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Production Plant
The biggest chromatographic silica gel plant in the world
Production Plant
Four reactors for silica gel production, ... large scale production, batch size: several tons
Current output
(with increasing volume)
Silica gel: > 1.500 tons (360 tons for internal use)
Aluminium oxide:
Products of spray drying: Miscellaneous products:
Na2SiO3
(water glass)
+ H2SO4
Hydrogel
temperature control
drying temperature control control of temperature and pH
Xerogel
(raw silica powder, particle size 0.5 - 6 mm)
25-40 m
15-40m Silica Gel 60 40-63m [9385] > 63m + Silica Gel for TLC 63-100m 63-200m [7734] 200-500m All from one Production Process CONSTANT SELECTIVITY
8 Rapid and reliable method transfer from TLC to Preparative Chromatography
Stability
mechanical
chemical (pH)
Life time
CIP - Conditions
Separation Optimization
Resolution: the key parameter for preparative chromatography
1 k N RS ( )( ) 1 k 4
Maximize through sorbent screening Minimize: keep cycle time short maximize high efficiency sorbent
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Sample
Stationary phase
Liquid phase
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Conditioning/preparation
methanol / isopropanol (plate developing or dipping) drying (20 min @ 120 C)
Support (plastic, aluminium, glas) Binder Fluorescent indicator Manufacturer/lot reproducibility Manufacturer/comparability with Flash / column chromatography
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Non-toxic
of chromatographic quality Not cause any secondary reactions Not remixing
0.6
0.3
proton donor
xd
xe
0.4
proton acceptor
0.5
0.3
0.6 0.2
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0.3
0.6
0.2 0.7
TLC/HPLC - Conversion
d oS Rf d of
kDC
1 1 Rf
TLC - equipment
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Try to maintain the same relative activity on the plate and on the column
Do not use volatile mobile phase components
Literature: TLC as a pilot technique for transferring retention data to HPLC W.Jost, H.-E.Hauck, F.Eisenbeiss, Kontakte 1984 (3), p.45-52
17 Rapid and reliable method transfer from TLC to Preparative Chromatography
TLC/HPLC - Conversion
Place a spot of the sample on a TLC-plate Develop chromatogram with mobile phases of different elution strength
0 (elution strength)
too low
perfect
too high
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TLC/HPLC - Conversion
Non-polar compound n-Heptane Cyclohexane 0.01 0.04 Polar compound 0.38 0.56 0.57 0.58 0.82 0.88 0.95 0 MTBE Dioxane THF Etat IPA EtOH MeOH ACN
MTBE Dichloromethane
0.38 0.42
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TLC-Approach 1
1.) Two series of neat solvents covering a broad polarity and selectivity range
MeOH MTBE EtOH Toluene IPA CH2Cl2 Acetic acid CH3CN 2-propanone EtAc 2-butanone THF
Run 1 Run 2
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TLC-Approach 1
2.) Solvent series based on dichloromethane methanol mixtures
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TLC-Approach 1
1) Good selectivity for one of the tested neat solvents or for one of the dichloromethane methanol mixtures
3) Unsatisfactory results
On the basis of the observed spot shapes in the experiments with neat solvents the most suitable solvent combinations (binary ternary) are chosen and further inverstigated
Solvent Screening model J.Dingenen, Janssen Pharmaceutica
22 Rapid and reliable method transfer from TLC to Preparative Chromatography
TLC-Approach 1
Binary solvent mixtures: THF/acetone or Ethanol/Acetone
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TLC-Approach 1
Ternary solvent mixtures
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EtAc/Heptane-Gradient, Solvias
TLC-Approach 2
TLC-Screening with Ethyl acetate / n-hexane (1:4) Segment 3
(Rf=0.60-0.90)
Segment 2
(Rf=0.25-0.60)
Segment 1
(Rf=0.05-0.25)
Diastereomers + impurities
100 % n-Heptan
95 % n-Heptan 5 % Ethylacetat
90 % n-Heptan 10 % Ethylacetat
85 % n-Heptan 15 % Ethylacetat
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80 % n-Heptan 20 % Ethylacetat
75 % n-Heptan 25 % Ethylacetat
Diastereomers + impurities
100 % n-Heptan
95 % n-Heptan 5 % Ethylacetat
90 % n-Heptan 10 % Ethylacetat
85 % n-Heptan 15 % Ethylacetat
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80 % n-Heptan 20 % Ethylacetat
75 % n-Heptan 25 % Ethylacetat
Diastereomers + impurities
Retention
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200
250
300
2
1,55 1,68 1,89 2,62 3,08
4
5,04
HPLC chromatogram
Intensity (mV)
TLC chromatogram
HPTLC CN
HPTLC NH2 HPTLC Diol
LiChrospher 100 CN
LiChrospher 100 NH2 LiChrospher 100 Diol
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Simazin
Cyanazin Hexazinon Desethylatrazin Metamitron Desisopropylatrazin
45,7
47,1 52,1 55,0 60,7 61,4
1,19
1,12 0,92 0,82 0,65 0,63
1,10
0,95 0,81 0,66 0,61 0,52
1,01
0,85 0,79 0,62 0,54 0,49
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Example: Triazines
Example: Triazines
Transposition, example
In ideal conditions, transposition from TLC to Flash Chromatography should give such results
34
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13
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Conclusion
Method transfer from Thin-Layer-Chromatography to Preparative Chromatography
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