GATE / HOIST AND ALLIED WORKS

Length of welding
Number of electrodes ( for structural steel )

: 3228.20 Rm
: 33626 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.7

Item: Lifting beam for spillway stoplog gate elements :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of lifting beam for operating the stoplog gate elements
provided for Kodasalli dam spillway under Kali Stage-II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Sl No. DESCRIPTION OF MATERIALS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Web plate 540x15476x8 mm 2 Nos

Flange plate 150x15476x16 mm 4 Nos
Stiffener 100x400x10 mm 28 Nos
End plate 560x1120x12 mm 2 Nos
Stiffener 250x525x10 mm 4 Nos
Hook plate 350x625x20 mm 4 Nos
Stiffener 120x540x10 mm 20 Nos
Plate 120x125x10 mm 8 Nos
Plate 200x200x16 mm 4 Nos
Plate 160x1130x10 mm 4 Nos
Plate 122x165x20 mm 2 Nos
Plate 60x162x10 mm 4 Nos
Plate 140x140x20 mm 10 Nos
Plate 200x2071x20 mm 48 Nos
Plate 427x604x25 mm 2 Nos
Hook 315x815x60 mm 2 Nos
Plate 100x160x20 mm 2 Nos
Bush dia 105 / 85 x 120 mm 2 Nos
Pin dia 85 x 268 mm 2 Nos
Keeper pl 40x140x10 mm 4 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

21
22
23
24
25
26
27
28
29
30

Weight Gas cutting

Weld length
in kg
length in m
in m
1050.00
33.0
--1166.00
62.8
123.8
88.00
2.8
8.7
118.00
3.4
2.3
41.00
3.1
6.2
137.00
3.9
4.6
102.00
13.2
31.2
9.00
2.0
3.9
20.00
1.6
3.2
57.00
9.5
--6.00
0.6
0.5
3.00
0.9
1.0
31.00
2.8
--260.00
17.0
--101.00
3.0
--100.00
----5.00
0.2
0.5
5.00
----24.00
----2.00
-----

Number of
electrodes

Weight
in kg

Number of
electrodes

Contd
Pin dia 90 x 285 mm 2 Nos
Pin dia 120 x 252 mm 1 Nos
Pin dia 85 x 300 mm 2 Nos
Guide shoe pl 150x150x12 mm 4 Nos
Guide shoe pl 103x150x12 mm 8 Nos
Plate 26x150x12 mm 4 Nos
Stiffener 40x93x8 mm 8 Nos
Stiffener 140x120x10 mm 4 Nos
Stiffener 120x250x10 mm 2 Nos
Rod dia 60 x 300 mm 2 Nos

29.00
22.00
26.00
8.00
12.00
2.00
2.00
5.00
5.00
13.00

200

Gas cutting
length in m

Weld length
in m

------1.2
2.0
0.7 SV
0.5
1.0
0.8
0.2

--------1.2
1.2
2.1
1.0
1.0
0.7

1238
87
23
62
46
312
39
32
--5
10
--------5
-------

--------12
24
21
10
10
7

GATE / HOIST AND ALLIED WORKS

31
32
33
34
35

Stopper pl 60x210x20 mm 2 Nos

Plate 40x150x12 mm 1 No.
Bolt/Nut/Washer dia 24 x150 mm 2 Nos
Bolt/Nut/Washer dia 16 x35 mm 16 Nos
Plate 210x540x10 mm 8 Nos
Total :

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bar
Plates / Flats
2. Alloy steel components :
Pin
3. Forged steel components :
Hook
4. Alluminium / Bronze alloy components :
Bush
5. Bolts / Nuts / Washers
MS Bolts / Nuts / Washers
6. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

4.00
1.00
1.00
2.00
71.00
3528.00
kg

0.2
------6.0
172.4
Rm

0.5
------17.3
210.9
Rm

5
------173
2121
Nos

IS : 2062
: 13.00 kg
: 3306.00 kg
IS : 1570
: 101.00 kg
IS : 2004
: 103.00 kg
IS : 305
: 5.00 kg
IS : 1363
: 3.00 kg
: 172.40 Rm
: 210.90 Rm
: 2121 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.8

Item: Spillway gantry crane :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 25 t moving gantry crane for operating the stoplog
gate elements provided for Alamatti dam spillway under Upper Krishna Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.

Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11

Gantry portal :
Plate 850/450x2650x10 mm 4 Nos
Plate 1500/850x2800x10 mm 4 Nos
Plate 850/650x2700x10 mm 4 Nos
Plate 1500/650x2650x10 mm 4 Nos
Plate 320x10700x20 mm 2 Nos
Plate 320x2589x20 mm 2 Nos
Plate 320x1300x20 mm 2 Nos
Plate 320x1050x20 mm 2 Nos
Plate 320x2757x20 mm 2 Nos
Plate 320x1050x20 mm 2 Nos
Plate 320x282x20 mm 8 Nos

Weight
in kg
544.00
858.00
638.00
651.00
1076.00
260.00
131.00
106.00
277.00
106.00
114.00

201

Gas cutting
length in m
16.0
20.0
17.0
18.0
22.0
5.8
3.3
2.8
6.2
2.8
4.8

Weld length
in m

DV
DV
F10
F10
F10
F10
F10
F10
DV

--6.8
2.6
--86.0
22.0
10.4
9.7
23.4
9.7
19.3

Number of
electrodes
--61
25
--2408
616
291
272
655
272
560

GATE / HOIST AND ALLIED WORKS

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Plate 320x728x20 mm 2 Nos

Plate 320x450x16 mm 4 Nos
Plate 320x650x16 mm 4 Nos
Plate 320x500x10 mm 4 Nos
Plate 280x489x8 mm 2 Nos
Plate 280x584x8 mm 2 Nos
Plate 280x725x8 mm 2 Nos
Plate 280x850x8 mm 6 Nos
Plate 280x839x8 mm 2 Nos
Stiffener 280x774x8 mm 2 Nos
Stiffener 280x768x8 mm 2 Nos
Stiffener 280x650x8 mm 2 Nos
Stiffener 280x635x8 mm 2 Nos
Stiffener 150x892x10 mm 2 Nos
Plate 320x4231x16 mm 8 Nos
Plate 500/380x4230x10 mm 8 Nos
Plate 240x240x10 mm 8 Nos
Washer dia 160x10 mm 4 Nos
Stiffener 280x500x8 mm 4 Nos
Plate 280x468x8 mm 4 Nos
Plate 280x431x8 mm 4 Nos
Plate 280x393x8 mm 4 Nos
Plate 280x380x8 mm 4 Nos
Flange pl 380x7176x8 mm 2 Nos
Web plate 250x7176x8 mm 2 Nos
Stiffener 220x380x8 mm 8 Nos
Flange pl 412x7176x10 mm 2 Nos
Stiffener 396x450x10 mm 2 Nos
Web plate 450x7176x8 mm 2 Nos
Stiffener 396x450x8 mm 8 Nos
Web plate 320x7176x10 mm 2 Nos
Flange pl 510x7176x8 mm 2 Nos
End plate 430x630x12 mm 2 Nos
Stiffener 284x510x8 mm 2 Nos
Plate 400x7140x14 mm 2 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

47
48
49
50
51
52
53
54
55
56
57
58

Contd
Plate 1000x7140x10 mm 2 Nos
Plate 360x1000x8 mm 10 Nos
Plate 350x460x10 mm 4 Nos
Pin dia 80 x 520 mm 2 Nos
Keeper pl 40x130x10 mm 4 Nos
Screw dia 12 x 50 mm 8 Nos
Plate 255x320x12 mm 16 Nos
Plate 180x450x8 mm 16 Nos
Bolt/Nut/Washer dia 10x40 mm 160 Nos
Bolt/Nut/Washer dia 16x80 mm 192 Nos
Plate 350x450x12 mm 4 Nos
Plate 400x540x16 mm 4 Nos

73.00
73.00
105.00
50.00
17.00
21.00
25.00
90.00
29.00
27.00
27.00
23.00
22.00
21.00
1361.00
1328.00
36.00
8.00
35.00
33.00
30.00
28.00
27.00
342.00
225.00
42.00
464.00
28.00
406.00
89.00
361.00
460.00
51.00
18.00
628.00

Weight
in kg
1121.00
226.00
51.00
41.00
2.00
2.00
123.00
81.00
6.00
26.00
60.00
108.00

202

2.1
3.1
3.9
3.3
1.5
1.8
2.0
6.8
2.3
2.1
2.1
1.9
1.8
2.1
36.4
40.0
3.9
2.0
3.1
3.0
2.9
2.7
2.6
15.1
14.9 SV
4.8
15.2
1.7
15.3 SV
6.8
15.0
15.4
2.2
1.6
15.0

Gas cutting
length in m

6.8
9.8
13.0
6.5
5.0
5.8
6.9
23.8
7.8
7.3
7.3
6.3
6.2
4.8
--135.4
7.7
2.0
10.2
9.7
9.1
8.5
8.3
--28.7
16.2
--3.4
28.7
20.7
57.4
--3.4
20.9
---

Weld length
in m

16.3 SV
13.6
3.3
--0.2
--9.2
10.0
----3.2
3.8 F10

28.6
47.2
6.5
--------------6.4
7.5

68
98
130
65
50
58
69
238
78
73
73
63
62
48
--1354
77
20
102
97
91
85
83
--344
162
--34
259
207
574
--34
209
---

Number of
electrodes
429
472
65
--------------64
210

GATE / HOIST AND ALLIED WORKS

59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90

Plate 270x500x12 mm 4 Nos

52.00
Long travel wheel bogie :
Plate 520x1400x16 mm 4 Nos
366.00
Plate 520x1556x16 mm 4 Nos
407.00
Plate 500x562x16 mm 4 Nos
141.00
Plate 350x430x16 mm 6 Nos
113.00
Plate 325x606x16 mm 2 Nos
50.00
Plate 176x386x10 mm 6 Nos
32.00
Plate 395x386x10 mm 6 Nos
72.00
Plate 386x520x10 mm 2 Nos
31.00
Plate 100x386x10 mm 4 Nos
12.00
Plate 75x370x10 mm 4 Nos
9.00
Plate 100x370x10 mm 12 Nos
35.00
Plate 85x125x10 mm 24 Nos
20.00
Plate 240x240x10 mm 16 Nos
72.00
Plate 400x515x20 mm 4 Nos
129.00
Plate 314x350x20 mm 8 Nos
138.00
Plate 120x120x10 mm 8 Nos
9.00
Plate 125x475x10 mm 8 Nos
37.00
ISMC100 x 845 mm 2 Nos
16.00
ISMC100 x 845 mm 3 Nos
23.00
ISA 75x75x6 x 560 mm 4 Nos
15.00
Plate 230x440x10 mm 1 No
8.00
Plate 130x360x10 mm 1 No
4.00
Plate 230x270x10 mm 1 No
5.00
Keeper pl 60x200x12 mm 8 Nos
9.00
Pin dia 100x515 mm 4 Nos
127.00
Long travel wheel / gear / pinion / shafts :
LT wheel 500 mm dia 8 Nos
1600.00
Wheel pin dia 120 x 442 mm 8 Nos
314.00
Sleeve for pin 150/115 dia x 340 mm 8 No
156.00
Wheel retainer 16 Nos
32.00
Gear 320 PCD x 75 mm 2 Nos
90.00
Sleeve for gear 2 Nos
3.00
Contd

Sl No. DESCRIPTION OF MATERIALS

91
92
93
94
95
96
97
98
99
100
101
102

Contd
Gear shaft 75/60 dia x 440 mm 2 Nos
Gear retainer 4 Nos
Rim gear 400 PCD x 80 mm 4 Nos
Pinion 136 PCD x 80 mm 2 Nos
Pinion retainer 2 Nos
Keeper pl 60x190x12 mm 16 Nos
Plate 50x180x12 mm 16 Nos
Plate 40x130x10 mm 2 Nos
Plate 40x120x10 mm 2 Nos
Bolt/Nut/Washer dia 20x160 mm 48 Nos
Wheel bearing 16 Nos
Gear bearing 4 Nos
Long travel drive assembly :

Weight
in kg
30.00
6.00
280.00
16.00
2.00
17.00
14.00
1.00
1.00
22.00
80.00
16.00

203

3.1

6.2

7.7
8.3
4.3
4.1
1.9
3.4
4.7
1.8
0.4
0.3
1.2
5.0
7.7
3.7
5.3
2.0
4.8
0.4
0.6
0.6
0.7
0.5
0.5
0.5
---

----4.5
7.3
3.0
13.5
9.5
2.8
0.1
0.8
13.7
10.1
15.4
7.3
5.6
3.9
11.6
1.5
1.0
0.6
2.0
1.0
0.8
-----

-----

-------------

-------------

-------------

Gas cutting
length in m

Weld length
in m

------------0.8
0.1
0.1
-------

F8
F8
F8

F8
F8

-------------------------

62

81
131
54
135
95
28
1
8
137
101
154
131
101
39
116
15
10
6
20
10
8
-----

Number of
electrodes
-------------------------

GATE / HOIST AND ALLIED WORKS

103 Motor 5 hp 2 Nos

104 Solenoid operated brake 2 Nos
105 Worm reducer 2 Nos
Trolley structure :
106 ISMB 400 x 1990 mm 2 Nos
107 ISMC 300 x 1990 mm 2 Nos
108 ISMC 150 x 1980 mm 2 Nos
109 ISMC 150 x 1685 mm 4 Nos
110 ISMC 150 x 1230 mm 2 Nos
111 ISMC 150 x 990 mm 2 Nos
112 ISMC 250 x 1265 mm 2 Nos
113 ISA 100x100x6 x 1265 mm 8 Nos
114 Plate 430x590x10 mm 1 No.
115 Plate 360x360x10 mm 1 No.
116 Plate 300x500x12 mm 2 Nos
117 Web plate 800x7800x10 mm 2 Nos
118 Flange pl 240x7800x20 mm 2 Nos
119 Flange pl 240x6708x20 mm 2 Nos
120 Plate 240x457x20 mm 4 Nos
121 Plate 240x325x20 mm 4 Nos
122 Plate 110x400x10 mm 24 Nos
123 Plate 110x800x10 mm 12 Nos
124 Plate 110x394x10 mm 10 Nos
125 ISA 75x75x6 x 200 mm 4 Nos
126 Web plate 400x3550x10 mm 4 Nos
127 Flange pl 70x3550x16 mm 4 Nos
128 Flange pl 70x2778x16 mm 4 Nos
129 Flange pl 70x295x16 mm 8 Nos
130 Flange pl 70x370x16 mm 8 Nos
131 Plate 100x160x16 mm 16 Nos
132 Plate 300x160x16 mm 4 Nos
133 End plate 200x320x16 mm 4 Nos
134 Stiffener 220x400x8 mm 10 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

Contd
Stiffener 90x220x10 mm 4 Nos
Plate 280x280x20 mm 4 Nos
Plate 230x380x8 mm 2 Nos
ISA 100x100x6 x 770 mm 4 Nos
ISA 100x100x6 x 425 mm 4 Nos
ISA 100x100x6 x 440 mm 4 Nos
ISA 100x100x8 x 800 mm 2 Nos
Plate 85x90x8 mm 4 Nos
ISA 75x75x6 x 475 mm 2 Nos
ISMC 150 x 440 mm 2 Nos
Plate 200x250x10 mm 1 No.
End gear box base frame :
146 ISMC 300 x 1750 mm 2 Nos
147 ISMC 300 x 1425 mm 2 Nos

75.00
25.00
500.00

-------

-------

246.00
143.00
65.00
111.00
41.00
32.00
77.00
94.00
20.00
10.00
28.00
980.00
588.00
506.00
69.00
49.00
83.00
83.00
14.00
6.00
446.00
125.00
98.00
21.00
26.00
32.00
24.00
32.00
55.00

3.0
1.0
0.6
1.2
0.6
0.6
0.8
1.6
1.0
0.7
1.6
17.2
16.1
13.9
2.8
2.3
12.3
10.9
2.0
0.6
15.8
14.5
11.4
3.0
3.5
4.2
1.9
2.1
6.2

6.0
4.5
2.4
2.4
2.4
2.4
2.8
3.2
1.2
1.1
2.0
--31.2
26.9
4.6
3.6
29.8
24.5
4.9
1.4
--28.4
22.2
5.3
6.5
6.4
3.7
4.2
8.0

Weight
in kg

135
136
137
138
139
140
141
142
143
144
145

Gas cutting
length in m

Weld length
in m

6.00
49.00
11.00
28.00
16.00
16.00
19.00
2.00
7.00
15.00
4.00

1.3
2.3
1.2
0.8
0.8
0.8
0.4
0.7
0.3
0.6
0.5

3.2
3.4
2.4
1.6
1.6
1.6
3.5
2.1
0.6
1.2
0.6

126.00
103.00

1.0
1.0

4.8
---

204

------60
45
24
24
24
24
28
32
12
11
20
--312
269
46
36
298
245
49
14
--284
222
53
65
64
37
42
80

Number of
electrodes
32
34
24
16
16
16
35
21
6
12
6
48
---

GATE / HOIST AND ALLIED WORKS

148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178

ISMC 300 x 1020 mm 2 Nos

ISMC 300 x 1072 mm 2 Nos
ISMC 300 x 830 mm 2 Nos
ISMC 300 x 345 mm 2 Nos
Plate 110x1750x12 mm 2 Nos
Plate 110x730x12 mm 2 Nos
Plate 60x1020x12 mm 2 Nos
Plate 305x500x20 mm 3 Nos
Plate 110x325x10 mm 4 Nos
Plate 180x285x10 mm 12 Nos
Plate 130x285x10 mm 6 Nos
Plate 70x160x10 mm 8 Nos
Plate 70x120x10 mm 4 Nos
Plate 100x350x10 mm 2 Nos
Plate 110x1750x20 mm 2 Nos
Plate 110x1020x20 mm 2 Nos
Plate 110x830x20 mm 2 Nos
Cross travel assembly :
Cross travel wheels 450 mm dia 4 Nos
CT wheel gear 498 PCD x 80 mm 2 Nos
Pinion and shaft dia 60 x 535 mm 2 Nos
Driving wheel shaft 435 mm long 2 Nos
Floating shaft 60 dia x 2536 mm 2 Nos
Bearing journals 8 Nos
Idle wheel shaft 270 long mm 2 Nos
Wheel gear shaft 485 mm long 2 Nos
Outer retainer dia 220/92x6 mm 8 Nos
Inner retainer dia 220/117x6 mm 8 Nos
Pillow block with bronze bush 4 Nos
Collars dia 115x32 mm 2 Nos
Flexible coupling 2 Nos
Flanged coupling 2 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

Contd
179 Flanged coupling 2 Nos
Drum and gear assembly :
180 Rope drum 600 PCD x 1095 mm 2 Nos
181 Drum hub bush 2 Nos
182 Drum gear 876 PCD x 1351 mm 2 Nos
183 Second gear 570 PCD x 60 mm 2 Nos
184 Bearing bush 2 Nos
185 Pinion 1st reduction 216 PCD 2 Nos
186 Pinion 2nd reduction 190 PCD 2 Nos
187 Drum shaft 2 Nos
188 Pinion shaft 2 Nos
189 Third shaft 2 Nos
190 Plummer blocks 8 Nos
191 Flexible coupling 2 Nos
192 Drum spacers 4 Nos

74.00
77.00
60.00
25.00
36.00
15.00
12.00
72.00
11.00
48.00
18.00
7.00
3.00
6.00
61.00
35.00
29.00
320.00
150.00
30.00
48.00
116.00
344.00
32.00
30.00
16.00
12.00
60.00
5.00
25.00
30.00

1.0
1.0
1.0
1.0
3.7
1.7
0.2
2.4
1.8
5.6
2.5
1.9
0.8
0.9
3.7 F10
2.3 F10
1.9 F10

4.8
4.8
4.8
4.8
1.8
0.8
1.4
2.7
2.5
13.3
6.1
3.7
1.5
0.8
7.0
4.1
3.3

48
48
48
48
18
8
14
27
25
133
61
37
15
8
196
115
92

-----------------------------

-----------------------------

-----------------------------

Gas cutting
length in m

Weld length
in m

Number of
electrodes

70.00

---

---

---

1320.00
10.00
330.00
160.00
4.00
64.00
26.00
146.00
76.00
48.00
120.00
25.00
28.00

---------------------------

---------------------------

---------------------

Weight
in kg

205

-----

GATE / HOIST AND ALLIED WORKS

193
194
195
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223

Clamp 100x150x25 mm 4 Nos

Bolt / Nut dia 20 x 100 mm 12 Nos
Bolt / Nut dia 20 x 80 mm 8 Nos
Keys ( various size ) 8 Nos
Keeper pl 50x295x12 mm 4 Nos
Sheave assembly :
Plate 760x1680x12 mm 2 Nos
Plate dia 300 x 8 mm 4 Nos
Plate 50x210x10 mm 1 No.
ISA 75x75x6 x 75 mm 2 Nos
Plate 232/126x 950x3 mm 2 Nos
Main sheave 500 mm dia 2 Nos
Balancing sheave 320 mm dia 1 No.
Sheave bearing bush 6 Nos
Main sheave pin 2 Nos
Balancing sheave pin 1 No.
Hook cross piece 1 No.
Shanh hook 1 No.
Hook nut 1 No.
Hook lock pl 1 No.
Keeper plates 8 Nos
Plate 230x230x8 mm 2 Nos
Thruster bearing for hook 1 No.
Wire rope 28 mm dia 6/37 con 150 m
Trolley drive :
Motor 3 hp for cross travel drive 1 No.
Motor 17.5 hp for load 1 No.
Worm reducer 2 Nos
Thruster brake 1 No.
Solenoid operated brake 1 No.
Brake for CT 1 No.
Contd

Sl No. DESCRIPTION OF MATERIALS

224
225
226
227
228

Contd
Platform / Ladder :
Chequered pl 6 mm th 16 sqm
ISA 60x60x6 mm Hand railing 12 Rm
Pipe 32 mm dia for railing/ ladder 50 Rm
Angles for cabin / ladder / covers etc
Plates for cabin / covers

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bars
Plates / Flats
Chequered plate for platform covering
2. Cast steel components :
Rope drums

12.00
3.00
2.00
3.00
6.00

0.4
------0.2

-----------

-----------

200.00
18.00
1.00
1.00
10.00
200.00
75.00
50.00
57.00
26.00
10.00
100.00
17.00
20.00
5.00
7.00
5.00
406.00

6.0
3.8
--0.3
2.0
------------------0.4
1.8
-----

--3.8
--0.6
2.0
--------------------1.8
-----

---

25.00
75.00
800.00
25.00
25.00
25.00

-------------

-------------

-------------

Gas cutting
length in m

Weld length
in m

Number of
electrodes

Weight
in kg

800.00
64.00
150.00
200.00
270.00
30856.00
kg

18.0
1.5
--1.0
17.5
760.6
Rm

2.0
2.5
--2.0
12.6
1260.0
Rm

38
--6
8
--------------------18
-----

14
25
--20
57
16561
Nos

IS : 2062
: 1700.00 kg
: 19219.00 kg
: 800.00 kg
IS : 1030
: 1320.00 kg

206

GATE / HOIST AND ALLIED WORKS

3.

4.
5.
6.
7.
8.

9.

Gears
Wheels with retainers
Pinions
Pulley / sheave
Plummer blocks / Bearing journals
Couplings / Sleeves
Alloy steel components :
Pins
Shafts
Forged steel components :
Hook
Alluminium / Bronze alloy components :
Bearings / Bushes
Wire rope :
28 mm dia 6/37 construction
Bolts / Nuts / Washers :
MS Bolts / Nuts / Washers
Other components :
Electric motor 3 hp
Electric motor 5 hp
Electric motor 17.5 hp
Worm reducer
Brakes 4 Nos
Pipe 32 mm dia for railing / ladder
Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

:
:
:
:
:
:

1016.00 kg
1980.00 kg
149.00 kg
275.00 kg
508.00 kg
309.00 kg

IS : 1570
: 524.00 kg
: 556.00 kg
IS : 2004
: 127.00 kg
IS : 305
: 181.00 kg
IS : 2266
: 150 Rm
IS : 1363
: 61.00 kg
:
:
:
:
:
:

1 No.
2 Nos.
1 No.
4 Nos
4 Nos
50 Rm

: 760.60 Rm
: 1260.00 Rm
: 16651 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.9

Item: Rail track for Spillway gantry crane :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 200 metre length rail track for moving gantry crane
provided for Kodasalli dam spillway under Kali Stage-II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Sl No. DESCRIPTION OF MATERIALS
1
2
3
4
5
6

Track rail 45 kg / m 2 x 200 m

Anchor rod dia 16 x 430 mm 1068 Nos.
Cleat ISA 65x65x6 x 260 mm 534 Nos.
Packing plate 50x50x10 mm 1068 Nos
Clamp 50x90x8 mm 1068 Nos
Bolt 60 mm / Nut / Washer 16 dia 1068

Weight Gas cutting

length in m
in kg
18000.00
--726.00
17.0
805.00
69.5
210.00
53.4
302.00
53.4
240.00
---

207

Weld length
in m
--F5
53.6
--F5
53.4
F5
53.4
---

Number of
electrodes
--375
--374
374
---

GATE / HOIST AND ALLIED WORKS

7
8

Plate 180x1200x12 mm 20 Nos

Buffers 150x190x36 mm 4 Nos
Total :

407.00
32.00
20722.00
kg

27.6
1.4 F16
222.3
Rm

48.0
1.5
209.9
Rm

ABSTRACT :
1. Structural steel :
IS : 2062
Angles / Beams / Channels / Bars
Plates / Flats
2. Bolts / Nuts / Washers :
IS : 1363
MS Bolts / Nuts / Washers
3. Other components :
Rails 45 kg / m
4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

480
107
1710.00
Nos

: 1531.00 kg
: 951.00 kg
: 240.00 kg
: 18000.00 kg
: 222.30 Rm
: 209.90 Rm
: 1710 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.10

Item: Embedded parts without groove lining for river / canal sluice service gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on emedded parts ( with out groove liner ) fabrication drawings for river sluice
service gate provided for Tunga dam under Upper Tunga Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.

Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Weight
in kg

First stage anchors :

Anchor plate 100x210x10 mm 28 Nos
Anchor bar 12 dia x 350 mm 56 Nos
Anchor plate 100x180x10 mm 24 Nos
Anchor bar 12 dia x 350 mm 48 Nos
Anchor plate 80x515x8 mm 10 Nos
Anchor bar 12 dia x 350 mm 20 Nos
Anchor plate 80x150x10 mm 20 Nos
Anchor bar 12 dia x 350 mm 40 Nos
Anchor plate 80x150x10 mm 24 Nos
Anchor bar 12 dia x 350 mm 48 Nos
Anchor plate 100x210x10 mm 20 Nos
Anchor bar 12 dia x 350 mm 40 Nos
Embedded parts :
Anchor bolt 16 dia x 285 mm 48 Nos
Anchor bolt 16 dia x 200 mm 8 Nos
Anchor bolt 16 dia x 185 mm 20 Nos
Anchor bolt 16 dia x 500 mm 24 Nos
Alignment plate 100x210x10 mm 28 Nos

208

Gas cutting
length in m

46.00
18.00
34.00
15.00
26.00
6.00
19.00
13.00
23.00
15.00
33.00
13.00

8.7
0.7
6.7
0.6
6.0
0.3
1.6
0.5
1.9
0.6
2.0
0.5

22.00
2.00
6.00
18.00
46.00

0.8
0.1
0.3
0.4
2.8

Weld length
in m
5.6
1.0
4.8
1.8
3.6
0.8
--1.5
--1.8
--1.5
F8
F8
F8
F8

2.4
0.4
1.0
1.2
---

Number of
electrodes
56
10
48
18
36
8
--15
--18
--15
43
7
18
22
---

GATE / HOIST AND ALLIED WORKS

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Alignment plate 100x180x10 mm 24 Nos

Alignment plate 80x515x8 mm 10 Nos
Split anchor plate 60x400x6 mm 20 Nos
Nut / Washer for anchor bolts 200 Nos
SS track 115x6750x10 mm 2 Nos
Track base 130x7100x12 mm 2 Nos
Track base ISMB 200x7100 mm 2 Nos
Sill beam ISMB 200x2300 mm 1 No.
SS seal seat 115x2300x6 mm 1 No.
SS seal seat 80x3035x5 mm 2 Nos.
Seal base ISA100x100x8 x3020 mm 2 No
SS seal seat 1680x1985x5 mm 1 No.
SS seal seat 1680x1975xx5 mm 1 No.
Seal base 1700x2000x20 mm 2 Nos
Guide 120x2200x20 mm 2 Nos
Guide 120x2400x20 mm 4 Nos
Stiffener 130x1700x20 mm 1 No.
Stiffener 120x390x8 mm 8 Nos
Stiffener 130x1700x10 mm 3 Nos
Stiffener 120x1960x10 mm 10 Nos
Cleat ISA75x75x8 x 80 mm 24 Nos
Spacer pipe/ washer 20 dia x 20 mm
Bolt / Nut / Washer 16 dia x 60 mm 8 No
Total :

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bars

34.00
26.00
23.00
10.00
122.00
174.00
360.00
58.00
12.00
19.00
73.00
131.00
130.00
1068.00
82.00
180.00
35.00
24.00
52.00
184.00
17.00
1.00
2.00
3172.00
kg

2.4
0.8
10.4
--13.7
14.5
0.6
0.3
2.4
6.3
0.4
3.7
3.7
7.4
4.7
10.1
2.0
4.1
5.5
20.8
3.6
----151.9
Rm

F4
F4
F4
F4

----3.6
--27.5
28.4
----4.6
12.2
--7.4
7.3
------3.4
10.1
10.2
44.0
4.8
----190.9
Rm

----36
--275
284
----21
55
--33
33
------34
101
102
440
48
----1776.0
Nos

IS : 2062
: 588.00 kg

Plates / Flats
2. Alloy steel components :
IS : 1570
Stainless steel plates
3. Bolt / Nut / Washer :
IS : 1363
MS Bolt / Nut / Washer
4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )
SECTION: GATE / HOIST & ALLIED WORKS.

: 2109.00 kg
: 414.00 kg
: 61.00 kg
:
:
:
:

152.00 Rm
191 Rm
1359 Nos
417 Nos
Item No.11

Item: Embedded parts with groove lining for river / canal sluice service gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on emedded parts ( with groove liner ) fabrication drawings for river sluice service
gate provided for Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.

209

GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

First stage anchors :

Plate 80x210x10 mm 162 Nos
Anchor bar 12 dia x 350 mm 324 Nos
Plate 80x80x10 mm 82 Nos
Anchor bar 12 dia x 350 mm 82 Nos
Embedded parts :
SS seal seat 100x2800x6 mm 1 No.
Liner plate 666x3550x20 mm 1 No.
Stiffener 220x3520x10 mm 1 Nos
Stiffener 120x3520x10 mm 1 Nos
Stiffener 155x420x8 mm 3 Nos
Cleat ISA 75x75x8 x 80 mm 44 Nos
SS B/W seat 1300x2720x6 mm 1 No.
SS B/W seat 1976x2720x6 mm 1 No.
Base plate 2000x2750x20 mm 1 No.
base plate 2000x3640x20 mm 1 No.
Bottom liner Gr 484x2600x20 mm 1 No.
Stiffener 180x1898x10 mm 7 Nos
Stiffener 180x1960x10 mm 7 Nos
Stiffener 100x2570x10 mm 1 No.
Stiffener 100x410x10 mm 30 Nos
SS track plate 150x3000x20 mm 2 Nos
Track base pl 200x3000x40 mm 2 Nos
Web plate 320x3000x20 mm 2 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Contd
Track ISMB 150 x 4200 mm 8 Nos
Anchor plate 80x200x10 mm 66 Nos
Anchor plate 80x200x12 mm 80 Nos
Guide 110x2050x16 mm 20 Nos
Anchor bolt 16 dia x 300 mm 12 Nos
Anchor bolt 16 dia x 185 mm 180 Nos
Anchor bolt 16 dia x 135 mm 112 Nos
Anchor bolt 16 dia x 380 mm 32 Nos
Nut / Washer for 16 dia bolt 672 Nos
Cover plate 270x290x10 mm 4 Nos
Back strip 40x2610x6 mm 2 Nos
Split anchor 80x400x8 mm 25 Nos
Bolt/Nut/Washer 25 diax65 mm 24 Nos
Track base pl 220x4767x40 mm 2 Nos
Track web pl 320x4767x20 mm 2 Nos
SS track plate 170x4150x20 mm 2 Nos
Side plate 210x3917x20 mm 2 Nos
Side plate 115x3029x20 mm 2 Nos
Stiffener 260x295x8 mm 8 Nos
Stiffener 210x260x8 mm 4 Nos

Weight
in kg

Gas cutting
length in m

214.00
100.00
41.00
25.00

13.0
3.9
6.6
1.0

13.00
371.00
61.00
33.00
12.00
31.00
167.00
253.00
864.00
1143.00
198.00
188.00
194.00
20.00
97.00
141.00
377.00
301.00

0.1
4.2
3.8
3.7
1.7
6.6
4.0
4.7
4.8
5.7
3.1
14.5
15.0
0.1
3.0
6.3
6.4
6.7

Weight
in kg
504.00
83.00
121.00
566.00
6.00
53.00
24.00
20.00
29.00
25.00
10.00
50.00
7.00
659.00
479.00
222.00
258.00
109.00
39.00
14.00

210

Gas cutting
length in m
2.4
5.3
6.4
43.2
0.2
2.9
0.4
0.5
--2.3
0.1
4.0
--10.0
10.2
8.7
8.3
6.3
4.5
1.9

Weld length
in m
--12.2
--3.1
F4

F4
F4
DV

DV

5.8
--7.0
7.0
4.4
8.3
8.0
9.4
2.8
--5.2
26.6
27.4
5.2
36.6
12.3
0.4
12.7

Weld length
in m
DV
F8
DV

DV

2.4
10.5
12.8
2.2
0.6
9.0
5.6
1.6
----5.2
5.5
----19.0
17.3
15.7
12.1
8.9
3.8

Number of
electrodes
--122
--31
26
--70
70
44
83
36
42
87
--52
266
274
52
366
123
56
127

Number of
electrodes
36
105
230
36
6
90
56
16
----52
55
----589
173
157
121
89
38

GATE / HOIST AND ALLIED WORKS

43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67

Stiffener 210x260x10 mm 2 Nos

Anchor plate 80x200x10 mm 16 Nos
Groove lining 560x3915x20 mm 2 Nos
Guide 40x3878x16 mm 2 Nos
Stiffener 100x3915x10 mm 2 Nos
Stiffener 100x3841x10 mm 2 Nos
Stiffener 120x3878x10 mm 2 Nos
Stiffener 110x265x8 mm 16 Nos
Cleat ISA 75x75x6 x 80 mm 28 Nos
SS seal seat 100x3052x6 mm 2 Nos
Liner plate 570x3029x20 mm 2 Nos
Stiffener 120x3024x10 mm 2 Nos
Stiffener 330x220x10 mm 6 Nos
Stiffener 460x820x10 mm 3 Nos
Stiffener 80x975x10 mm 8 Nos
Stiffener 80x988x10 mm 4 Nos
B/W liner 800x2780x20 mm 1 No.
B/W liner 484x2780x20 mm 1 No.
Stiffener 100x2740x10 mm 1 No.
Stiffener 100x1245x10 mm 2 Nos
Anchor bolt 16 dia x 185 mm 32 Nos
Anchor bolt 16 dia x 355 mm 28 Nos
Anchor bolt 16 dia x 450 mm 12 Nos
Nut / Washer for 16 dia bolt 144 Nos
Back strip 40x3027x8 mm 6 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

68
69

Contd
Cleat ISA 75x75x6 x 80 mm 12 Nos
Stiffener 110x195x10 mm 6 Nos
Total :

9.00
20.00
688.00
39.00
61.00
60.00
73.00
29.00
15.00
29.00
542.00
57.00
34.00
89.00
49.00
25.00
349.00
211.00
43.00
10.00
9.00
16.00
9.00
7.00
46.00

Weight
in kg
6.00
10.00
10657.00
kg

ABSTRACT :
1. Structural steel :
IS : 2062
Angle / Channel / Beam / Bars
Plates / Flats
2. Alloy steel components :
IS : 1570
Stainless steel plates
3. Bolt / Nut / Washer :
IS : 1363
MS Bolt / Nut / Washer
4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )
SECTION: GATE / HOIST & ALLIED WORKS.

1.5 F8
1.3
9.0
0.1
0.2
0.2
8.0
6.0
4.0
0.2 F4
7.2 SV
6.3
3.3
3.9
0.7
0.3
3.6
3.3
0.2
0.1
0.5
0.5
0.2
--0.3

Gas cutting
length in m
1.8
1.8
301.0
Rm

2.6
2.6
17.9
15.5
16.0
15.8
15.5
12.0
7.5
12.6
1.2
12.5
7.9
7.3
16.9
8.8
7.2
6.5
5.5
5.8
1.6
1.4
0.6
--18.2

Weld length
in m

47
26
179
155
160
158
155
120
75
57
60
125
79
73
169
88
72
65
55
58
16
14
6
--182

Number of
electrodes

1.9
3.7
551.6
Rm

19
37
6026
Nos

: 681.00 kg
: 8971.00 kg
: 825.00 kg
: 180.00 kg
:
:
:
:

301.00 Rm
552 Rm
5569 Nos
457 Nos
Item No.12

211

GATE / HOIST AND ALLIED WORKS

Item: Vent lining for river / canal sluice vents.

Details of materials / Gas cutting / Welding for rate analysis :
( For 38.50 sqm finished lining area )
Note : 1. Data based on groove / vent lining fabrication drawings for 2 m x 3 m size river sluice vents
for Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS
1
2
3
4
5
6
7
8
9
10
11
12

Liner plate 454x2610x20 mm 1 No.

Liner plate 429x2610x20 mm 1 No.
Stiffener 110x2580x10 mm 4 Nos
Stiffener 139x294x8 mm 3 Nos
Stiffener 139x299x8 mm 3 Nos
Side plate 225x3062x20 mm 2 Nos
Liner plate 250x3064x20 mm 2 Nos
Stiffener 70x80x8 mm 48 Nos
Side liner 230x1020x20 mm 8 Nos
Plate 230x1018x20 mm 4 Nos
Side lining D/S 2525x3358x20 mm 2 Nos
Top/bottom liner 2547x2580x20 mm 2 No.
Contd

Sl No. DESCRIPTION OF MATERIALS

13
14
15
16

Contd
Stiffener 120x2780x10 mm 12 Nos
Stiffener 120x3066x10 mm 12 Nos
Stiffener 160x455x8 mm 60 Nos
Split anchor 80x400x8 mm 119 Nos
Total :

Weight Gas cutting

Weld length
in kg
length in m
in m
186.00
3.1
5.2
176.00
3.1
5.2
89.00
10.8
20.6
8.00
1.3
3.4
8.00
1.3
3.5
216.00
6.6
12.3
240.00
6.7
25.0
17.00
3.9
14.4
295.00
10.0
20.0
147.00
5.0
10.0
2662.00
11.8
33.6
2063.00
10.3
10.3

Number of
electrodes
52
52
206
34
35
123
250
144
200
100
336
103

Weight
in kg

Number of
electrodes

314.00
347.00
274.00
239.00
7281.00
kg

ABSTRACT :
1. Structural steel :
IS : 2062
Plates / Flats
2. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
SECTION: GATE / HOIST & ALLIED WORKS.

Gas cutting
length in m
34.8
38.3
36.9
19.0
202.9
Rm

Weld length
in m
66.7
73.6
93.0
22.6
419.4
Rm

667
736
930
226
4194.0
Nos

: 7281.00 kg
: 203 Rm
: 420 Rm
: 4194 Nos
Item No.13

Item: River / canal sluice service gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of river sluice service gate for 2 m x 3 m sluice opening
of Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.

212

GATE / HOIST AND ALLIED WORKS

3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Gate leaf :
Skin plate 3220x3372x18 mm 1 No.
Ver stiffener 140x688x10 mm 28 Nos
Web plate 350x688x10 mm 6 Nos
Web plate 350x688x10 mm 2 Nos
Girder web 350x2788x12 mm 4 Nos
Girder web 390x2788x12 mm 1 No
Flange plate 320x2788x20 mm 4 Nos
Flange plate 250x2788x20 mm 1 No.
End plate 370x3251x12 mm 4 Nos
Flange plate 150x380x12 mm 6 Nos
Flange plate 150x152x12 mm 2 Nos
Flange plate 80x380x18 mm 6 Nos
Flange plate 80x152x18 mm 2 Nos
End ver plate 80x3170x18 mm 2 Nos
Diaphragm plate 188x360x12 mm 10 Nos
End stiffener 50x352x12 mm 24 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Contd
Pad plate 250x300x16 mm 8 Nos
Stiffener 80x130x10 mm 8 Nos
Support plate 20x2540x16 mm 1 No.
Seal support 65x2905x12 mm 2 Nos
Support plate 20x3105x12 mm 2 Nos.
Sealing frame 65x2795x12 mm 1 No.
Sealing frame 20x2755x12 mm 1 No.
Seal support 65x1965x12 mm 1 No.
Seal support 65x375x12 mm 2 Nos
Stopper 20x2540x12 mm 1 No.
Plate 50x70x12 mm 2 Nos
Bracket plate 400x570x16 mm 4 Nos
Bracket plate 180x785x6 mm 2 Nos
Stiffener 172x350x12 mm 4 Nos
Stiffener 56x250x12 mm 4 Nos
Counter weight ( CI blocks )
GI Bolt/Nut/Washer 24 diax280 mm 60 No
Plates for guide roller 4 sets
Guide roller 4 Nos
Wheel assembly :
Wheels
Bearings
Bearing retainer plate

Weight
in kg
1534.00
212.00
114.00
38.00
368.00
102.00
560.00
109.00
453.00
32.00
4.00
26.00
4.00
72.00
64.00
40.00

Weight
in kg

Gas cutting
length in m
6.6
23.2
6.2
2.0
12.5
3.2
12.5
3.0
14.5
3.2
0.6
0.5
0.2
0.2
5.5
1.2

Gas cutting
length in m

Weld length
in m

SV
SV

SV
SV
SV

--54.2
16.7
5.8
50.2
7.1
2.6
3.3
26.0
6.4
1.2
3.2
1.0
6.4
18.2
21.7

Weld length
in m

75.00
7.00
6.00
36.00
12.00
17.00
5.00
12.00
5.00
5.00
1.00
115.00
13.00
23.00
5.00
4000.00
72.00
72.00
8.00

4.4
0.7
2.6
5.9
6.3
2.8
2.8
2.0
0.9
2.5
0.1
3.9
2.0
2.0
1.2
----1.4
---

8.8
3.4
5.1
--12.5
--5.5
----5.1
0.2
3.2
1.0
5.5
4.4
----1.8
---

484.00
76.00
80.00

-------

-------

213

Number of
electrodes
--542
167
58
502
71
130
165
260
64
12
100
31
199
182
217

Number of
electrodes
88
34
51
--125
--55
----51
2
32
10
55
44
----18
---------

GATE / HOIST AND ALLIED WORKS

39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Cover plate
Spacer plates
Stainless steel pin
Keeper plate
GI Bolt / Nut / Screw / Washer
MS Bolt / Nut / Screw / Washer
Seal assembly :
Flat bottom seal 2755 mm 1 No.
Music note side seal 2855 mm 2 Nos
Double flange top seal 2199 mm 1 No.
Corner seal 2 Nos
Seal clamp 90x2545x20 mm 1 No.
Seal clamp 45x1495x20 mm 2 Nos
Seal clamp 45x1628x20 mm 2 Nos
Seal clamp 45x2545x20 mm 1 No.
Seal clamp 45x2660x20 mm 1 No.
SS Bolt / Nut / Washer 20 dia x 80 mm
SS Bolt / Nut / Washer 20 dia x 100 mm
Total :

ABSTRACT :
1. Structural steel :
Plates / Flats

2. Cast steel components :

Wheels / Guide roller
3. Alluminium / Bronze alloy components :
Bearings / Bushes
4. Alloy steel components :
Wheel axle / lifting pin
5. Rubber seals :
Bottom rubber seal ( uncladed )
Side rubber seal ( teflon claded )
Top rubber seal ( teflon claded )
Corner seal
6. Bolt / Nut / Washer
SS Bolt / Nut / Washer / Screws
GI Bolt / Nut / Washer / Screws
MS Bolt / Nut / Washer
7. Other components :
CI counter weight
8. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

8.00
16.00
132.00
8.00
2.00
4.00

------0.1
-----

--------36.00
21.00
23.00
18.00
19.00
10.00
44.00
9202.00
kg

--------0.1
0.1
0.1
--0.1
----137.1
Rm

-------------

-------------

----------------------280.5
Rm

----------------------3265
Nos

IS : 2062
: 4370.00 kg

IS : 1030
: 492.00 kg
IS : 305
: 76.00 kg
IS : 1570
: 132.00 kg
IS : 11855
:
:
:
:

2.76 Rm
5.71 Rm
2.20 Rm
2 Nos

IS : 1363
: 54.00 kg
: 74.00 kg
: 4.00 kg
: 4000.00 kg
: 137.10 Rm
: 280.50 Rm
: 3265 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.14

Item: Rope drum hoist for river / canal sluice service gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 25 t rope drum hoist provided for operating river sluice

214

GATE / HOIST AND ALLIED WORKS

service gate of Kodasalli dam under Kali Stage- II Project in Karnataka.

2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12

Hoist frame :
ISMC 400 x 3900 mm 4 Nos
ISMC 250 x 935 mm 3 Nos
ISMC 250 x 1236 mm 2 Nos
ISMC 200 x 1330 mm 8 Nos
ISMC 200 x 440 mm 2 Nos
ISMC 150 x 1330 mm 6 Nos
Bracket plate 300x560x16 mm 4 Nos
Stiffener 95x160x10 mm 8 Nos
Stiffener 85x378x10 mm 24 Nos
Base plate 145x370x30 mm 2 Nos
Stiffener 120x399x10 mm 2 Nos
Base plate 110x430x10 mm 2 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Contd
ISMC 400 x 110 mm 2 Nos
Base plate 336x340x10 mm 1 No.
Base plate 160x390x10 mm 1 No.
Base plate 210x300x10 mm 1 No.
Cleat ISA 50x50x6 x 150 mm 36 Nos
Cleat ISA 65x65x6 x 180 mm 20 Nos
Cleat ISA 50x50x6 x 100 mm 24 Nos
Cleat ISA 50x50x6 x 121 mm 2 Nos
Cleat ISA 50x50x6 x 116 mm 2 Nos
Base plate 200x250x20 mm 8 Nos
Bracket plate 300x500x12 mm 2 Nos
Stiffener 260 dia x 12 mm 2 Nos
Anchor bolt 20 dia x 350 mm 16 Nos
Nut / Washer 20 dia 16 Nos
Anchor plate 60x60x12 mm 16 Nos
Bolt/Nut/Washer dia 22 x 85 mm 4 Nos
Bolt/Nut/Washer dia 10 x 65 mm 4 Nos
Bolt/Nut/Washer dia 14 x 65 mm 4 Nos
Bolt/Nut/Washer dia 16 x 65 mm 4 Nos
Bolt/Nut/Washer dia 24 x 110 mm 4 Nos
ISMC 150 x 935 mm 2 Nos
ISMC 200 x 935 mm 1 No.
Plate 80x2250x10 mm 2 Nos
Chequered plate 6 mm th 6 sqm
Plummer blocks :

Weight
in kg
782.00
80.00
76.00
237.00
20.00
134.00
84.00
10.00
61.00
25.00
8.00
8.00

Weight
in kg
14.00
9.00
5.00
5.00
22.00
21.00
11.00
1.00
1.00
63.00
28.00
13.00
14.00
1.00
5.00
2.00
1.00
1.00
1.00
3.00
31.00
21.00
28.00
283.00

215

Gas cutting
length in m

Weld length
in m

2.4
1.2
0.8
2.8
0.7
1.8
2.4 F8
2.0
11.1
1.0
1.1
1.0

Gas cutting
length in m
1.2
0.7
0.6
0.5
3.6
2.6
2.4
0.2
0.2
3.6
1.6
1.6
0.3
--1.0
----------0.6
0.4
0.2
6.0

------------4.8
4.1
26.3
1.1
2.1
1.2

Weld length
in m
0.5
0.5
0.5
0.5
18.0
12.4
9.6
0.9
0.9
--1.4
1.6
1.0
------------------9.3
---

Number of
electrodes
------------86
41
263
11
21
12

Number of
electrodes
5
5
5
5
180
124
96
9
9
--14
16
10
------------------93
---

GATE / HOIST AND ALLIED WORKS

37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

Plummer body 2 Nos

Bronze bush 2 Nos
Shims 2 Nos
Bolt/Nut/Washer 4 Nos
Shafts :
Drum shaft 110 dia x 1381 mm 2 Nos
1st pinion shaft 70 dia x 650 mm 1 No.
2nd pinion shaft 120 dia x 1350 mm 1 No.
Drum assembly :
Drum 560 PCD 2 Nos
Bronze bush 140/110 diax140 mm 2 Nos
Bronze bush 140/110 diax100 mm 2 Nos
Spacers 240/112 x 10 mm 2 Nos
Spacers 240/112 x 6 mm 2 Nos
Clamping plate 100x150x32 mm 4 Nos
Lock plate 50x210x12 mm 4 Nos
Bolt/Nut/Washer 12 Nos
Gears and pinions :
Drum gear 980 PCD 2 Nos
Gear 800 PCD 1 No.
Contd

Sl No. DESCRIPTION OF MATERIALS

54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

Contd
1st reduction pinion 1 No.
2nd reduction pinion 2 No.
Pulleys and sheaves :
Pulley 672 PCD 2 Nos
Pin 120 dia x 262 mm 2 Nos
Bronze bush 145/120 dia x 160 mm 2
Spacer 170/123 dia
Lock plate 50x190x12 mm 4 Nos
Pulley 350 PCD 1 No.
Pin 130 dia x 258 mm 1 No.
Bronze bush 1 No.
Brass Washer 180/132x8 mm 2 Nos
Keeper plate 50x190x12 mm 2 Nos
Hoist drive :
Electric motor 5 hp 1 No.
Worm reducer 1 No.
Flexible coupling 2 Nos
Wire rope 28 dia 6x37 constn 120 m
Manual operation assembly 1 No.
Position indicator 1 No.
EM brake 1 No.
Total :

ABSTRACT :
1. Structural steel :

72.00
13.00
2.00
1.00

---------

---------

---------

206.00
20.00
120.00

-------

-------

-------

1420.00
12.00
10.00
6.00
4.00
16.00
4.00
5.00

----------0.4
0.2
---

-----------------

-----------------

350.00
156.00

-----

-----

-----

Gas cutting
length in m

Weld length
in m

Number of
electrodes

19.00
60.00

-----

-----

-----

180.00
46.00
14.00
2.00
4.00
76.00
27.00
8.00
2.00
2.00

--------0.2
--------0.1

---------------------

---------------------

50.00
500.00
50.00
500.00
120.00
32.00
25.00
6243.00
kg

--------------56.5
Rm

Weight
in kg

IS : 2062

216

--------------96.7
Rm

--------------1005.0
Nos

GATE / HOIST AND ALLIED WORKS

2.

3.

4.
5.
6.
7.

Angle / Channel / Beam / Bars

Plates / Flats
Chequered plate for platform covering
Cast steel components :
Rope drums 2 Nos
Gears 3 Nos
Pinions
Pulleys 3 Nos / Couplings 2 Nos
Plummer blocks
Alloy steel components :
Shafts
Pins
Alluminium / Bronze alloy components :
Bearings / Bushes
Wire rope :
28 mm dia 6/37 construction rope
Bolts / Nuts / Washers :
Bolts / Nuts / Washers ( various size )
Other components :
Electric motor 5 hp
Worm reducer

: 1451.00 kg
: 392.00 kg
: 283.00 kg
IS : 1030
:
:
:
:
:

1420.00 kg
506.00 kg
79.00 kg
306.00 kg
72.00 kg

IS : 1570
: 346.00 kg
: 73.00 kg
IS : 305
: 57.00 kg
IS : 2266
: 120 Rm
IS : 1363
: 31.00 kg
Standard
Standard

: 1 No.
: 1 No

Electro-megnatic brake
Standard
Manual operation assembly
Position indicator
8. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

: 1 No
: 1 No.
: 1 No.
: 56.50 Rm
: 96.70 Rm
: 1005 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.15

Item: Embedded parts without groove lining for river / canal sluice emergency gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of emedded parts ( with out groove liner ) for river sluice
emergency gate provoded for Tunga dam under Upper Tunga Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7

Weight
in kg

First stage anchors :

Anchor plate 100x210x10 mm 28 Nos
Anchor bar 12 dia x 350 mm 56 Nos
Anchor plate 100x180x10 mm 40 Nos
Anchor bar 12 dia x 350 mm 48 Nos
Anchor plate 80x515x8 mm 10 Nos
Anchor bar 12 dia x 350 mm 36 Nos
Anchor plate 80x150x10 mm 20 Nos

46.00
18.00
56.00
15.00
26.00
11.00
19.00

217

Gas cutting
length in m
8.7
0.7
11.1
0.6
6.0
0.5
1.6

Weld length
in m
5.6
1.0
8.0
1.8
3.6
1.4
---

Number of
electrodes
56
10
80
18
36
14
---

GATE / HOIST AND ALLIED WORKS

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Anchor bar 12 dia x 350 mm 40 Nos

Anchor plate 80x150x10 mm 24 Nos
Anchor bar 12 dia x 350 mm 48 Nos
Anchor plate 100x210x10 mm 20 Nos
Anchor bar 12 dia x 350 mm 40 Nos
Embedded parts :
Anchor bolt 16 dia x 285 mm 48 Nos
Anchor bolt 16 dia x 200 mm 8 Nos
Anchor bolt 16 dia x 185 mm 36 Nos
Anchor bolt 16 dia x 500 mm 24 Nos
Alignment plate 100x210x10 mm 28 Nos
Alignment plate 100x180x10 mm 24 Nos
Alignment plate 80x515x8 mm 10 Nos
Split anchor plate 60x400x6 mm 20 Nos
Nut / Washer for anchor bolts 200 Nos
SS track 115x6750x10 mm 2 Nos
Track base 130x7100x12 mm 2 Nos
Track base ISMB 200x7100 mm 2 Nos
Sill beam ISMB 200x2300 mm 1 No.
Contd

Sl No. DESCRIPTION OF MATERIALS

26
27
28
29
30
31
32
33
34
35
36
37

Contd
SS seal seat 115x2300x6 mm 1 No.
SS seal seat 80x3035x5 mm 2 Nos.
Seal base ISA100x100x8 x3020 mm 2 No
SS seal seat 1680x990x5 mm 1 No.
Seal base 1700x1000x20 mm 1 Nos
Guide 120x2200x20 mm 6 Nos
Guide 120x2400x20 mm 4 Nos
Stiffener 130x1700x20 mm 1 No.
Stiffener 120x390x8 mm 8 Nos
Stiffener 120x980x10 mm 5 Nos
Cleat ISA75x75x8 x 80 mm 24 Nos
Spacer pipe/ washer 20 dia x 20 mm
Total :

13.00
23.00
15.00
33.00
13.00

0.5
1.9
0.6
2.0
0.5

1.5
--1.8
--1.5

22.00
2.00
11.00
18.00
46.00
34.00
26.00
23.00
10.00
122.00
174.00
360.00
58.00

0.8
0.1
0.5
0.4
2.8
2.4
0.8
10.4
--13.7
14.5
0.6
0.3

2.4
0.4
1.8
1.2
------3.6
--27.5
28.4
-----

Weight
in kg
12.00
19.00
73.00
66.00
267.00
246.00
180.00
35.00
24.00
46.00
17.00
1.00
2180.00
kg

ABSTRACT :
1. Structural steel :
IS : 2062
Angle / Channel / Beam / Bars
Plates / Flats
2. Alloy steel components :
IS : 1570
Stainless steel plates
3. Bolt / Nut / Washer :
IS : 1363
MS Bolt / Nut / Washer
4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )

218

Gas cutting
length in m

Weld length
in m

2.4 F4
6.3 F4
0.4
1.8 F4
2.7
14.1
10.1
2.0
4.1
5.2
3.6
--134.7
Rm

15
--18
--15
24
4
18
12
------36
--275
284
-----

Number of
electrodes

4.6
12.2
--5.4
------3.4
10.1
11.0
4.8
--143.0
Rm

32
85
--38
------34
101
110
48
--1363
Nos

: 593.00 kg
: 1304.00 kg
: 219.00 kg
: 64.00 kg
:
:
:
:

135 Rm
143 Rm
933 Nos
430 Nos

GATE / HOIST AND ALLIED WORKS

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.16

Item: Embedded parts with groove lining for river / canal sluice emergency gate :
Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on emedded parts ( with groove liner ) fabrication drawings for river sluice
emergency gate provided for Kodasalli dam under Kali Stage- II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2

First stage anchors :

Plate 80x210x10 mm 234 Nos
Anchor bar 12 dia x 350 mm 468 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Contd
Plate 80x80x10 mm 58 Nos
Anchor bar 12 dia x 350 mm 58 Nos
Embedded parts :
SS seal seat 100x2800x6 mm 1 No.
Liner plate 666x3550x20 mm 1 No.
Stiffener 220x3520x10 mm 1 Nos
Stiffener 120x3520x10 mm 1 Nos
Stiffener 155x420x8 mm 3 Nos
Cleat ISA 75x75x8 x 80 mm 20 Nos
SS seal seat 180x2720x6 mm 1 No.
Liner plate 814x3640x20 mm 1 No.
Liner plate 484x2600x20 mm 1 No.
Stiffener 120x814x12 mm 7 Nos
SS track plate 150x3000x20 mm 2 Nos
Track base 200x3000x40 mm 2 Nos
Track web pl 320x3000x20 mm 2 Nos
Anchor plate 80x200x10 mm 98 Nos
Track ISMB 150 x 4200 mm 12 Nos
Track ISMB 150 x 1200 mm 2 Nos
Guide 110x2000x16 mm 30 Nos
Guide anchor pl 80x200x12 mm 120 Nos
Anchor bolt 16 dia x 185 mm 436 Nos
Anchor bolt 16 dia x 300 mm 12 Nos
Anchor bolt 16 dia x 380 mm 8 Nos
Nut / Washer for 16 dia bolts 912 Nos
Anchor plate 80x400x8 mm 7 Nos
Stiffener 120x2600x10 mm 2 Nos
Cover plate 270x290x10 mm 4 Nos
Back strip 40x2580x6 mm 2 Nos

Weight
in kg
309.00
145.00

Weight
in kg
29.00
18.00
13.00
371.00
61.00
33.00
12.00
14.00
23.00
465.00
198.00
64.00
141.00
377.00
301.00
123.00
751.00
36.00
829.00
181.00
127.00
6.00
5.00
38.00
14.00
49.00
25.00
10.00

219

Gas cutting
length in m

Weld length
in m

18.7
5.6

Gas cutting
length in m

--17.6

Weld length
in m

4.7
0.7
0.1 F4
4.2
3.8
3.7
1.7
3.0
2.9 F4
4.5
3.1
6.5
6.3 F8
6.4
6.6
7.8
3.6
0.6
63.3
9.6
7.0
0.2
0.1
--0.6
5.5
2.3
0.1

--2.2
5.8
--7.0
7.0
4.4
3.8
5.8
--5.2
17.8
12.6
--24.0
15.7
6.0
1.0
126.6
--21.9
0.6
0.4
--1.6
10.4
--2.0

Number of
electrodes
--176

Number of
electrodes
--22
41
--70
70
44
38
41
--52
178
265
--240
157
60
10
1266
--219
6
4
--16
104
--20

GATE / HOIST AND ALLIED WORKS

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Bolt/Nut/Washer 20 diax65 mm 24 Nos

Track base pl 220x4767x40 mm 2 Nos
Track web pl 320x4767x20 mm 2 Nos
SS track plate 170x4217x20 mm 2 Nos
Side plate 210x3917x20 mm 2 Nos
Side plate 115x3026x20 mm 2 Nos
Stiffener 260x295x8 mm 8 Nos
Stiffener 210x260x8 mm 4 Nos
Stiffener 210x260x10 mm 2 Nos
Anchor plate 80x200x10 mm 16 Nos
Groove lining 560x3915x20 mm 2 Nos
Guide 40x3878x16 mm 2 Nos
Stiffener 100x3915x10 mm 2 Nos
Stiffener 100x3841x10 mm 2 Nos
Stiffener 120x3878x10 mm 2 Nos
Stiffener 110x265x8 mm 16 Nos
Cleat ISA 75x75x6 x 80 mm 40 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

Contd
SS seal seat 100x3050x6 mm 2 Nos
Liner plate 570x3026x20 mm 2 Nos
Stiffener 120x3024x10 mm 2 Nos
Stiffener 330x220x10 mm 6 Nos
Stiffener 760x350x10 mm 3 Nos
Stiffener 80x975x10 mm 8 Nos
Stiffener 80x988x10 mm 4 Nos
B/W liner 800x2780x20 mm 1 No.
B/W liner 484x2780x20 mm 1 No.
Stiffener 100x2740x10 mm 2 No.
Stiffener 100x1245x10 mm 2 Nos
Anchor bolt 16 dia x 185 mm 32 Nos
Anchor bolt 16 dia x 355 mm 28 Nos
Anchor bolt 16 dia x 450 mm 12 Nos
Nut / Washer for 16 dia bolt 144 Nos
Back strip 40x3027x6 mm 6 Nos
Cleat ISA 75x75x6 x 80 mm 12 Nos
Bolt/Nut/Washer 20 diax65 mm 28 Nos
Stiffener 110x195x10 mm 6 Nos
Total :

ABSTRACT :
1. Structural steel :
Angle / Channel / Beam / Bars
Plates / Flats
2. Alloy steel components :
Stainless steel plates
3. Bolt / Nut / Washer :
MS Bolt / Nut / Washer

8.00
659.00
479.00
225.00
258.00
109.00
39.00
14.00
9.00
20.00
688.00
39.00
61.00
60.00
73.00
29.00
22.00

Weight
in kg
29.00
542.00
57.00
34.00
69.00
49.00
25.00
349.00
211.00
43.00
20.00
10.00
16.00
9.00
7.00
34.00
6.00
8.00
10.00
9088.00
kg

--10.0
10.2
8.8 F8
8.3
6.3
4.5
1.9
1.0
1.3
9.0
0.1
0.2
0.2
8.0
6.0
6.0

Gas cutting
length in m

----19.0
17.6
16.5
12.6
8.9
3.8
1.9
2.6
--7.8
16.0
15.8
16.0
12.0
8.0

Weld length
in m

0.2 F4
7.2
6.3
4.5
4.0
0.7
0.3
3.6
3.3
0.2
0.2
0.5
0.5
0.2
--0.3
1.8
--1.8
300.6
Rm

----190
317
165
126
89
38
19
26
--78
160
158
160
120
80

Number of
electrodes

12.6
--12.1
6.6
8.2
15.6
7.9
5.5
5.6
11.0
5.8
1.6
1.4
0.6
--2.0
1.9
--3.7
560.0
Rm

88
--121
66
82
156
79
154
157
110
58
16
14
6
--20
19
--37
6008.0
Nos

IS : 2062
: 992.00 kg
: 7431.00 kg
IS : 1570
: 431.00 kg
IS : 1363
: 234.00 kg

220