TUBE EXPASNION

HA

DI

2S

DB

0.606060606
1.212121212
1.818181818
2.424242424
3.03030303
3.636363636
4.242424242
4.848484848

15.96
15.97
15.98
15.99
16
16.01
16.02
16.03

3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3

19.25
19.25
19.25
19.25
19.25
19.25
19.25
19.25

1.65
1.65
1.65
1.65
1.65
1.65
1.65
1.65

Page 1 of 5

Tinita Engineering Private Limited

R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.

TUBE TO TUBE SHEET JOINT MOCK UP REPORT

CLIENT
INSP. BY.
P.O. NO.
TON NO.
ITEM NO

: GRASIM INDUSTRIES LTD.

: BVIL
: 620001678 DT. 01.08.2013
:_
:_

Sr.No.

Description

Tube Hole dia

I/D of tube before Expansion

Tube I/D after expansion

% of expansion

Sr.No.

Description

Tube Hole dia

I/D of tube before Expansion

Tube I/D after expansion

% of expansion

ENCLOSED
LAB TEST REPORT

DATE
JOB. NO.
DRG. NO.
EQPT. NAME

: 10.12.2013
: 1570
: TINITA/1570/01 SHEET (1of 2) & (2 of 2) Rev 0
: BRIM STEAM HEAT EXCHANGER
Dimension (in mm)

Required

Actual-1

Actual-2

Actual-3

Actual-4

Actual-5

Actual-6

25

25.01

24.99

24.98

25.02

24.99

25.01

25

22.51

22.51

22.49

22.48

22.52

22.49

22.51

22.5

22.54 - 22.57

22.57

22.55

22.54

22.57

22.54

22.56

22.56

3 to 5

Dimension (in mm)

Required

Actual-8

Actual-9

25

25.02

24.98

25.02

22.51

22.52

22.48

22.51

22.54 - 22.57

22.58

22.54

22.57

3 to 5

Process

: GTAW

Amp.

: 87

Voltage

: 8.8

Dia of filler wire

: 1.6 mm

No of pass

: 2

AWS Specification

: SFA - 5.16

TC NO. L2/12/021, Date : 21-12-13, Suboth Technologists Filler Metal

Actual-10

: ER Ti -2

Purging

: YES

Gas flow rate

: 8--10 LPM
MR. VENU GOPAL

Tube Hole Detail

Reference Sketch for Mock up Block

Mock Up block Thk 60 mm MOC SA 240 GR. 316L (52 mm) + SB 265 Gr. 2 (8 mm)

Tube 25 O/D X 1.245 THK MOC SB 338 Gr. 2

Tube sheet weld chamfer depth 1.5 mm

Root & Final D.P Test Satisfactory

EDISON

(W-7)

TUBE TO TUBESHEET WELD DETAIL

Notes :

FOR TINITA ENGG. PVT. LTD.

Actual-7

FOR BVIL

Tinita Engineering Private Limited

R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.

TUBE TO TUBE SHEET JOINT EXPANSION REPORT

CLIENT
INSP. BY.
P.O. NO.
TON NO.
ITEM NO

: JOCIL
: TINITA/TPI
: JOIL/PUR/158/2012/181 DT. 06.12.12
:_
:_

Sr.No.

: 14.03.2012
: 1401-01
: TINITA/1401/003 REV.0
: REBOILER FOR DISTILLATION COLUMN

DATE
JOB. NO.
DRG. NO.
EQPT. NAME

Dimension (in mm)

Description

Actual-3

Actual-4

Actual-5

Actual-6

Actual-7

Tube Hole dia

50.8

50.8

50.8

50.8

50.8

50.8

50.8

50.8

I/D of tube before Expansion

46.8

46.8

46.8

46.8

46.8

46.8

46.8

46.8

Tube I/D after expansion

47.24 to 47.3

47.25

47.3

47.26

47.25

47.26

47.25

47.26

% of expansion

1 to 5

2.5

2.5

2.5

Sr.No.

Required

Actual-1

Actual-2

Dimension (in mm)

Description

Actual-8

Actual-9

Tube Hole dia

50.8

50.8

50.8

50.8

50.8

50.8

50.8

I/D of tube before Expansion

46.8

46.8

46.8

46.8

46.8

46.8

46.8

46.8

Tube I/D after expansion

47.24 to 47.3

47.3

47.26

47.26

47.25

47.26

47.25

47.26

% of expansion

1 to 5

2.5

2.5

Sr.No.

Required

Description

Required

Actual-15

Tube Hole dia

50.8

I/D of tube before Expansion

46.8

46.8

Tube I/D after expansion

47.24 to 47.3

47.25

% of expansion

1 to 5

2.5

ENCLOSED
LAB TEST REPORT

TC NO. B2/11/062 DT. 14.02.2013 of M/s. Subodh

Technologist

50.8

Process

: GTAW

Amp.

: 80-85

Voltage

: 12-13

Dia of filler wire

: 1.6

No of pass

:2

AWS Specification

: SFA-5.9

Filler Metal

: ER316L

Purging

: YES

Gas flow rate

: 8--10 LPM
MR. VENU GOPAL

Tube Hole Detail

Reference Sketch for Mock up Block

TUBE TO TUBESHEET WELD DETAIL

Notes :
1

Mock Up block thk 40mm MOC SA 240 GR. 316L

Tube 50.8 O/D X 2 THK MOC SA 213 TP 316L

Tube sheet weld chamfer depth 2 MM

Root & Final D.P Test Satisfactory

FOR TINITA ENGG. PVT. LTD.

MAHESH PATIL

50.8

Dimension (in mm)

Actual-10 Actual-11 Actual-12 Actual-13 Actual-14

FOR UIPL

(W-7)

Tinita Engineering Private Limited

R-266 Rabale MIDC, T.T.C. Industrial Area, Navi Mumbai-400701. INDIA.

TUBE TO TUBE MOCKUP QUALIFICATION AS PER UIPL SPECIFICATION DK1

CLIENT
INSP. BY.
P.O. NO.
TON NO.
ITEM NO

: UIPL/ COROMANDAL
: UIPL/ COROMANDAL/ TEPL
: 38004074/RTE DT. 05.07.2011
: 04E001
: C4 E 01

Sr.No.

: 04.03.12
: 1095
: 6526-MQ-C4-DZ-00001-001 TO 004 REV. 01
: AMMONIA HEATER
: UIPL

DATE
JOB. NO.
DRG. NO.
EQPT. NAME
CONSULTANT

Dimension (in mm)

Description

Actual-1

Actual-2

Actual-3

Actual-4

Actual-5

Actual-6

Actual-7

Tube Hole dia

19.25

19.25

19.25

19.25

19.25

19.25

19.25

19.25

I/D of tube before Expansion

15.75

15.7

15.7

15.7

15.7

15.7

15.7

15.7

Tube I/D after expansion

15.96 to 16.03

16

16

16.01

16

15.98

16

16.02

% of expansion

1 to 5

2.5

1.8

1.8

4.2

Sr.No.

Required

Dimension (in mm)

Description

Actual-8

Actual-9

Tube Hole dia

19.25

19.25

19.25

19.25

19.25

19.25

19.25

19.25

I/D of tube before Expansion

15.75

15.7

15.7

15.7

15.7

15.7

15.7

15.7

Tube I/D after expansion

15.96 to 16.03

15.98

16

16.02

15.99

16

16.02

16

% of expansion

1 to 5

1.8

4.2

2.4

4.2

Sr.No.

Required

Dimension (in mm)

Description

Required

Actual-15
19.25

Tube Hole dia

19.25

I/D of tube before Expansion

15.75

15.7

Tube I/D after expansion

15.96 to 16.03

16.98

% of expansion

1 to 5

1.8

Process

: GTAW

Amp.

: 80-85

Voltage

: 12-13

LAB TEST REPORT

Dia of filler wire

: 1.6

TC NO. AE/34175 (1R) DT. 30.03.12 of M/s.

Mettallurgical Services.

No of pass

:2

AWS Specification

: SFA-5.9

RADIOGRARHY REPORT

Filler Metal

: ER308L

TC NO. AE/34175 (1R) DT. 30.03.12 of M/s.

Mettallurgical Services.

Purging

: YES

Gas flow rate

: 8--10 LPM

ENCLOSED
1

Actual-10 Actual-11 Actual-12 Actual-13 Actual-14

MR. VENU GOPAL

Tube Hole Detail

Reference Sketch for Mock up Block

TUBE TO TUBESHEET WELD DETAIL

Notes :
1

Mock Up block thk 47mm MOC SA350 LF2 (39mm) + SA240 GR. 304L(8mm)

Tube 19.05 O/D X 1.65 THK MOC SA 213 TP 304L

Tube sheet weld chamfer depth 1.5 MM

Root & Final D.P Test Satisfactory

Torque Value 350 TO 380 WATTS

FOR TINITA ENGG. PVT. LTD.

FOR UIPL

Page 4 of 5

(W-7)

MAHESH PATIL

Page 5 of 5