DAM ALLIED WORKS

C. LABOUR: Sl No 1

Description

Unit Day

Quantity 1.00 0.00

Heavy mazdoor

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 130.50 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 130.50 0.00 130.50 1.31 13.05 19.58 6.53 6.53 177.48

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 1.00 test Rate per 1.0 test Rate approved per test

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

8642.00 0.00 177.48 8819.48 123.47 8942.95 8943.00 8943.00

SECTION: DAM AND ALLIED WORKS.

YEAR : 2010-11

ITEM No: 10

ITEM: Providing and fixing 25 mm dia 3 m long cold twisted deformed steel dowel bars with one end driven into 38 mm diameter 1.50 m deep hole drilled in bed rock and other end provided with L-bend for embedding in concrete / masonry of over flow / non-over flow blocks and other appertenant works including cost of drilling and cleaning hole, filling hole with cement slurry, driving anchor rod, cost of all materials, machinery, labour etc., complete with initial lead upto 1 km and all lifts. DATA: Consider 25 anchor rods for analysis. Depth of drilling for 25 holes of 1.5 m depth each ( 25 x 1.5 ) Weight of 25 mm dia rods 3 m long @ 3.85 kg / m ( 3 x 3.85 ) Cement for grouting per hole Rate of drilling by heavy duty Jack hammer / hr with 50 min / hr working Consider 2 heavy duty Jack hammers for drilling. Time for drilling 37.5 m duly considering frequent shifting 1. Requirement of materials: 25 mm dia ribbed steel with 2.5 % wastage ( 25 x 11.55 x 1.025 ) Cement with 1 % wastage ( 25 x 3 x 1.01 ) Air hose 25 mm dia. for supplying air to 2 jack hammers. Use of 38 mm drill rod 2. Requirement of machinery : Deploy 2 heavy duty jack hammers for 3.5 hours for drilling holes. Deploy 8.5 cmm Air compressor for 3.5 hours for air supply. 3. Requirement of workforce ( other than machinery crew ) : Deploy 0.5 barbender for preparing anchor rods. Deploy 0.5 mason Class-II and 1 heavy mazdoor for fixing anchor rods. 4. Rehandling lead :

: : : :

37.50 m 11.55 kg 3 kg 6.00 m

say : 3.5 hours : : : : 296 kg 76 kg 7 hours use 37.5 m

40

DAM ALLIED WORKS

As both cement and steel are generally stored at site beyond 150 m from work area and are then rehandled, as and when required for works, 1 km rehandling lead including loading and unloading is considered. 5. Use rate of materials : Cost of 38 mm drill rod @ Rs: 3833.50 / Each Rs: 3833.50 Life of drill rod for drilling in hard rock : 150 m Use rate of drill rod per m drilling ( cost / life ) Rs: 25.56 Cost of 25 mm dia air hose 50 m @ Rs: 150.00 / Rm Rs: 7500.00 Life of air hose : 800 hours Use rate of 50 mm dia air hose per hour ( cost / life ) Rs: 9.38 RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 Perticulars Unit Rm Hour kg kg Quantity 37.50 7.00 296.00 76.00 1% UNIT : 25.00 Nos. Rate in Rs. 25.56 9.38 36.20 4.00 Total Rs: Rs: Contd Amount in Rs. 958.38 65.63 10715.20 304.00 12043.20 120.43

Use rate of drill rod 38 mm dia Use rate of 25 mm dia air hose 50 m Anchor rod 25 mm dia Cement Add for small Tools and Plants @

A. MATERIALS ( Contd ): Sl No Perticulars

Unit

Quantity

Add for Contractor's Profit @ Add for Contractor's Overheads @

10% 5% Total cost of Materials :

Rate in Rs. Contd Rs: Rs: Rs:

Amount in Rs. 1204.32 602.16 13970.11

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour Hour Hour

Quantity 3.50 3.50 7.00 7.00

Air compressor 8.5 cmm ( ele ) Fuel / Energy charges Heavy duty jack hammers 2 Nos Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

Rate in Rs. 108.00 282.00 17.50 6.25 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 378.00 987.00 122.50 43.75 1531.25 15.31 103.08 76.56 1726.20

Description

Unit Hour Hour Day Day Day

Quantity 3.50 7.00 0.50 0.50 1.00

Crew for Air compressor Crew for Jack hammer Bar bender Mason Cl- II Heavy mazdoor

Rate in Rs. 56.40 111.90 159.00 148.50 132.00

Amount in Rs. 197.40 783.30 79.50 74.25 132.00

41

DAM ALLIED WORKS

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

1266.45 12.66 126.65 189.97 63.32 63.32 1722.37

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for enabling works @ Add for 1 km rehandling lead charges: Cement 76 kg @ Rs: Steel 296 kg @ Rs: Total cost for

Rs: Rs: Rs: TOTAL Rs: 1.40% Rs: Total Rs: 129.10 / tonne 129.10 / tonne 25.00 Nos. Rate per Each Rate approved per Each Rs: Rs: Rs: Rs: Rs:

13970.11 1726.20 1722.37 17418.68 243.86 17662.55 9.81 38.21 17710.57 708.00 708.00

SECTION: DAM AND ALLIED WORKS.

YEAR : 2010-11

ITEM No: 11

ITEM: Providing and fixing 25 mm dia. 2.75 m long ribbed steel anchor rods with one end split and driven firmly using steel wedge into 1.25 m deep 38 mm dia. hole drilled in bed rock and other end provided with L-bend for embedding in concrete/ masonry for spillway and appurtenant works including drilling and cleaning hole, filling hole with thick cement slurry, driving anchor rod, cost of all materials, machinery, labour, steel wedge etc., complete with initial lead upto 1 km and all lifts. DATA: Consider 25 anchor rods for analysis. Depth of drilling for 25 holes 1.25 m deep Weight of 25 mm dia rods 2.75 m long @ 3.85 kg/m ( 2.75 x 3.85 ) Cement for cement slurry grouting per hole Rate of drilling by heavy duty Jack hammer / hr with 50 min / hr working Consider 2 heavy duty Jack hammers for drilling. Time for drilling 31.25 m duly considering frequent shifting

: : : :

31.25 m 10.60 kg 2.5 kg 6.00 m

say : 3 hours

1. Requirement of materials: 25 mm dia ribbed steel with 2.5 % wastage ( 25 x 10.6 x 1.025 ) : 272 kg Cement with 1 % wastage ( 25 x 2.5 x 1.01 ) : 63 kg Air hose 25 mm dia. for supplying air to 2 jack hammers. : 6 hours use Use of 38 mm drill rod : 31.25 m 2. Requirement of machinery : Deploy 2 heavy duty jack hammers for 3 hours for drilling holes. Deploy 8.5 cmm Air compressor for 3 hours for air supply. 3. Requirement of workforce ( other than machinery crew ) : Deploy 0.5 barbender, 1 gas cutter and 1 heavy mazdoor for preparing anchor bars and wedges. Deploy 0.5 mason Class-II and 1 heavy mazdoor for fixing anchor rods. 4. Rehandling lead : As both cement and steel are generally stored at site beyond 150 m from work area and are

42

DAM ALLIED WORKS

then rehandled, as and when required for works, 1 km rehandling lead including loading and unloading is considered. 5. Use rate of materials : Cost of 38 mm drill rod @ Rs: Life of drill rod for drilling in hard rock Use rate of drill rod per m drilling Cost of 25 mm dia air hose 50 m @ Rs: Life of air hose Use rate of 50 mm dia air hose per hour RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 Perticulars Unit Rm Hour kg kg Quantity 31.25 3.00 271.30 62.50

3833.50 / Each ( cost / life ) 150.00 / Rm ( cost / life ) UNIT :

Rs: 3833.50 : 150 m Rs: 25.56 Rs: 7500.00 : 800 hours Rs: 9.38 25.00 Nos. Rate in Rs. 25.56 9.38 36.20 4.00 Contd Amount in Rs. 798.65 28.13 9821.06 250.00

Use rate of 38 mm dia drill rod Use rate of air hose 50 m 2 Nos. Anchor rod 25 mm dia Cement

A. MATERIALS ( Contd ): Sl No Perticulars

Unit

Quantity

5 6

Gas for splitting anchor rods Steel wedges Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

LS LS

5.00 10.00

1% 10% 5% Total cost of Materials :

Rate in Rs. Contd 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 150.00 300.00 11347.83 113.48 1134.78 567.39 13163.48

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour Hour Hour

Quantity 3.00 3.00 6.00 6.00

Air compressor 8.5 cmm ( ele ) Fuel / Energy charges Heavy duty jack hammer 2 Nos Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3

Rate in Rs. 108.00 282.00 17.50 6.25 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 324.00 846.00 105.00 37.50 1312.50 13.13 88.35 65.63 1479.60

Description

Unit Hour Hour Day

Quantity 3.00 6.00 0.50

Crew for Air compressor Crew for Jack hammer Bar bender

Rate in Rs. 56.40 111.90 159.00

Amount in Rs. 169.20 671.40 79.50

43

DAM ALLIED WORKS

4 5 6

Mason Cl- II Gas cutter Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day Day

0.50 1.00 2.00

1% 10% 15% 5% 5% Total cost of Labour :

148.50 157.50 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

74.25 157.50 264.00 1415.85 14.16 141.59 212.38 70.79 70.79 1925.56

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for enabling works @

Rs: Rs: Rs: TOTAL Rs: 1.40% Rs: Total Rs:

13163.48 1479.60 1925.56 16568.64 231.96 16800.60

Add for 1 km rehandling lead charges: Cement 63 kg @ Rs: Steel 272 kg @ Rs: Total cost for

129.10 / tonne 129.10 / tonne 25.00 Nos. Rate per Each Rate approved per Each YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs:

8.07 35.02 16843.69 674.00 674.00 ITEM No: 12

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing, fabricating and placing in position reinforcement steel for RCC structures including cleaning, straightening, cutting, bending, hooking, lapping / welding joints wherever required, tying with 1.25 mm diameter soft annealed steel wire, including cost of all materials, machinery, labour etc., complete with initial lead upto 1 km and all lifts. DATA: Lap jointing considered for bars upto 28 mm diameter. Welded jointing considered for bars above 28 mm diameter. Quantity of steel above 28 mm diameter assumed @ : 20 percent Number of weld joints per tonne of steel : 14 Nos Nos.of weld joints / tonne for 20 % steel above 28 mm dia. : : 3 Nos No. of welding electrodes required @ 5 per joint : 15 Nos Quantity of binding wire per tonne : 9 kg Consider fabrication and placing 1 tonne steel for rate analysis. 1. Requirement of materials: Reinforcement steel with 2.5 % wastage ( 1 x 1.025 ) : 1.025 tonne Binding wire 1.25 mm dia @ 9 kg / t (1x9) : 9 kg Welding electrodes ( ordinary ) for 3 joints : 15 Nos. 2. Requirement of machinery : Deploy 1 welding transformer for 2 hour for welded joints. Deploy 1 Tower crane for 0.25 hour for lifting steel to placing area. 3. Requirement of workforce ( other than machinery crew ) : Cleaning and straightening : 2 Bar benders & 2 Heavy mazdoors Marking, cutting, bending and stacking : 2 Bar benders & 4 Heavy mazdoors

44

DAM ALLIED WORKS

Placing in position and tying : 2 Bar benders & 2 Heavy mazdoors Checking, correcting & misc. works : 1 Bar bender & 1 Heavy mazdoor 4. Rehandling lead : As steel is stored in the fabrication yard generally beyond 150 m from work area and then rehandled after fabrication, 1 km rehandling lead including loading and unloading is considered. For lifting of steel to the required position use of tower crane for 15 minutes per tonne of steel is considered. RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 Perticulars Unit tonne kg Each LS Quantity 1.025 9.00 15.00 2.50 UNIT : 1.00 tonne Rate in Rs. 36200.00 50.00 6.00 30.00 Total Rs: Contd Amount in Rs. 37105.00 450.00 90.00 75.00 37720.00

Rein.Steel with 2.5 % wastage Binding wire 1.25 mm dia Welding electrodes Sundries ( chairs / spacers etc )

A. MATERIALS ( Contd ): Sl No Perticulars

Unit

Quantity

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

Rate in Rs. Contd Rs: Rs: Rs: Rs:

Amount in Rs. 377.20 3772.00 1886.00 43755.20

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour LS

Quantity 2.00 2.00 0.25 0.25 1.00

Welding set Fuel / Energy charges Tower crane Fuel / Energy charges Sundries ( gloves / mask etc )

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4

Rate in Rs. 12.00 60.00 994.00 130.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 24.00 120.00 248.50 32.50 30.00 455.00 4.55 18.25 22.75 500.55

Description

Unit Hour Day Day Day

Quantity 0.25 0.50 7.00 9.00 1% 10%

Crew for Tower crane Welder Bar bender Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @

Rate in Rs. 62.00 157.50 159.00 132.00 Total Rs: Rs: Rs:

Amount in Rs. 15.50 78.75 1113.00 1188.00 2395.25 23.95 239.53

45

DAM ALLIED WORKS

Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

15% 5% 5% Total cost of Labour :

Rs: Rs: Rs: Rs:

359.29 119.76 119.76 3257.54

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for enabling works @ Add for 1 km rehandling lead charges: For 1 tonne steel @ Rs: Total cost for

Rs: Rs: Rs: TOTAL Rs: 1.40% Rs: Total Rs: 129.10 / tonne 1.00 tonne Rate per tonne Rate approved per tonne Rs: Rs: Rs: Rs:

43755.20 500.55 3257.54 47513.29 665.19 48178.48 129.10 48307.58 48310.00 48310.00

SECTION: DAM AND ALLIED WORKS.

YEAR : 2010-11

ITEM No: 13

ITEM: Providing and laying insitu vibrated M-15 ( 28 days cube compressive strength not less than 15 N / sq mm ) grade cement concrete using 80 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, providing mortar layer for lift joints, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc., complete for plain concrete works with initial lead upto 1 km and all lifts. ( Cement content : 210 kg / cum with use of super plasticiser ) Use rate of shuttering and Scaffolding materials : Consider one shutter and one soldier set : Size of shutter considered : 900 mm x 1200 mm Length of soldier for fixing shutter 4 mm thick plate 1.08 sqm @ 31.4 kg / sqm 50x50x6 mm angle 6.6 m length @ 3.8 kg / m 50x6 mm flat 1.8 m length @ 2.35 kg / m ISLC 100 2.3 m length @ 7.9 kg / m 6 mm plate 0.03 sqm @ 47.1 kg / sqm Cost of 4 mm plate 33.91 kg @ Cost of 6.6 m angle 25.08 kg @ Cost of 1.8 m flat 4.23 kg @ Cost of 2.3 m soldier 18.17 kg @ Cost of 6mm plate 1.41 kg @ Add for wastage @ Add for bolts & nuts 0.5 kg /sqm @ Add for fabrication of shutter @ Deduct salvage value @ Use rate of shutters: Use rate of shutters considering average 40 uses : Rs: Rs: Rs: Rs: Rs: 40.00 37.95 40.00 37.95 40.00 / kg / kg / kg / kg / kg 2.50% Rs: Rs: 55.00 / kg 10.00 / kg 15% Annexure-A

Area of one shutter

: : : : : : Total wt : Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Total Rs: ( - ) Rs: Total Rs: Rs:

1.08 sqm 2.3 m 33.91 kg 25.08 kg 4.23 kg 18.17 kg 1.41 kg 82.80 kg 1356.40 951.79 169.20 689.55 56.40 3223.34 80.58 27.50 828.00 4159.42 -623.91 3535.51 88.39

46

DAM ALLIED WORKS

Add for repairs / replacements / catwalks etc., @ Add for binding wire / temperary supports etc., @ Add for 2 J-bolts / sqm for soldier @ Rs: 20.00 / each Add for shutter oil at 0.2 ltr / sqm @ Rs: 25.00 / ltr Effective area of shutter & soldier ( allowing 10 cm margin at top / bottom ) Use rate of shuttering for concrete / use / sqm for 40 uses ( Excluding T & P / Profit / Overheads) Use rate of shutters considering average 30 uses : Add for repairs / replacements / catwalks etc., @ Add for binding wire / temperary supports etc., @ Add 2 J-bolts/sqm for fixing soldier @ Rs: 20.00 / Each Add for shutter oil at 0.2 ltr / sqm @ Rs: 25.00 / ltr

15% 5%

Rs: 13.26 Rs: 4.42 Rs: 40.00 Rs: 5.00 Total Rs: 151.07 : 1.00 sqm Rs: 151.07

15% 5%

Effective area of shutter & soldier with 100 mm margin at top & bottom

Rs: 117.85 Rs: 17.68 Rs: 5.89 Rs: 40.00 Rs: 5.00 Total Rs: 186.42 : 1.00 sqm

Cost of shuttering for concrete / use / sqm ( considering 30 uses ) ( Excluding T & P / Profit / Overheads)

Rs:

186.42

Erection and dismantling shuttering / scaffolding : Annexure-B 2 Fitters, 1 Carpentor Cl-II & 5 mazdoors erect 50 sqm shuttering & scaffolding / day. Cost of dismantling assumed at 50 % of erection charges. Area of shuttering with scaffolding / supports considered. : 100 sqm Cleaning, conveying, erection and oiling: Fitter shuttering 4 Nos. @ Rs: 148.50 / day Rs: 594.00 Carpentor Cl -II 2 Nos. @ Rs: 148.50 / day Rs: 297.00 Heavy mazdoor 10 Nos. @ Rs: 132.00 / day Rs: 1320.00 Dismantling and stacking: Fitter shuttering 2 Nos. @ Rs: 148.50 / day Rs: 297.00 Carpentor Cl -II 1 Nos. @ Rs: 148.50 / day Rs: 148.50 Heavy mazdoor 5 Nos. @ Rs: 132.00 / day Rs: 660.00 Total Rs: 3316.50 Labour charges for shuttering / scaffolding per sqm Rs: 33.17 ( Excluding T & P / Profit / Overheads / Hidden costs ) DATA: For 1 cum CC :- Coarse aggregates : 0.98 cum Blending ratio : 40 :30 : 20 : 10 Fine aggregate : 0.35 cum. Super plasticizer : 0.65 ltr Cement : 210 kg. Wastage : 1 % for cement and 2 % for coarse / fine aggregates. For incidental works such as mortar layer at lift joints etc., consider extra cement @ 3 kg / cum of concrete including wastage in handling. Assume daily average concreting programme of about 500 cum for 3 shift working. Hourly progress with 16.5 production hrs in 3 shifts ( 500 / 16.50 ) : 30 cum Rated capacity of batching plant considering 50 minutes / hour working and 70 percent job / management efficiency ( 30 x 60 / 50 / 0.70 ) : 51.40 cum For batching and mixing assume 50 cum / hour rated capacity Batching plant. Capacity of mixer drum : 2 x 1.50 cum For conveying and placing consider combination of tippers and tower cranes. Capacity of concrete bucket : 1.50 cum Weight of empty bucket : 0.25 tonne Weight of concrete 1.5 cum @ 2.4 t / cum : 3.60 tonne

47

DAM ALLIED WORKS

Total Cycle time for tower crane: Spotting & hooking loaded bucket Lifting, turning & moving loaded bucket Lowering & unloading concrete Lifting, turning & moving empty bucket Lowering & dehooking empty bucket Total Output of tower crane with 50 min / hr working and 80 % job / management efficiency ( 1.50 x 0.80 x 50 / 4.00 ) Consider 2 tower cranes of 5 t ( minimum ) lifting capacity for placing concrete. Cycle time for tipper: Turning & spotting Loading bucket Conveyance from BP to Tower crane spot

: 3.85 tonne : : : : : : 0.50 min 1.00 min 1.50 min 0.50 min 0.50 min 4.00 min

: 15.00 cum

: 0.50 min : 0.50 min : 2.00 min

Tower crane cycle Return trip from Tower crane spot to BP

Total Output of tipper with 50 min / hr working ( 1.5 x 50 / 9 ) No. of tippers for 30 cum / hour concreting ( 30 / 8.3 ) Consider 4 tippers for supplying concrete to 2 tower cranes. Consider 5 concrete buckets ( including 1 spare ) for 4 tippers. Consider 2 needle vibraters for vibrating laid concrete. Consider 10 hp pump for water supply for concrete mixing / curing. Consider 1 air compressor 7 cmm capacity for cleaning surface, air supply to batching plant and for operating concrete bucket doors. Output of concrete per shift of 8 hours ( 30 x 8 ) : 240 cum Consider 240 cum concrete for rate analysis. 1. Requirement of materials: Cement for mix with 1 % wastage ( 240 x 210 x 1.01 ) : 50904 kg Cement for incidental works @ 3 kg / cum ( 240 x 3 ) : 720 kg Coarse aggregate 80-40 mm size range ( 240 x 0.98 x 0.4 x 1.02 ) : 96 cum Coarse aggregate 40-20 mm size range ( 240 x 0.98 x 0.3 x 1.02 ) : 72 cum Coarse aggregate 20-10 mm size range ( 240 x 0.98 x 0.2 x 1.02 ) : 48 cum Coarse aggregate 10-4.75 mm size ( 240 x 0.98 x 0.1 x 1.02 ) : 24 cum Fine aggregate ( including incidental works ) ( 240 x 0.35 x 1.02 ) : 87.3 cum Super plasticiser ( 240 x 0.65 x 1.02 ) : 160 ltrs 2. Requirement of machinery : Deploy 50 cum / hour Batching & mixing plant for 8 hour for concrete production. Deploy 4 Tippers for 8 hours for conveying concrete buckets. Deploy 5 Concrete buckets for 8 hours for conveying concrete. Deploy 2 Tower cranes for 8 hours for lifting & placing concrete. Deploy 2 Needle vibraters 60 mm dia for 8 hours for vibrating concrete. Deploy 1 Air compressor 7 cmm for air supply for cleaning & other works. Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc. 3. Formwork & scaffolding : As mass concrete is generally placed in lifts of about 1.5 m heavy duty shutters are used. Requirement of shuttering for mass concrete will be about 0.5 sqm / cum concrete. Shuttering @ 0.50 sqm per cum of concrete ( 240 x 0.5 ) : 120 sqm No scaffolding required for dam mass concrete works.

: : : : :

4.00 min 2.00 min 9.00 min 8.30 cum 3.6 Nos.

48

DAM ALLIED WORKS

4. Requirement of workforce ( other than machinery crew ) : Foreman for controlling tower crane movements : 2 Nos. Mason Cl I for laying concrete ( 2 at each placing point ) : 4 Nos. Heavy mazdoors for loading cement to silo : 2 Nos. Heavy mazdoors for batching operations : 2 Nos. Heavy mazdoors for conveyer / air & water jet cleaning : 2 Nos. Heavy mazdoors for handling buckets( 3 at each point ) : 6 Nos. light mazdoors for cleaning / curing etc : 2 Nos. Labour charges for normal shuttering per sqm ( as per Annexure-B ) @ Rs: 33.17 For erecting & dismantling heavy duty shutters consider labour charges at 1.5 times the labour charges for erecting & dismantling normal shuttering. Labour charges for heavy duty shuttering 33.17 x 1.50 Rs: 49.75 5. Rehandling / Initial lead for materials: Consider 1 km rehandling lead for cement and 1 km initial lead for other materials.

6. Use rate of materials : Use rate of heavy duty shutters for mass concrete : 1.5 times normal shutters Use rate of normal shutter per sqm ( As per annexure-A ) @ Use rate of heavy duty shutter / sqm Rs: 151.07 x 1.50 RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum cum cum cum cum ltr sqm Quantity 50904.00 720.00 96.00 72.00 48.00 24.00 87.30 160.00 120.00 UNIT :

Rs: Rs:

151.07 226.60

240.00 cum Rate in Rs. 4.00 4.00 267.00 381.00 520.00 669.00 199.00 75.00 226.60 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 203616.00 2880.00 25632.00 27432.00 24960.00 16056.00 17372.70 12000.00 27191.74 357140.44 3571.40 35714.04 17857.02 0.00 0.00 414282.91

3 4 5

Cement for mix with 1% wastage Cement for incidentals @ 3 kg / cum Coarse aggregate 80-40 mm Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate ( screened ) Super Plasticizer or AEA Use rate of shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on C A @ Add royalty charges on F A @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 8.00 8.00 32.00 32.00 16.00 16.00

Batching plant 50 cum/hr rated capacity Fuel / Energy charges Air compressor 7 cmm ( ele ) Fuel / Energy charges Tipper Fuel / Energy charges Tower crane 5 t Fuel / Energy charges

Rate in Rs. 503.00 276.00 88.00 226.00 271.00 208.00 994.00 130.00

Amount in Rs. 4024.00 2208.00 704.00 1808.00 8672.00 6656.00 15904.00 2080.00

49

DAM ALLIED WORKS

5 6 7 8

Concrete bucket Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges Needle vibrator 60 mm dia ( ele ) Fuel / Energy charges Sundries

Hour Hour Hour Hour Hour Hour LS

40.00 40.00 8.00 8.00 16.00 16.00 10.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

11.00 5.00 5.00 50.00 8.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

440.00 200.00 40.00 400.00 128.00 128.00 300.00 43692.00 436.92 1378.00 2184.60 47691.52

C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day sqm

Quantity 8.00 8.00 32.00 16.00 8.00 16.00 4.00 2.00 2.00 2.00 2.00 6.00 2.00 120.00

10 11

Crew for Batching plant Crew for Air compressor Crew for Tipper ( 4 ) Crew for Tower crane ( 2 ) Crew for Pump Crew for Needle vibrator ( 2 ) Mason Class-I Foreman Heavy mazdoor for silo ( cement handling ) for batching plant for conveyor system for laying & vibrating Light mazdoor for cleaning / washing / curing Labour cost for shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Rate in Rs. 108.20 56.40 56.70 62.00 26.90 53.30 159.00 177.00 134.00 132.00 132.00 132.00 130.50 49.75 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 865.60 451.20 1814.40 992.00 215.20 852.80 636.00 354.00 268.00 264.00 264.00 792.00 261.00 5969.70 13999.90 140.00 1399.99 2099.99 700.00 700.00 19039.86

1% 10% 15% 5% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for aggregate conveyor system @ Add for electric sub-station / Demand charges @ Add for trestle bridge for tower crane track @ Add for other enabling works @ 2.80% 1.50% 4.40% 1.40%

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Total Rs:

414282.91 47691.52 19039.86 481014.30 13468.40 7215.21 21164.63 6734.20 529596.74

Add for 1 km rehandling / initial lead including loading / unloading :

50

DAM ALLIED WORKS

Cement 51624 kg @ Coarse aggregates 240 cum @ Fine aggregate 87.30 cum @ Total cost for

Rs: Rs: Rs:

129.10 / tonne 121.90 / cum 84.90 / cum 240.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs:

6664.66 29256.00 7411.77 572929.17 2387.00 2387.00 ITEM No: 14

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing and laying insitu vibrated M-10 ( 28 days cube compressive strength not less than 10 N / sq mm ) grade cement concrete using 80 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding,

cleaning, providing mortar layer for lift joints, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc., complete for plain concrete works with initial lead upto 1 km and all lifts. ( Cement content : 190 kg / cum with use of super plasticiser ) DATA: For 1 cum CC :- Coarse aggregates : 0.98 cum Blending ratio : 40 :30 : 20 : 10 Fine aggregate : 0.37 cum. Cement : 190 kg Super plasticizer : 0.60 ltr Wastage : 1 % for cement and 2 % for coarse / fine aggregates. Assume daily average concreting programme of about 500 cum. Details of plant and machinery same as in item 13. Output of concrete per hour as per data in Item : 13 : 30 cum Output of concrete per shift of 8 hours ( 30 x 8 ) : 240 cum Consider 240 cum concrete for rate analysis. 1. Requirement of materials: Cement for mix with 1 % wastage ( 240 x 190 x 1.01 ) : 46056 kg Cement for incidental works @ 3 kg / cum ( 240 x 3 ) : 720 kg Coarse aggregate 80-40 mm size range ( 240 x 0.98 x 0.4 x 1.02 ) : 96 cum Coarse aggregate 40-20 mm size range ( 240 x 0.98 x 0.3 x 1.02 ) : 72 cum Coarse aggregate 20-10 mm size range ( 240 x 0.98 x 0.2 x 1.02 ) : 48 cum Coarse aggregate 10-4.75 mm size ( 240 x 0.98 x 0.1 x 1.02 ) : 24 cum Fine aggregate ( including incidental works ) ( 240 x 0.37 x 1.02 ) : 92.2 cum Super plasticiser ( 240 x 0.60 x 1.02 ) : 147 ltrs 2. Requirement of machinery : Requirement of plant and machinery same as in item 13. Deploy 50 cum / hour rated capacity batching plant for production of concrete. Deploy 2 Tower cranes for 8 hours for lifting & placing concrete. Deploy 4 tippers for 30 cum / hour output of batching plant. Deploy 4 Tippers for 8 hours for conveying concrete buckets. Deploy 5 Concrete buckets for 8 hours for conveying concrete. Deploy 2 Needle vibraters 60 mm dia for 8 hours for vibrating concrete. Deploy 1 Air compressor 7 cmm for air supply for cleaning & other works. Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc. 3. Formwork & scaffolding : As mass concrete is generally placed in lifts of about 1.5 m heavy duty shutters are used. Requirement of shuttering for mass concrete will be about 0.5 sqm / cum concrete. Shuttering @ 0.50 sqm per cum of concrete ( 240 x 0.5 ) : 120 sqm No scaffolding required for dam mass concrete works. 4. Requirement of workforce ( other than machinery crew ) : Foreman for controlling tower crane movements : 2 Nos. Mason Cl I for laying concrete ( 2 at each placing point ) : 4 Nos.

51

DAM ALLIED WORKS

Heavy mazdoors for loading cement to silo : 2 Nos. Heavy mazdoors for batching operations : 2 Nos. Heavy mazdoors for conveyer / air & water jet cleaning : 2 Nos. Heavy mazdoors for handling buckets( 3 at each point ) : 6 Nos. light mazdoors for cleaning / curing etc : 2 Nos. Labour charges for normal shuttering per sqm ( as per Annexure-B ) @ Rs: 33.17 For erecting & dismantling heavy duty shutters consider labour charges at 1.5 times the labour charges for erecting & dismantling normal shuttering. Labour charges for heavy duty shuttering 33.17 x 1.50 Rs: 49.75 5. Rehandling / Initial lead for materials: Consider 1 km rehandling lead for cement and 1 km initial lead for other materials.

6. Use rate of materials : Use rate of heavy duty shutters for mass concrete : 1.5 times normal shutters Use rate of normal shutter per sqm ( As per annexure-A ) @ Use rate of heavy duty shutter / sqm Rs: 151.07 x 1.50 RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum cum cum cum cum ltr sqm Quantity 46056.00 720.00 96.00 72.00 48.00 24.00 92.20 147.00 120.00 UNIT :

Rs: Rs:

151.07 226.60

240.00 cum Rate in Rs. 4.00 4.00 267.00 381.00 520.00 669.00 199.00 75.00 226.60 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 184224.00 2880.00 25632.00 27432.00 24960.00 16056.00 18347.80 11025.00 27191.74 337748.54 3377.49 33774.85 16887.43 0.00 0.00 391788.31

3 4 5

Cement for mix with 1% wastage Cement for incidentals @ 3 kg / cum Coarse aggregate 80-40 mm Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate ( screened ) Super Plasticizer or AEA Use rate of shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on C A @ Add royalty charges on F A @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5 6

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 8.00 8.00 32.00 32.00 16.00 16.00 40.00 40.00 8.00

Batching plant 50 cum/hr rated capacity Fuel / Energy charges Air compressor 7 cmm ( ele ) Fuel / Energy charges Tipper Fuel / Energy charges Tower crane 5 t Fuel / Energy charges Concrete bucket Fuel / Energy charges 10 hp pump ( ele )

Rate in Rs. 503.00 276.00 88.00 226.00 271.00 208.00 994.00 130.00 11.00 5.00 5.00

Amount in Rs. 4024.00 2208.00 704.00 1808.00 8672.00 6656.00 15904.00 2080.00 440.00 200.00 40.00

52

DAM ALLIED WORKS

7 8

Fuel / Energy charges Needle vibrator 60 mm dia ( ele ) Fuel / Energy charges Sundries

Hour Hour Hour LS

8.00 16.00 16.00 10.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

50.00 8.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

400.00 128.00 128.00 300.00 43692.00 436.92 1378.00 2184.60 47691.52

C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day sqm

Quantity 8.00 8.00 32.00 16.00 8.00 16.00 4.00 2.00 2.00 2.00 2.00 6.00 2.00 120.00

10 11

Crew for Batching plant Crew for Air compressor Crew for Tipper ( 4 ) Crew for Tower crane ( 2 ) Crew for Pump Crew for Needle vibrator ( 2 ) Mason Class-I Foreman Heavy mazdoor for silo ( cement handling ) for batching plant for conveyor system for laying & vibrating Light mazdoor for cleaning / washing / curing Labour cost for shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Rate in Rs. 108.20 56.40 56.70 62.00 26.90 53.30 159.00 177.00 134.00 132.00 132.00 132.00 130.50 49.75 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 865.60 451.20 1814.40 992.00 215.20 852.80 636.00 354.00 268.00 264.00 264.00 792.00 261.00 5969.70 13999.90 140.00 1399.99 2099.99 700.00 700.00 19039.86

1% 10% 15% 5% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for aggregate conveyor system @ Add for electric sub-station/ Demand charges @ Add for trestle bridge for tower crane track @ Add for other enabling works @ 2.80% 1.50% 4.40% 1.40%

Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs:

391788.31 47691.52 19039.86 458519.69 12838.55 6877.80 20174.87 6419.28 504830.18 6038.78 29256.00 7827.78

Add for 1 km rehandling / initial lead including loading / unloading : Cement 46776 kg @ Rs: 129.10 / tonne Coarse aggregates 240 cum @ Rs: 121.90 / cum Fine aggregates 92.20 cum @ Rs: 84.90 / cum

53

DAM ALLIED WORKS

Total cost for

240.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs:

547952.74 2283.00 2283.00 ITEM No: 15

SECTION: DAM AND ALLIED WORKS.

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than 20 N / sq mm ) grade cement concrete using 40 mm down size approved, clean, hard, graded aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding,

cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete for RCC works of gallery, sluice, spillway crest, spillway d / s face, energy dissipating structures, training walls, piers, abutments and such other locations with initial lead upto 1 km and all lifts. ( Cement content : 300 kg / cum with use of super plasticiser ). DATA: For 1 cum CC :- Coarse aggregates : 0.90 cum Blending ratio : 50 :30 : 20 Fine aggregate : 0.40 cum. Cement : 300 kg Super plasticizer : 0.90 ltr Wastage : 1 % for cement and 2 % for coarse / fine aggregates. Assume daily average concreting programme of about 500 cum. Details of plant and machinery same as in item 13. Output of concrete per hour as per data in Item : 13 : 30 cum Output of concrete per shift of 8 hours ( 30 x 8 ) : 240 cum Consider 240 cum concrete for rate analysis. 1. Requirement of materials: Cement for mix with 1 % wastage ( 240 x 300 x 1.01 ) : 72720 kg Cement for incidental works @ 3 kg / cum ( 240 x 3 ) : 720 kg Coarse aggregate 40-20 mm size range ( 240 x 0.9 x 0.5 x 1.02 ) : 110.2 cum Coarse aggregate 20-10 mm size range ( 240 x 0.9 x 0.3 x 1.02 ) : 66.1 cum Coarse aggregate 10-4.75 mm size ( 240 x 0.9 x 0.2 x 1.02 ) : 44 cum Fine aggregate ( including incidental works ) ( 240 x 0.4 x 1.02 ) : 99.5 cum Super plasticiser ( 240 x 0.9 x 1.02 ) : 220 ltrs 2. Requirement of machinery : Requirement of plant and machinery same as in item 13. Deploy 50 cum / hour rated capacity batching plant for production of concrete. Deploy 2 Tower cranes for 8 hours for lifting & placing concrete. Deploy 4 tippers for 30 cum / hour output of batching plant. Deploy 4 Tippers for 8 hours for conveying concrete buckets. Deploy 5 Concrete buckets for 8 hours for conveying concrete. Deploy 2 Needle vibraters 60 mm dia for 8 hours for vibrating concrete. Deploy 1 Air compressor 7 cmm for air supply for cleaning & other works. Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc. 3. Formwork & scaffolding : As concrete is generally placed in lifts of about 1.5 m heavy duty shutters are used. Requirement of shuttering for concreting of gallery, sluice, abutment, pier, spillway crest, bucket etc., will be about 1.5 sqm / cum of concrete. Shuttering @ 1.50 sqm per cum of concrete ( 240 x 1.5 ) : 360 sqm Scaffolding / supports etc @ 15 percent of cost of shuttering. 4. Requirement of workforce ( other than machinery crew ) : Foreman for controlling tower crane movements : 2 Nos. Mason Cl I for laying concrete ( 2 at each placing point ) : 4 Nos. Heavy mazdoors for loading cement to silo : 2 Nos. Heavy mazdoors for batching operations : 2 Nos.

54

DAM ALLIED WORKS

Heavy mazdoors for conveyer / air & water jet cleaning : 2 Nos. Heavy mazdoors for handling buckets( 3 at each point ) : 6 Nos. light mazdoors for cleaning / curing etc : 2 Nos. Labour charges for normal shuttering per sqm ( as per Annexure-B ) @ Rs: 33.17 For erecting & dismantling heavy duty shutters consider labour charges at 1.5 times the labour charges for erecting & dismantling normal shuttering. Labour charges for heavy duty shuttering 33.17 x 1.50 Rs: 49.75 Labour charges for scaffolding / supports @ 15 percent of labour charges for shuttering.

5. Rehandling / Initial lead for materials: Consider 1 km rehandling lead for cement and 1 km initial lead for other materials. 6. Use rate of materials : Use rate of heavy duty shutters for mass concrete : 1.5 times normal shutters Use rate of normal shutter per sqm ( As per annexure-A ) @ Rs: Use rate of heavy duty shutter / sqm Rs: 151.07 x 1.50 Rs: RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum cum cum cum ltr sqm Quantity 72720.00 720.00 110.20 66.10 44.00 99.50 220.00 360.00 UNIT : 240.00 cum Rate in Rs. 4.00 4.00 381.00 520.00 669.00 199.00 75.00 226.60 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

151.07 226.60

3 4 5 6

Cement for mix with 1% wastage Cement for incidentals @ 3 kg / cum Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate ( screened ) Super Plasticizer or AEA Use rate of shuttering Scaffolding @ 15 % of shuttering Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on C A @ Add royalty charges on F A @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Amount in Rs. 290880.00 2880.00 41986.20 34372.00 29436.00 19800.50 16500.00 81575.23 12236.28 529666.21 5296.66 52966.62 26483.31 0.00 0.00 614412.80

B. MACHINERY: Sl No 1 2 3 4 5 6

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 8.00 8.00 32.00 32.00 16.00 16.00 40.00 40.00 8.00 8.00

Batching plant 50 cum/hr rated capacity Fuel / Energy charges Air compressor 7 cmm ( ele ) Fuel / Energy charges Tipper Fuel / Energy charges Tower crane 5 t Fuel / Energy charges Concrete bucket Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges

Rate in Rs. 503.00 276.00 88.00 226.00 271.00 208.00 994.00 130.00 11.00 5.00 5.00 50.00

Amount in Rs. 4024.00 2208.00 704.00 1808.00 8672.00 6656.00 15904.00 2080.00 440.00 200.00 40.00 400.00

55

DAM ALLIED WORKS

7 8

Needle vibrator 60 mm dia ( ele ) Fuel / Energy charges Sundries

Hour Hour LS

16.00 16.00 10.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

8.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

128.00 128.00 300.00 43692.00 436.92 1378.00 2184.60 47691.52

C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day sqm

Quantity 8.00 8.00 32.00 16.00 8.00 16.00 4.00 2.00 2.00 2.00 2.00 6.00 2.00 360.00

10 11 12

Crew for Batching plant Crew for Air compressor Crew for Tipper ( 4 ) Crew for Tower crane ( 2 ) Crew for Pump Crew for Needle vibrator ( 2 ) Mason Class-I Foreman Heavy mazdoor for silo ( cement handling ) for batching plant for conveyor system for laying & vibrating Light mazdoor for cleaning / washing / curing Labour cost for shuttering Labour cost for scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Rate in Rs. 108.20 56.40 56.70 62.00 26.90 53.30 159.00 177.00 134.00 132.00 132.00 132.00 130.50 49.75 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 865.60 451.20 1814.40 992.00 215.20 852.80 636.00 354.00 268.00 264.00 264.00 792.00 261.00 17909.10 2686.37 28625.67 286.26 2862.57 4293.85 1431.28 1431.28 38930.90

1% 10% 15% 5% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for aggregate conveyor system @ Add for electric sub-station / Demand charges @ Add for trestle bridge for tower crane track @ Add for other enabling works @ 2.80% 1.50% 4.40% 1.40%

Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs:

614412.80 47691.52 38930.90 701035.23 19628.99 10515.53 30845.55 9814.49 771839.79 9481.10 26854.57 8447.55 816623.01 3403.00

Add for 1 km rehandling / initial lead including loading / unloading : Cement 73440 kg @ Rs: 129.10 / tonne Coarse aggregate 220.3 cum @ Rs: 121.90 / cum Fine aggregates 99.50 cum @ Rs: 84.90 / cum Total cost for 240.00 cum Rate per cum

56

DAM ALLIED WORKS

Rate approved per cum SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

Rs:

3403.00 ITEM No: 16

ITEM: Providing and laying insitu vibrated M-15 ( 28 days cube compressive strength not less than 15 N / sq mm ) grade cement concrete using 40 mm down size approved, clean, hard, graded

aggregates including cost of all materials, machinery, labour, formwork, centering, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete for plain concrete works with initial lead upto 1 km and all lifts. ( Cement content : 240 kg / cum with use of super plasticiser ) DATA: For 1 cum CC :- Coarse aggregates : 0.90 cum Blending ratio : 50 :30 : 20 Fine aggregate : 0.40 cum. Cement : 240 kg Super plasticizer : 0.75 ltr Wastage : 1 % for cement and 2 % for coarse / fine aggregates. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 40-20 mm CA ( 0.094 cum ) : 4.00 min Batching 20-10 mm & 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Total : 5.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) : 73 mixes Output of CC for 73 mixes ( 73 x 50 / 240 ) say : 15.20 cum Consider 15.20 cum concrete for rate analysis. 1. Requirement of materials: Cement for mix with 1 % wastage ( 15.2 x 240 x 1.01 ) : 3685 kg Cement for incidental works @ 3 kg / cum ( 15.2 x 3 ) : 46 kg Coarse aggregate 40-20 mm size range ( 15.2 x 0.9 x 0.5 x 1.02 ) : 7.00 cum Coarse aggregate 20-10 mm size range ( 15.2 x 0.9 x 0.3 x 1.02 ) : 4.20 cum Coarse aggregate 10-4.75 mm size ( 15.2 x 0.9 x 0.2 x 1.02 ) : 2.80 cum Fine aggregate ( 15.2 x 0.4 x 1.02 ) : 6.20 cum Super plasticiser ( 15.2 x 0.75 x 1.02 ) : 11.6 ltrs 2. Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. 3. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Requirement of shuttering for plain concrete works is assumed at 1 sqm / cum of concrete. Shuttering @ 1.00 sqm per cum of concrete ( 15.2 x 1 ) : 15.20 sqm Scaffolding / supports etc @ 15 percent of cost of shuttering. 4. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Batching 40-20 mm CA Heavy mazdoors : 3 Nos. Batching 20-10 mm & 10 mm below CA Heavy mazdoors : 3 Nos. Batching fine aggregate Heavy mazdoors : 3 Nos. Batching cement Heavy mazdoors : 2 Nos.

57

DAM ALLIED WORKS

Remixing and conveying concrete Laying concrete Washing / cleaning / curing etc

Heavy mazdoors Light mazdoors Mason Heavy mazdoors Light mazdoors

: : : : :

4 Nos. 15 Nos. 1 No. 3 Nos. 1 No.

Labour charges for normal shuttering / sqm ( Annexure-B Item :13 ) @ Rs: Labour charges for erecting & dismantling scaffolding @ 15 % of cost labour for shuttering. 5. Rehandling / Initial lead for materials: 1 km rehandling lead for cement and 1 km initial lead for other materials considered. 6. Use rate of materials : Use rate of normal shutter per sqm ( Annexure-A Item : 13 ) @ Rs: RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum cum cum cum ltr sqm Quantity 3685.00 46.00 7.00 4.20 2.80 6.20 11.60 15.20 UNIT : 15.20 cum Rate in Rs. 4.00 4.00 381.00 520.00 669.00 199.00 75.00 151.07 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

33.17

151.07

3 4 5 6

Cement for mix with 1% wastage Cement for incidentals @ 3 kg / cum Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate ( screened ) Super plasticizer Use rate of shuttering Use rate of scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add royalty charges on CA @ Add royalty charges on FA @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Amount in Rs. 14740.00 184.00 2667.00 2184.00 1873.20 1233.80 870.00 2296.19 344.43 26392.62 263.93 2639.26 1319.63 0.00 0.00 30615.44

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 1.00 1.00 8.00 8.00

Concrete mixer 300 / 200 ltr ( ele ) Fuel / Energy charges 10 hp pump ( ele ) Fuel / Energy charges Needle vibrator 40 mm dia ( ele ) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No

Rate in Rs. 38.00 25.00 5.00 50.00 7.00 5.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 304.00 200.00 5.00 50.00 56.00 40.00 655.00 6.55 29.00 32.75 723.30

Description

Unit

Quantity

Rate in Rs.

Amount in Rs.

58

DAM ALLIED WORKS

1 2 3

Crew for Concrete mixer Crew for Pump Crew for Needle vibrator

Hour Hour Hour

8.00 1.00 8.00

75.10 26.90 53.30 Contd

600.80 26.90 426.40

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

4 5

7 8

Mason Class-I Heavy mazdoor for batching cement ( cement handling ) for batching other materials for loading mortar pans for laying Light mazdoor for conveying concrete for cleaning / washing / curing Labour cost of shuttering Labour cost of scaffolding @ 15 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day Day Day Day Day Day sqm

1.00 2.00 9.00 4.00 3.00 15.00 1.00 15.20

Rate in Rs. Contd 159.00 134.00 132.00 132.00 132.00 130.50 130.50 33.17 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 159.00 268.00 1188.00 528.00 396.00 1957.50 130.50 504.11 75.62 6260.82 62.61 626.08 939.12 313.04 313.04 8514.72

1% 10% 15% 5% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

Rs: Rs: Rs: Total Rs: Add for enabling works @ 1.40% Rs: TOTAL Rs: Add for 1 km rehandling / initial lead including loading / unloading: Cement 3731 kg @ Rs: 129.10 / tonne Rs: Coarse aggregates 14.0 cum @ Rs: 121.90 / cum Rs: Fine aggregates 6.2 cum @ Rs: 84.90 / cum Rs: Total cost for 15.20 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11

30615.44 723.30 8514.72 39853.46 557.95 40411.41 481.67 1706.60 526.38 43126.06 2837.00 2837.00 ITEM No: 17

ITEM: Providing and laying insitu vibrated M-15 ( 28 days cube compressive strength not less than 15 N / sq mm ) grade cement concrete using 40 mm down size approved, clean, hard, graded aggregates with placing and sinking plums of size 150 to 80 mm upto 15 percent for gravity type structures including cost of all materials, machinery, labour, formwork, scaffolding, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete with initial lead upto 1 km and all lifts. ( Cement content : 210 kg / cum of concrete with use of plums of size 150 to 80 mm and super plasticiser )

59

DAM ALLIED WORKS

DATA: For 1 cum CC :- Coarse aggregates : 0.90 cum Fine aggregate : 0.40 cum. Cement : 247 kg

Blending ratio : 50 :30 : 20 Super plasticizer : 0.75 ltr

1.

2.

3.

4.

For 1 cum plum CC :- Coarse aggregates : 0.765 cum Blending ratio : 50 :30 : 20 Fine aggregate : 0.34 cum. Super plasticizer : 0.65 ltr Cement : 210 kg. Plums of size 150 to 80 mm : 0.24 cum Wastage : 1 % for cement and 2 % for coarse / fine aggregates & plums. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 40-20 mm CA ( 0.091 ) cum : 3.50 min Batching 20-10 mm & 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Cycle time for batching / mixing / unloading 1 mix : 5.00 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5 ) : 80 mixes Output of CC for 80 mixes ( 80 x 50 / 247 ) say : 16.20 cum Quantity of plum concrete for sinking 15 % plums ( 16.20 / 0.85 ) : 19.00 cum Qty of plums ( solid volume ) in plum concrete ( 19.00 x 0.15 ) : 2.85 cum Consider 19.00 cum plum concrete for rate analysis. Requirement of materials: Cement for mix with 1 % wastage ( 19 x 210 x 1.01 ) : 4030 kg Cement for incidental works @ 3 kg / cum ( 19 x 3 ) : 57 kg Coarse aggregate 40-20 mm size range ( 19 x 0.765 x 0.5 x 1.02 ) : 7.45 cum Coarse aggregate 20-10 mm size range ( 19 x 0.765 x 0.3 x 1.02 ) : 4.45 cum Coarse aggregate 10-4.75 mm size ( 19 x 0.765 x 0.2 x 1.02 ) : 2.95 cum Qty of plums ( loose volume) with 2 % wastage ( 19 x 0.24 x 1.02 ) : 4.65 cum Fine aggregate ( 19 x 0.34 x 1.02 ) : 6.60 cum Super plasticiser ( 19 x 0.65 x 1.02 ) : 12.6 ltrs Requirement of machinery : Deploy 300 / 200 ltr capacity concrete mixer for 8 hours for production of concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 1 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Consider normal shuttering as concrete is laid in smaller lifts. Requirement of shuttering for plain concrete works is assumed at 1 sqm / cum of concrete. Shuttering @ 1.00 sqm per cum of concrete ( 19 x 1 ) : 19.00 sqm Scaffolding / supports etc @ 15 percent of cost of shuttering. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Batching 40-20 mm CA Heavy mazdoors : 3 Nos. Batching 20-10 mm & 10 mm below CA Heavy mazdoors : 3 Nos. Batching fine aggregate Heavy mazdoors : 3 Nos. Batching cement Heavy mazdoors : 2 Nos. Remixing and conveying concrete Heavy mazdoors : 4 Nos. Light mazdoors : 16 Nos. Conveying plums Heavy mazdoors : 1 Nos.

60