppressor Rating RC Module (AC control) for contactors with conventional coil 21...48V 50 Hz/24...55V, 60 Hz 95...110V 50 Hz/110...127V, 60 Hz 190...240V 50 Hz/220...277V, 60 Hz 380...550V 50 Hz/440...575V, 60 Hz Varistor Module for contactors with conventional coil 55V AC 56...136V AC 137...277V AC 278...575V AC 208277V AC 5 34 34 For Use With NEMA Sizes Cat. No.

Suppressor Module for size 35 Contactors For limiting surge voltage when coil circuits are interrupted Can be plugged into all 35 contactors Supplied as standard on all conventional DC coil contactors and all electronic coil contactors (as part of the supply module or delivered with separate suppressor module)

100-DFSC48 100-DFSC110 100-DFSC240 100-DFSC550

100-DFSV55 100-DFSV136 100-DFSV277 100-DFSV575 100-DFSV550

Connecting Components
For Use With NEMA Sizes 34 X 5

Description

Output Connection 50 mm2 120 mm2

Terminal Connection

Cat. No. 100-D180-VL 100-D420-VL 100-D860-VL 100-D180-VLTB 100-D420-VLTB 100-D180-VT

Reversing: Input connection Wye-Delta: Main-Delta Connection

X 350 mm2 50 mm2 120 mm2 50 mm2

Lugs, 100 DL

X X X X

Terminal blocks, 100-DTB

Reversing: Output Connection Wye-Delta: Main-Delta Connection

120 mm2 350 mm2 50 mm2 120 mm2

Lugs, 100-DL

100-D420-VT 100-D860-VT 100-D180-VTTB 100-D420-VTTB

X X

Terminal Blocks, 100-DTB

Delta-Wye connection if size 34 is used as a Wye contactor

80 mm2

Terminal Blocks, 100-DTB

100-D420-VYTB

Wye-Delta: Neutral Bridge

X X 34 Reversing Two-speed, or changeover Wye-Delta/Star-Delta 5 Reversing Two-speed, or changeover Wye-Delta/Star-Delta

100-D180-VYU 100-D420-VYU 100-D860-VYU 100-DPW-420 100-D420-VL 100-DPY420 100-DPW420 100-D420-VL 100-DPY420

Power Wiring Kits (for contactors using 100-DL lug kits)

12

Bulletin 300 Line

Accessories Field-Installed
NEMA Size 35 Accessories, Continued
Connecting Components, Continued
Description
Terminal Blocks Protection class IP2X per IEC 60529 and DIN 40 050

For Use With NEMA Sizes

3 4 5 3 and 193-EC_F, 193-EF_A 3 (Elect. Coil) 4 and 193-EC_F, 193-EF_A 5 and 193-EC_G, 193-EF_B 3 3 (Elect. coil) and 4 5

Cat. No.
100-DTB110 100-DTB180 100-DTB420 100-DL110 100-DLE110 100-DL180 100-DL420 100-DLA110 100-DLA180 100-DLA120

Terminal Lugs (UL/CSA), Copper Frame Set of 3 Terminal Lugs (UL/CSZ), Aluminum Frame Set of 3

Control Circuit Terminal 2 x 2.5 mm2 Terminal Shields Set of 2 protection class IP10 per IEC 60529 and DIN 40 050 For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies Terminal Covers Qty: 1 Protection class IP20 per IEC 60529 and DIN 40 050 For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies

34 5

100-DAT1 100-DAT2

3 3 (Elect. Coil) and 4 5

100-DTS110 100-DTS180 100-DTS420

34 and 193-EC_F 5 and 193-EC_G

100-DTC180 100-DTC420

34 Mounting Plate Galvanized steel plate for starter combinations For direct-on-line, reversing, two-speed, wyedelta/star-delta, and Dehlander assemblies 5 Mounting Plate For two-speed or changeover switches

Direct-on-line Reversing, two-speed, or changeover Y- or Dahlander Direct-on-line Reversing, two-speed, or changeover Y- or Dahlander

100-DMS180 100-DMU180 100-DMY180 100-DMS420 100-DMU420 100-DMY420 100-DMU85

For interlocking between size 2 and size 34 contactors

Interlocks
Description Circuit Diagram For Use With NEMA Sizes Cat. No.

InterlockMechanical only No additional space required

35

100-DMA00

22

NC

21

InterlockDual electrical/mechanical No additional space required 2 N.C. Auxiliary Contacts

21 NC 22

35

100-DMD02

InterlockMechanical only No additional space required

35

100-DMD00

InterlockMechanical only Provides interlocking between 100-C and 100-D contactors

24

100-DMC00

22

NC

21

InterlockDual Electrical/Mechanical Provides interlocking between 100-C and 100-D contactors 2 N.C. Auxiliary Contacts
21 NC 22

24

100-DMC02

13

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Accessories Field-Installed
E1 Plus Accessories
Description For Use With 193-ED1_B, 193-EE_B 193-EE_D Cat. No. 193-EPB 193-EPD

DIN Rail/Panel Adapter For separate mounting can be mounted to top-hat rail EN 50 02-35

193-EE_E

193-EPE

Current Adjustment Shield Prevents inadvertent adjustments of the current setting (package of 10 pieces)

193-EE

193-BC8

External Reset Adapter For enclosed, through-the-door reset applications. Use with External Reset Button. External Reset Button For enclosed, through-the-door reset applications. Metal construction IP66, non-illuminated with rod (length: 142 mm, adjustable range 141159 mm). Please consult the 800F catalog pages for additional types.

193-EE_B, 193-EE_D, 193-EE_E

193-ERA

800FM-R611 Button

193-EE_B, 193-EE_D, 193-EE_E

800F-ATR08 Rod

14

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Accessories Field-Installed
E3/E3 Plus Accessories
Description For Use With Package Qty. Cat. No.

193-EC__B DIN Rail/Panel Adapter 193-EC__D 193-EC__E Programming and Control Terminal 1 m communication cable provided 3 m communication cable 1 10 m communication cable MicroView Handheld panel Mount Adapter/Door Mount Bezel Kit 193-PCT 193-EC all 1

193-ECPM1 193-ECPM2 193-ECPM3 193-PCT 193-C30 193-C100 2707-MVMNT

AC Input Interface Module rated 110/120V AC, 50/60 Hz

193-EC all

193-EIMD

Core Balance Ground Fault Sensor

193-EC2_F, 193-EC2_G, 193-EC2_H, 193-EC2ZZ

825-CBCT

The electronic motor protection relay can be mounted separately to top-hat rail EN 50 02-35. Intended only for point-to-point configurations. Description
Terminal Blocks Protection class IP2X per IEC 60529 and DIN 40 050

For Use With NEMA Size

4 5

Cat. No.
100-DTB180 100-DTB420

Terminal Lugs (UL/CSA), Copper Frame Set of 3

3 and 193-EC_F, 193-EF_A 4 and 193-EC_F, 193-EF_A 5 and 193-EC_G, 193-EF_B

100-DL110 100-DL180 100-DL420

Terminal Covers Qty: 1 Protection class IP20 per IEC 60529 and DIN 40 050 For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies

34 and 193-EC_F 5 and 193-EC_G

100-DTC180 100-DTC420

15

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Accessories Field-Installed
E3/E3 Plus Accessories, Continued Marking Systems
Uniform labeling materials for contactors, motor starting equipment, timing relays, and circuit breakers.
Description Label Sheet 10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm Marking Tag Sheet 10 sheets with 160 perforated paper labels each, 6 x 17 mm To be used with a transparent cover Transparent Cover 100 each To be used with marking tag sheets Marking Tag Adapters 100 each To be used with marking tag: Must be ordered in multiples of package quantities. Pkg. Qty. Cat. No.

10

100-FMS

10

100-FMP

100

100-FMC

100 System V4/V5 System 1492 W 100FMA1 100-FMA2

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Bulletin 300

NEMA AC Starters
Specifications Electrical Life in Utilization Category
Load-Life Curves Bulletin 300 Line starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Allen-Bradley tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle and environmental conditions from that indicated by the curves. To find the contactors estimated electrical life, follow these guidelines: 1. 2. Choose the appropriate graph that most closely approximates the utilization category of the application. Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (le) found on the horizontal axis. Read the estimated contact life in millions of operations along the vertical axis. Lmixed LAC3 Contact Life for Mixed Utilization Categories AC3 and AC4 In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation: L AC3 L mixed = --------------------------------------------------L AC3 1 + P AC4 ------------ 1 L AC4 Where

Approximate contact life for a mixed AC3/AC4 utilization category application. Approximate contact life in operations for AC3 utilization category (from AC3 life-load curves below). Approximate contact life in operations for AC4 utilization category (from AC4 life-load curves below). Percentage of AC4 operations.

3.

LAC4

PAC4 Utilization Categories Category AC3 AC4 Typical Duty

Starting of squirrel-cage motors and switching only after the motor is up to speed. Starting of squirrel-cage motors with inching and plugging duty.

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Bulletin 300

NEMA AC Starters
Specifications, Continued Bulletin 300 Load/Life Curves AC3 and AC4
NEMA Size 02

Starting and stopping of running motors: Ue = 230...460V AC

10 0 1 2 AC-3

Contact Life (Millions of Operations)

0.1 1 10 100

Rated operational current le AC-3 [A]

Starting and inching and plugging: Ue = 230...460V AC

0 10 1 2

AC-4

Contact Life (Millions of Operations)

0.1 1 10 100

Rated operational current le AC-4 [A]

18

Bulletin 300

NEMA AC Starters
Specifications, Continued Bulletin 300 Load/Life Curves
NEMA Size 35 AC-1 Non- or slightly-inductive loads, resistance furnaces; Ue = 400V AC-3 Switching of squirrel-cage motors while starting Bulletin 300
10

Operating cycles

(AC -1 )
0 .1 10 100 100

Rated operating current Ie AC-3 [A]

(Dashed curves - - - - AC-1 only, open)

AC-4 Stepping of squirrel-cage motors; Ue = 400V

10
3

Operating cycles

0 .1

0 .0 1 1

10

100

100

Rated operating current Ie AC-4 [A]

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Bulletin 300

NEMA AC Starters
Specifications, Continued Electrical
NEMA Size Rated insulation voltage Ratings: AC3, AC4 60 Hz Ie 200V 230V 460V 575V V A HP HP HP HP 0 18 3 3 5 5 1 27 7-1/2 7-1/2 10 10 2 660/600 45 10 15 25 25 90 25 30 50 50 135 40 50 100 100 270 75 100 200 200 3 4 5

AC Coil Data
Coil consumption AC: 50 Hz, 60 Hz, 50/60 Hz Coil consumption 10% Heat dissipation Coil operating limits Inrush Sealed 50 Hz Inrush 50 Hz Sealed 60 Hz Inrush 60 Hz Sealed VA/W VA/W VA VA VA VA Watts 70/50 9/3 80/60 9/3 200/110 16/4.5 537 72 552 64 12.5 85110% of rated voltage 825 85 840 75 19.0 1562 125 1596 113 35.4

Auxiliary Contacts
NEMA Size 02 Current Switching AC-1 Ith AC-15 at Rated Operating Voltage DC-13 at Rated Operating Voltage Short-Circuit Protection gG Fuse Type 2 Coordination Rated Impulse Voltage Uimp Insulation Voltage (between control and load circuit) per DIN, VDE 0106, Part 101 (NAMUR recommendation) Contact reliability per DIN19240 without contamination, normal industrial atmosphere Positively Guided Contacts Terminals Terminal Type Wire Size per IEC 947-1 Flexible with WireEnd Ferrule 1 Conductor 2 Conductor [mm2] [mm2] [mm2] [mm ] [Nm] [AWG] [lb-in]
2

Auxiliary Contacts in Accessories Cat. No. 100-S, 100-F, 100-MC at 40C at 60C [A] [A] [V] [A] [V] [A] 10 6 400 2 440 0.2

24 6 24 3

48 6 48 1.5

120 6 125 0.6

240 3 220 0.3

500 1.5

600 1.2

690 0.7

[A] [kV]

10 6 Between auxiliary circuits: 250 V, Between load and direct-connected aux. circuits: 690 V 17V, 5 mA, >108 operations per error Yes, N.O. and N.C. mutually unrestricted, including N.C. in relation to N.O. Main contacts of contactor do not provide positive guidance with Cat. Nos. 100-FL & 100-FPT

[V]

2 x A4 0.52.5 0.752.5 0.52.5 0.752.5 11.5 1814 8.913.3 10 A 660/600V 6A 3A 1.5 A 1.0 A 5.0 A 0.7 A 0.25 A 0.12 A

1 Conductor Solid/Stranded 2 Conductor Conductor Recommended Tightening Torque (minmax) Wire Size per UL/CSA Recommended Tightening Torque (minmax) NEMA Size 35 Rated thermal current Ith Rated insulation voltage IEC (Ui)/UL Terminal size Ratings: AC-15

Ratings: DC-13

12120V 220240V 380480V 500660V 28 110 220 440

20

Bulletin 300

NEMA AC Starters
Specifications, Continued Mechanical
NEMA Size Degree of protection (Open Type) IEC 529 Mechanical life, operations in millions Max. number of auxiliary circuits Operating times at normal voltage Pick-up AC at 20C in milliseconds Drop-out AC Maximum operating rates all contactors (operations/hr) AC3 AC4 0 IP20 13 6 1530 1060 600 80 1 IP20 13 6 1530 1060 600 70 2 IP20 10 6 18.530 1060 500 60 3 IP00 10 8 2045 25110 400 4 IP00 10 8 2045 45110 300 Contact your local Allen-Bradley distributor 5 IP00 5 8 2045 25110 150

Construction
Contact material: Main contacts Auxiliary contacts Terminal markings Terminal sizes Terminations Power NEMA Size Description Allen Head: 4 mm, 5/32 in. 2.535 2.525 2.550 2.535 142 142 26 1852 0 1 2 3 4 5 Silver Alloy Silver NEMA and CENELEC EN50 012. M4.0 M5.0 M6.0 M8.0 M10.0 M12.0 (#8- (#10- (1/4- (5/16- (3/8- (1/213) 16) 18) 20) 32) 32)

Combination: Cross, Slotted, Pozidrive Fine-Stranded w/ Ferrule 1 Wire 2 Wires Coarse-Stranded/Solid Stranded/Solid (UL/CSA) Torque Requirement Terminations Control Description Coils Control Modules Torque Requirement Type of Protection Finger Protection 1 or 2 Wires 1 or 2 Wires [mm ] [AWG] [mm2] [AWG] [Nm] [Lb-in]
2

(1-#8-2/0 AWG) 7090

(1-#6-300 MCM) 90110

(2x) 4350 MCM 375

[mm2] [mm2] [mm2 ] [mm2] [AWG] [AWG] [Nm] [Lb-in]

2.510 2.510 2.516 2.516 146 146 1.53.5 1331

2.510 2.510 2.516 2.516 146 146 1.55 1331

1 Wire 2 Wires 1 Wire 2 Wires

Combination: Cross, Slotted, Pozidrive 1.56 1610 1.56 1610 12.5 8.922 IP 2LX per IEC 529 and DIN 40 050 (with wires installed) Safe from touch by fingers and back-of-hand per VDE 0106; Part 100 02 25+60C (13+140F) 55+80C (67+176F) 2000 m per IEC 947-4 3 5 -25+60C (-13+140F -40+80C (-40+176F) Operation Storage

Environmental (Common Data)

Temperature Altitude

21

Bulletin 300

NEMA AC Starters
E1 Plus Specifications
Main Circuits Rated Insulation Voltage Ui Rated Impulse Strength Uimp Rated Operating Frequency Rated Operating Voltage Ue 193-*B, 193-*D, 193-*E, 592 (All) 193-*F, 193-*G, 193-*H Control Circuits Rated Insulation Voltage Ui Rated Impulse Strength Uimp Rated Designation Rated Operating Current Ie AC-15 12120V 200240V 380480V 500600V Thermal Current Ithe Contact Reliability Environmental Ratings Ambient Temperature Storage Operating Humidity Operating Damp Heat Vibration (per IEC 68-2-6) Shock (per IEC 68-2-27) Maximum Altitude Pollution Environment Degree of Protection Protection Type of Relay Nature of Relay Trip Rating Trip Class Type EE Reset Mode Type EE General Standards Approvals UL508, CSA C22.2 No. 14, NEMA ICS-2-1993 Part 4, EN 60947-4-1, EN 60947-5-1 CE, C-tick, CSA, UL, ATEX (pending) Ambient compensated, Time Delay, Phase Loss Sensitive Solid-State 120% FLA 10, 15, 20, 30 Automatic or Manual 595%, non-condensing per IEC 68-2-3 and IEC 68-2-30 3G 30G 2000 m Pollution Degree 3 IP20 -4085C (-40185F) -2060C (-4140F) 3/2 1.5/1.5 0.75/0.75 0.6/0.6 5A 17V, 5 mA 600V AC 6 kV AC 8600 N.O./N.C. 690V AC 6 kV AC 50/60 Hz 690V AC (IEC)/600V AC (CSA/UL) 1000V AC (IEC)/600V AC (CSA/UL)

22

Bulletin 300

NEMA AC Starters
E3/E3 Plus Specifications Main Circuits
Cat. No. 193-EC_B, 193EC_D,193-EC_Z, 592Cat. No. 193-EC_E, EC_T, 592-EC_C 592-EC_D
Rated Insulation Voltage (Ui) Rated Impulse Strength (Uimp) Rated Operating Voltage (Ue) IEC/ UL Rated Frequency 690V AC 6 kV AC 690V AC / 600 V AC 20250 Hz

Cat. No. 193-EC_F

Cat. No. 193EC_G

1000V AC 6 kV AC 1000V AC/600V AC 50/60 Hz

Cat. No. 193-EC_H

Terminal Cross-Sections

Terminal Type Terminal Screws Flexible-Stranded with Ferrule Single Conductor Torque Flexible-Stranded with Ferrule Multiple Conductor Torque Coarse-Stranded/Solid Single Conductor Torque Coarse-Stranded/Solid Multiple Conductor Torque Stranded/Solid Single Conductor Torque Stranded/Solid Multiple Conductor Torque Pozidrive Screwdriver Size Slotted Screwdriver (mm) Hexagon Socket Size SW (mm)

M5

M8

2.516 mm2 2.5 Nm

435 mm2 4 Nm

610 mm2 3.4 Nm 2.525 mm2 2.5 Nm 616 mm2 3.4 Nm 146 AWG 22 lb-in 106 AWG 30 lb-in 2 1x6

425 mm2 4 Nm 450 mm2 4 Nm 435 mm2 4 Nm 121 AWG 35 lb-in 62 AWG 35 lb-in 4

3-Pole Terminal Blocks

NEMA Size 4 Cat. No. 100-DTB180 (A) 61/0 AWG, 1650 mm2 (B) 6 AWG250 MCM, 16120 mm2 90110 lb.-in., 1012 Nm NEMA Size 5 Cat. No. 100-DTB420 (2) 4 AWG600 MCM, 25240 mm2 180220 lb.-in., 2025 Nm

Terminal Lug Kits

NEMA Size 3 Cat. No. 100-DL110 NEMA Size 4 Cat. No. 100-DL180 NEMA Size 5 Cat. No. 100-DL420 Lug: 2 AWG350 MCM, 375 lb.-in., 42 Nm Terminal: 11/16 in, 17 mm, 140 lb.-in., 16 Nm

Lug: 6 AWG250 MCM, 16120 mm2 Lug: 62/0 AWG, 1670 mm2, 90110 lb.-in., 1012 Nm 90110 lb.-in., 1012 Nm Terminal: 13/32 in, 10 mm, 150 lb.-in., 17 Nm Terminal: 1/2 in, 13 mm, 275 lb.-in., 16 Nm

Maximum Heat Dissipation (Watts)

Cat. No. 193-EC_B, 193-EC_D E3 E3 Plus 3.83 4.53 Cat. No. 193-EC_E 4.43 5.13 Cat. No. 193-EC_F 10.67 11.37 Cat. No. 193-EC_G 22.52 23.22 Cat. No. 193-EC_H 35.36 36.06

23

Bulletin 300

Accessories Field Installed

E3/E3 Plus Specifications, Continued Control Circuits
Power Supply Ratings Rated Insulation Voltage Us Operating Range Power Consumption E3 E3 Plus Output Relay Ratings Type of Contacts Rated Insulation Voltage (Ui) Rated Operating Voltage (Ie ) Rated Operating Current (Ie ) Minimum Operating Current Switching Capacity Resistive Load Rating (p.f. = 1.0) Inductive Load Rating (p.f. = 0.4) (L/R = 7 ms) Input Ratings Supply Voltage Input Type Thermistor/PTC Input Ratings Type of Control Unit Max. No. of Sensors in Series Max. Cold Resistance of PTC Sensor Chain Trip Resistance Reset Resistance Short-Circuit Trip Resistance Mark A 6 1500 3400 150 1600 100 25 10 24V DC 10% (provided by E3) Current Sinking Form A SPDTNO 300V AC 250V AC 5A 10 mA @ 5V DC B300 AC-15 5 A, 250V AC/5 A, 30V DC 2 A, 250V AC/2 A, 30V DC Terminal Screws Flexible-Stranded with Ferrule Single Conductor Torque Flexible-Stranded with Ferrule Multiple Conductor Torque Coarse-Stranded/Solid Single Conductor Torque Coarse-Stranded/Solid Mulitple Conductor Torque Stranded/Solid Single Conductor Torque Stranded/Solid Multiple Conductor Torque Slotted Screwdriver (mm)
20 10 -20C TNF-20K TNF- 5K TNF+15K TNF+ 5K TNF 0C

Control Circuits, Continued

Thermistor/PTC Input Ratings, Continued 24V DC (supply via DeviceNet connection) 1125V DC 3.2 W 3.9 W Max. Voltage @ PTC Terminals (RPTC = 4 k) Max. Voltage @ PTC Terminals (RPTC = open) Response Time 7.5V DC 30V DC 500 ms

4000 1330 550 250

Sensor Characteristic

100

Per IEC 34-11-2 Control and DeviceNet Terminal Cross-Sections M3 0.252.5 mm2 0.55 Nm 0.50.75 mm2 0.55 Nm 0.24.0 mm2 0.55 Nm 0.21.5 mm2 0.55 Nm #2412 AWG 5 lb-in #2416 AWG 5 lb-in 0.6 x 3.5

UL Short-Circuit Ratings
Cat. No. 193-EC_B, 592-EC_T 193-EC_D, 592-EC_C 193-EC_E, 592-EC_D 193-EC_F 193-EC_G 193-EC_H 193-EC_Z Maximum Available Fault Current (A) 5,000 5,000 10,000 10,000 18,000 42,000 5,000 Maximum Voltage (V) 600 600 600 600 600 600 600

Electromagnetic Compatibility Ratings

Electrostatic Discharge Immunity Test Level Performance Criteria RF Immunity Test Level Performance Criteria Electrical Fast Transient/Burst Immunity Test Level Performance Criteria Surge Immunity Test Level Performance Criteria Radiated Emissions Conducted Emissions 8kV Air Discharge, 6kV Contact Discharge A 10V/m A 4kV (Power), 2kV (Control & Comm) A 2kV (L-E), 1kV (L-L) A Class A Class A

IEC Short-Circuit Ratings

Cat. No. 193-EC_B, 592-EC_T 193-EC_D, 592-EC_C 193-EC_E, 592-EC_D 193-EC_F 193-EC_G 193-EC_H 193-EC_Z Maximum Available Fault Current (A) 100,000 100,000 100,000 100,000 100,000 100,000 100,000 Maximum Voltage (V) 690 690 690 1000 1000 1000 690

Performance Criteria A requires the device under test (DUT) to experience no degradation or loss of performance.

24

Bulletin 300

Accessories Field Installed

E3/E3 Plus Specifications, Continued Environmental Ratings
Ambient Temperature Storage Operating Humidity Operating Damp Heat Steady-State (per IEC 68-2-3) Damp Heat Cyclic (per IEC 68-2-30) Vibration (per IEC 68-2-6) Shock (per IEC 68-2-27) Pollution Environment Degree of Protection 193-ECxxx 592-ECxxx -40+85C (-40+185F) -20+55 C (-4+131 F) 595% Non-condensing 92% r.h., 40C(104F), 56 days 93% r.h., 25C/40C (77F/104F), 21 cycles 3G 30G Degree 2 1P1X 1P0

External Current Transformers (for use with cat. nos. 193-EC1ZZ and 193-EC2ZZ)
The user shall provide one current transformer (CT) for each motor phase,and shall connect the CTs secondary leads to the appropriate E3 overload relay power terminals, as shown in current transformers wiring diagrams. The CT shall have the appropriate ratio (refer to the product nameplate or product description). Additionally, the CT shall be selected to be capable of providing the required VA to the secondary load, which includes the E3 overload relay burden of 0.1 VA at the rated secondary current and the wiring burden. Finally, the CT shall be rated for protective relaying to accomodate the high inrush currents associated with motor startup, and shall have an accuracy of <2% over its normal operating range. Typical CT ratings include (Instrument Transformers, Inc. Model #23 or equivalent):
ANSI (USA) CSA (Canada) IEC (Europe) 5% 10% 10% Class C5B0.1 Class 10L5 5 VA Class 5P10

Current Reporting Accuracy

Phase Currents: 100% min. FLA Setting Value 720% max. FLA Setting Value 50%100% min FLA Setting Value Ground Current (0.59.0 A)

General
Cat. No. 193-EC_B, 193-EC_D, 193-EC_Z Approximate Weights Standards Approvals 0.80 kg (1.77 lb) Cat. No. 193-EC_E Cat. No. 193-EC_F Cat. No. 193-EC_G Cat. No. 193-EC_H 8.63 kg (19.0 lb)

1.23 kg 2.95 kg 4.43 kg (2.71 lb) (6.5 lb) (9.75 lb) CSA C22.2 No.14, DIN VDE 0660, EN 60 947, UL 508, UL 1053 CE, C-tick, cUL, ATEX (pending)

Protection and Warning Summary

Trip Enable Protective Function Thermal Overload Phase Loss Ground (Earth) Fault Stall (High Overload During Start) Jam (High Overload During Run) Underload PTC Current Imbalance (Asymmetry) Comm Fault Comm Idle Factory Default Enabled Warning Enable Factory Default Disabled Trip Level Settings Range Default Trip Delay Settings Range(s) Trip Class 530 0.125.0 0.125.0 0250 0.125.0 0.125.0 0.125.0 Default(s) Warning Level Settings Range Default 85% 2.0 A 150 % FLA 70 % FLA 20% Inhibit Time Settings Range(s) 0250 0250 0250 0250 0250 Default(s) 0 10 10 10 10

Enabled Disabled Disabled Disabled

Disabled Disabled Disabled Disabled Disabled Disabled

0.45000 A 1.05.0 A 2.5 A 100600 600 % FLA % FLA 50600 250 % FLA % FLA 10100 50 % FLA % FLA 35%

Trip Class 0100 10 %TCU 1.0 0.5 1.05.0 A 10 5.0 5.0 5.0 50600 % FLA 10100 % FLA 10100%

Disabled Disabled 10100% Enabled Disabled Disabled Disabled

Inhibit Time settings are used for both trip and warning functions. Phase loss trip level is set at a current imbalance greater than or equal to 100% and is not user-adjustable. Stall Protection is only applicable to the motor starting sequence.

25

Bulletin 300

Accessories Field Installed

E3/E3 Plus Specifications, Continued Programming and Control Terminal
Display Display type Column and character Character size Viewing area Viewing angle Keypad Keypad type Operation Force Operational life Communication Communication protocol Electrical Input voltage range Input power, typical Input current Environmental Operating temperature Storage temperature Humidity Shock: Operating Non-operating Dimensions Height Width Depth Weight Agency Approvals UL, cUL 129.5 mm (5.1 in.) 90.2 mm (3.55 in.) 24.8 mm (0.975 in.) 0.2 kg (0.44 lb.) 055C (32131F) -20+70C (-4+158F) 595%, non-condensing 30 g 50 g 1125 V DC 1.8 W 164 mA @ 11V, 72 mA @ 25V DeviceNet (selectable 125, 250, 500 kbits/s) Tactile embossed, domed keys, sealed membrane 453 g (16 oz.) 1 million operations LCD with yellow-green backlighting 2 lines x 16 characters 5.56 x 2.96 mm (0.22 x 0.12 in.) 15 x 60 mm (0.58 x 2.35 in.) Horizontal: 30 Vertical: -20+30

AC Input Interface Module

Electrical Number of inputs Voltage category Operating voltage range Frequency range Off-state voltage (max.) On-state voltage (min.) On-state current Inrush current (max.) Off-state current (max.) Heat dissipation (max.) IEC input compatibility Environmental Operating temperature Storage temperature Humidity Vibration (IEC 68-2-6) Shock (IEC 68-2-27) Maximum altitude Pollution environment Terminal marking Degree of protection Electromagnetic Compatibility ESD Immunity (IEC 10000-4-2) Radiated Immunity (IEC 10000-4-3) Fast transient burst (IEC 10000-4-4) Surge immunity (IEC 10000-4-5) Radiated and conducted emissions Physical Weight Agency Approvals 60 g (2.1 oz.) UR, cUR, CE 6 kV contact, 8 kV air 10V/m 4 kV (Power), 2 kV (Control) 2 kV common mode, 1 kV differential mode Class A -20+55C (-4+131F) -40+85C (-40+185F) 595%, non-condensing 3G 30 G 2,000 m Pollution degree 2 EN50012 IP2LX 4 110/120V AC 79132V AC 4763 Hz 20V AC 79V AC 2.0 mA @ 79V AC (min.), 10.0 mA @ 132V A (max.) 150 mA 1.0 mA 0.10 W/input Type 1

26

Bulletin 300

NEMA AC Contactors
Approximate Dimensions Contactors and Accessories
Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
c2

Mounting Position

c1 c
AC Contactors

5.2 (13/64)

25 (63/64)

18 (45/64)

6.2 (15/64)

1 (1/32)

35 (1-3/8) 1 meter (39-3/8)

27 (1-1/16)

7.5 (19/64)

DIN Mounting Rail Cat. No. 199-DR1

AC Contactors
a Width 45 (1-25/32) 72 (2-53/64) b Height 81 (3-3/16) 122 (4-51/64) c Depth 97.5 (4) 117 (4-49/64) Approx. Ship Wt. kg (lbs) 0.49 (1.08) 1.45 (3.20)

NEMA Size 0, 1 2

c1 92.6 (3-49/64) 111.5 (4-35/64)

c2 6.5 (17/64) 8.5 (21/64)

d 2 - 4.5 (2 - 3/16) 4 - 5.4 (4 - 7/32)

d1 60 (2-23/64) 100 (3-15/16)

d2 35 (1-25/64) 55 (2-11/64)

Accessories
Contactors with Auxiliary contact block for front mounting Auxiliary contact block for side mounting Pneumatic Timing Module Electronic Timing Module Mechanical Interlock Mechanical Latch Interface Module Surge Suppressor Labeling with on coil terminal side on coil terminal side label sheet marking tag sheet with clear cover marking tag adapter for System V4 / V5 marking tag adapter for System Bul. 1492W on coil terminal side on side of contactor 2- or 4-pole 1- or 2-pole mm c/c1 + 39 a+9 c/c1 + 58 b + 24 a+9 c/c1 + 61 b+9 b+3 +0 +0 + 5.5 + 5.5 (inches) (c/c1 + 1-37/64) (a + 23/64) (c/c1 + 2-23/64) (b + 15/16) (a + 23/64) (c/c1 + 2-31/64) (b + 23/64) (b + 1/8) (+ 0) (+ 0) (+ 7/32) (+ 7/32)

27

Bulletin 300

NEMA AC Contactors
Approximate Dimensions, Continued AC Operated, Continued
Bulletin 300 Contactors and Accessories
Dimensions in millimeters. Dimensions are not intended to be used for manufacturing purposes.

Mounting Position
e2 e1
e

c1

e4

25

90

d1

d2 a
NEMA Size 3 3 (elect. coil) and 4 5 a 120 120 155 Contactor with Auxiliary contact block Mechanical interlock Frame terminal block 100-DS1 100-DS2 100-DM 100-DTB110 100-DTB180 100-DTB420 b 170 170 205 c 156 156 180

c
c1 110.5 110.5 110.5 [mm] d 5.2 5.2 6.5 d1 145 145 180 d2 100 100 130 e M6 M8 M10 e1 16 20 25 e2 38.5 39 48 e3 147 160 193 e4 8 10 12.5

a a + 13.5 each a+a b + 7 each b + 7 each b + 8.5 each c+ 5

Label holder

Conventional DC coil contactors will only accept 100-DS2 auxiliary contacts.

28

e3

11

90

Bulletin 300

NEMA AC Contactors
E1 Plus Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

E1 Plus Solid-State Overload Relays

A H2 D F

H1

E2 E1 TO RESET FROM CONTACTOR MOUNTING HOLE TO RESET FROM CONTACTOR MOUNTING HOLE

2 T1

4 T2

6 T3

NEMA Size 01

Overload Cat. No. 193-EE__D 193R-EE__D 193S-EE__D 193-EE__E 193R-EE__E 193S-EE__E

A Width 45 (1-25/32) 72 (2-53/64)

B Height 146.6 (5-25/32) 192.3 (7-37/64)

C Depth 101.2 (3-63/64) 120.4 (4-3/4)

D 4.5 (3/16) 5.4 (7/32)

E1 13.9 (35/64) 23.8 (15/16)

E2 24.5 (31/32) 29 (1-9/64)

F 104 (4-3/32) 125.5 (4-15/16)

H1 60 (2-23/64) 100 (3-15/16)

H2 35 (1-3/8) 55 (2-11/64)

29

Bulletin 300

NEMA AC Contactors
E1 Plus Approximate Dimensions, Continued
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Panel Adapter Mounted

Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

L1

L2

L3

H3 H1

J E2 F

2 T1

4 T2

6 T3

E1 D H2 C

Panel Adaptor Cat. No. 193-EPD

193-EPE

Overload A Cat. No. Width 193-EE__D 45 193R-EE__D (1-25/32) 193S-EE__D 193-EE__E 72 193R-EE__E (2-53/64) 193S-EE__E

B Height 112.4 (4-7/16) 107.4 (4-15/64)

C Depth 108.7 (4-9/32) 127 (5/32)

D 4.4 (11/64) 5.5 (5/32)

E1 11.4 (29/64) 26.4 (1-1/32)

E2 57.9 (2-9/32) 54.5 (2-9/64)

F 62.5 (2-15/32) 48.3 (1-29/32)

H1 95 (3-3/4) 90 (3-23/64)

H2 30 (1-3/16) 60 (2-23/64)

H3 75 (2-31/32)

J 52.1 (2-3/64) 43.3 (1-45/64)

DIN Rail / Panel Adapter - Terminal Cross Sections

Cat. No. 193-EPB Single Conductor Flexible-Stranded with Ferrule Torque Two Conductor Torque Single Conductor Coarse-Stranded / Solid Torque Two Conductor Torque Single Conductor Torque Two Conductor Torque 1.04.0 mm2 1.8 N-m 1.04.0 mm2 1.8 N-m 1.56.0 mm2 1.8 N-m 1.56.0 mm2 1.8 N-m 148 AWG 16 lb-in 1410 AWG 16 lb-in Cat. No. 193-EPD 2.516 mm2 2.3 N-m 2.510 mm2 2.3 N-m 2.525 mm2 2.3 N-m 2.516 mm2 2.3 N-m 166 AWG 20 lb-in 166 AWG 20 lb-in Cat. No. 193-EPE 4.035 mm2 4.0 N-m 4.025 mm2 4.0 N-m 4.050 mm2 4.0 N-m 4.035 mm2 4.0 N-m 121 AWG 35 lb-in 122 AWG 35 lb-in

Stranded / Solid

For multiple conductor applications, the same size and style wire must be used.

30

Bulletin 300

NEMA AC Contactors
E3/E3 Plus Approximate Dimensions Bulletin 300 Contactor with Overload Relay
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
A D2 H J

D1

E2

B1

E1

B Height Overload Cat. No. 193-EC_ _D 193-EC_ _E Overload Cat. No. 193-EC_ _D 193-EC_ _E NEMA Size 02 2 A Width 45 (1-25/32) 72 (2-53/64) without 193-EIMD 188.3 (7-13/32) 236.1 (9-19/64) D1 60 (2-23/64) 100 (3-15/16) with 193-EIMD 207.7 (8-11/64) 255.5 (10-1/16) D2 35 (1-3/8) 55 (2-11/64) B1 145.1 (5-23/32) 173.2 (6-13/16) H 104 (4-3/32) 125.5 (4-15/16) C Depth 107 (4-7/32) 124.6 (4-29/32) J 2 (5/64) 2 (5/64) E1 11.4 (29/64) 11.4 (29/64) E2 67.9 (2-43/64) 89.8 (3-17/32) D 4.2 (11/64) 5.5 (7/32)

NEMA Size 02 2

31

Bulletin 300

NEMA AC Contactors
E3/E3 Plus Approximate Dimensions, Continued
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
A G E1 F D

C L

H E2

B1

C L

B Height Overload Cat. No. A Width 120 (4.72) 120 (4.72) 155 (6.10) F 12.5 (0.49) 16 (0.63) 21 (0.83) without Terminal Covers 336.3 (13.24) 339.8 (13.38) 385.8 (15.19) G 100 (3.94) 100 (3.94) 130 (5.12) with Terminal Covers 418 (16.45) 418 (16.45) 487.4 (19.19) H 145 (5.71) 145 (5.71) 180 (7.09) C Depth 175.1 (6.89) 175.1 (6.89) 198.9 (7.83) J 135 (5.31) 135 (5.31) 140 (5.51) K 22.3 (0.88) 22.3 (0.88) 23.5 (0.93)

NEMA Size 3

B1 311.8 (12.27) 317.8 (12.50) 360.8 (14.2)

D 156 (5.14) 156 (5.14) 180 (7.09)

E1 11.4 (0.45) 11.4 (0.45) 11.4 (0.45) L 180.9 (7.12) 180.9 (7.12) 204.7 (8.06)

E2 216.1 (8.51) 216.1 (8.51) 255 (10.04) M 8 - 5.6 (8 - 0.22) 8 - 5.6 (8 - 0.22) 8 - 6.5 (8 - 0.26)

193-EC_ _F 4 193-EC_ _G Overload Cat. No. 5

NEMA Size 3

193-EC_ _F 4 193-EC_ _G 5

32

Bulletin 300

NEMA AC Contactors
E3/E3 Plus Approximate Dimensions, Continued
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

Panel Mount Adapters

(For Use With Cat. No. 193-EC_ _D, 193- EC_ZZ)
45 (1-25/32)

7.3 (9-32)

154.2 (6-5/64)

135 (5-5/16) 100.5 (3-31/32)

4.4 (11/64 )

11.4 (29/64) 30 (1-3/16)

6.1 (1/4)

115 (4-17/32)

(For Use With Cat. No. 193-EC_ _E)

71.7 (2-53/64) 60 (2-23/64) 11.4 (29/64)

150.5 (5-15/16) 155.1 (6-7/64) w/ 193-EIMD

15 (19/32) 130 (5-1/8) 77 (3 - 1/32) 77 (3-1/32)

5 (13/64)

5.5 (7/32 )

131.2 (5-11/64)

33

Bulletin 300

Full Load Currents of AC Motors

3

Full Load Currents of 3-Phase, 60 Hertz AC Induction Motors

The full load currents listed below are average values for horsepower rated motors of several manufacturers at the more common rated voltages and speeds. These average values, along with the similar values listed in the U. S. National Electrical Code (NEC), should be used only as a guide for selecting suitable components for the Motor Branch Circuit. The rated full load current, shown on the motor nameplate, may vary considerably from the listed value depending on the specific motor design.

ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent Protection.
HP RPM 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 Full Load Current (A) 208V 1.20 1.39 1.62 1.48 1.69 1.89 2.08 2.54 2.89 2.89 3.47 3.81 3.51 4.25 4.60 5.04 5.80 6.49 6.51 7.18 8.20 9.24 10.4 11.6 15.7 15.9 18.6 22.1 25.0 26.6 29.7 31.5 32.9 43.0 46.7 49.1 59.2 59.6 61.7 70.9 74.7 76.0 240V 1.04 1.20 1.40 1.28 1.46 1.64 1.80 2.20 2.50 2.50 3.00 3.30 3.04 3.68 3.98 4.36 5.02 5.62 5.64 6.22 7.10 8.00 9.04 10.1 13.6 13.8 16.1 19.1 21.7 23.1 25.7 27.3 28.4 37.2 40.4 42.5 51.3 51.6 53.4 61.4 64.7 65.8 480V 0.52 0.60 0.70 0.64 0.73 0.82 0.90 1.10 1.25 1.25 1.50 1.65 1.52 1.84 1.99 2.18 2.51 2.81 2.82 3.11 3.55 4.00 4.52 5.04 6.80 6.88 8.07 9.57 10.8 11.5 12.9 13.7 14.2 18.6 20.2 21.3 25.6 25.8 26.7 30.7 32.3 32.9 600V 0.42 0.48 0.56 0.51 0.58 0.66 0.72 0.88 1.00 1.00 1.20 1.32 1.22 1.47 1.59 1.74 2.01 2.25 2.26 2.49 2.84 3.20 3.62 4.03 5.44 5.50 6.46 7.66 8.66 9.22 10.3 10.9 11.4 14.9 16.2 17.0 20.5 20.6 21.4 24.6 25.9 26.3 2200V 5.2 5.3 5.4 5.8 6.4 6.3 6.5 6.7 6.9 8.1 4000V 2.9 3.0 3.1 3.2 3.5 3.4 3.6 3.7 3.8 4.4 200 125 60 HP RPM 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 3600 1800 1200 900 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 3600 1800 1200 900 720 600 450 360 3600 1800 1200 900 600 450 360 3600 1800 1200 3600 1800 1200 3600 1800 1200 3600 1800 1200 Full Load Current (A) 208V 85.7 88.2 91.6 111 117 119 141 144 147 165 172 173 204 211 215 267 276 281 333 340 347 397 404 414 524 531 538 642 658 682 774 790 804 240V 74.2 76.4 79.3 96.0 102 103 122 125 127 143 149 150 177 183 186 231 239 243 288 294 300 344 350 358 454 460 466 556 570 590 670 684 696 748 762 774 874 892 902 972 992 1004 1074 1096 1108 480V 37.1 38.2 39.7 48.0 50.8 51.7 61.2 62.3 63.4 71.6 74.3 74.9 88.5 91.4 93.1 116 119 122 144 147 150 172 175 179 227 230 233 278 285 295 335 342 348 374 381 387 437 446 451 486 496 502 537 548 554 600V 29.7 30.5 31.7 38.4 40.6 41.4 49.0 49.8 50.7 57.3 59.4 59.9 70.8 73.1 74.5 92.6 95.5 97.2 115 118 120 138 140 143 182 184 186 222 228 236 268 274 278 299 305 310 350 357 361 389 397 402 430 438 443 2200V 7.8 8.0 8.2 9.3 10.0 10.3 10.6 11.5 12.3 12.4 13.1 14.2 14.6 14.9 15.4 16.7 18.0 18.2 19.0 21.0 23.6 24.2 24.8 26.4 29.8 29.2 29.9 30.9 31.3 32.8 36.0 34.8 35.5 37.0 37.0 38.8 42.0 46.7 47.0 49.4 49.0 50.9 53.7 57.5 58.5 61.5 61.5 61.0 65.3 70.0 69.0 70.0 73.5 72.3 76.0 82.8 4000V 4.3 4.4 4.5 5.0 5.5 5.7 5.8 6.3 6.8 6.8 7.2 7.8 8.0 8.2 8.5 9.2 9.9 10.0 10.5 11.6 13.0 13.3 13.6 14.5 16.4 16.1 16.4 17.0 17.2 18.0 19.8 19.1 19.5 20.4 20.4 21.3 23.1 25.7 25.9 27.2 27.0 28.0 29.5 31.6 32.2 33.8 33.8 33.6 35.9 38.5 38.0 38.5 40.4 39.8 41.8 45.5

1/4

30

1/3

40

1/2

50

3/4

75

1-1/2

100

7-1/2

150

10

15

20

250

25

300

Synchronous speed nameplate is usually less due to slip.

350

400

450

500

34

Bulletin 300

Full Load Currents of AC Motors

Notes

35

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Publication 300-SG001C-EN-P - September 2005

Supersedes Publication 300-SG001B-US-P - November 2001 2005 Rockwell Automation. All Rights Reserved. Printed in USA