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tips anu, if
iequiieu, a Nilwaukee 12.7 mm ! ! !" high-speeu-steel, black-oxiue coateu, uiill
bit with 1SS
tips.
Figuie 2.2 - Schematic uiagiam of the uiill piess system, vieweu fiom the siue.
}ouinal of Physical Secuiity 7(1), 1-21 (2u14)
S
2.2.2 Biill Test Pioceuuie
The uiill piess pulley system was set to 11Su ipm. The lock unuei test was
secuieu in the vice with the lock keyway facing up. A 4.8 mm ! !" !" uiill bit was
placeu in the uiill chuck. The table assembly was then aujusteu veitically so that the
uiill bit tip was within a few centimeteis of the lock keyway. The lock position was
then aujusteu using the vice hoiizontal aujustment sciews so that the uiill bit was
centeieu on the lock keyway. With the uiill iunning, the uiill bit was manually
applieu to the lock keyway. The uiilling continueu until the bit bioke, the bit stoppeu
making piogiess (uefineu as no veitical movement aftei 6u seconus), oi the bit
passeu thiough the lock keyway anu into the lock bouy. A seconu uiill bit was useu
only if the 4.8mm ! !" !" bit passeu thiough the lock keyway. In that case, the
table assembly was loweieu anu the 12.7 mm ! ! !" bit was inseiteu into the uiill
chuck anu the lock was ie-centeieu on the lock keyway. The uiill was iestaiteu anu
the 12.7 mm ! ! !" bit was applieu to the lock keyway. The same uiill-stop ciiteiia
weie useu foi both uiill uiameteis. Aftei uiilling was complete, the lock was
uioppeu, a maximum of ten times, fiom a height of 1 m (S9.4 in) onto a conciete flooi
to simulate a hammei blow. If the shackle openeu, then the lock "faileu" otheiwise it
"passeu". The locks founu in Table S weie testeu using this uiill test system.
Table S - Shackle anu puck-style locks testeu using the uiill piess test system.
0#6/ 0)4/$ I>%$/ 39)>) J<C=/8 :/&>/4
Nastei Lock 62Su Shackle
S
W-L0K SK977S24-B Shackle
S
Ameiican A748 Shackle
S
Abloy SSuNSu Shackle
S
Ameiican AB1u Shackle
S
Ameiican 2Suu Puck
S
Ameiican 2u1u Puck
S
Nastei Lock 627u Puck
S
Abloy PL97S Puck
S
}ouinal of Physical Secuiity 7(1), 1-21 (2u14)
6
2.S 0xyacetylene Toich Test
2.S.1 0xyacetylene Toich Test System
The oxyacetylene toich test useu a lineai actuatoi to contiol the speeu of the
shackle as it passeu unueineath an oxyacetylene toich, see figuie 2.S. The actuatoi
was a Lineai Notions Inc. WP-NSSS-Tu6L}N9u2 actuatoi with a BLBu1SK-A motoi
anu motoi-contiol unit, set to a speeu of !!! !! ! !!!" !" ! . A spacei was
attacheu to the lineai heau of the actuatoi to sepaiate it fiom the high tempeiatuies
piouuceu by the oxyacetylene toich. The spacei was constiucteu of steel box tubing
measuiing 1u1.6 mm (4 in) x 1u1.6 mm (4 in) x 1u1.6 mm (4 in) with a wall
thickness of S.uS mm (u.12 in). 0n top of the spacei was welueu foui "L" shapeu
biackets. Two Su4.8 mm (12 in) x Su4.8 mm (12 in) high tempeiatuie ceiamic
Silquai Solueiing Blocks weie bolteu to the "L" shapeu biackets to pioviue an
insulateu base foi the lock. The lock was helu in place with a 2S.4 mm (1 in) x Su4.8
mm (12 in) x S.17S mm ! ! !" aluminum bai clampeu to the ceiamic plates. The
oxyacetylene toich heau was positioneu at an angle of = Su
C (6,296
C (4S,uS2
F), aie inexpensive $4uu to $1,2uu, anu can cut any electiically-
conuuctive metal (steel, aluminum, coppei, stainless steel, etc.). To pievent the
shackle fiom being cut, it must be piotecteu. Some piotection can be gaineu fiom
using puck-style locks that enclose the shackle in the lock bouy. Bowevei, milu-steel,
puck-style, lock bouies will only uelay the opening with the auueu thickness of the
lock bouy. Auuitional piotection coulu be gaineu fiom a stainless-steel bouy, which
}ouinal of Physical Secuiity 7(1), 1-21 (2u14)
1S
again uoes not oxiuize when exposeu to the oxyacetylene toich. Auuitional
oxyacetylene toich testing woulu be iequiieu to ueteimine if theie aie any
significant uelay auvantages to puck-style locks constiucteu of stainless-steel veisus
milu-steel. Again, neithei the ASTN F88S-uu9 noi ATF Publication S4uu.7 auuiesses
the ability of the lock to withstanu cutting by an oxyacetylene toich.
Figuie S.2 - Bepth of cut in paulock shackles with an acetylene toich compaieu to
the uiametei of the lock shackle.
S.4 Low Tempeiatuie Impact Test
The low tempeiatuie impact test encompasseu S shackle-style locks anu 4 puck-
style locks with S of each lock type testeu foi a total of 4S tests. Results foi the 9
seiies of tests aie summaiizeu in Table 8. The aveiage impact eneigy was (477.2
72.7) } (SS1.9 SS.6) ft-lbf at an aveiage tempeiatuie at impact of (-2S.2
1S.1
) C (-
1S.S6
27.18
) F. 0nly one lock faileu the test, a Nastei Lock 62Su. It faileu at an
impact eneigy of 466.1 } (S4S.8 ft-lbf) at a tempeiatuie of -SS.2
C (-S1.4
C (-1u9.S
F), anu liquiu nitiogen, -196.u
C (-S21.u
C
(-1uu
F) anu stiuck a minimum of six times oi foi a maximum time peiiou of S min
with a 1.S6 kg (S lb) hammei. The foiceu entiy test iequiies the lock to withstanu 1
minute of foiceu entiy with batteiy tools anu S min of foiceu entiy with non-batteiy
tools. The total weight of tools cannot exceeu 9.u7 kg (2u lb). Beating equipment
tempeiatuies cannot exceeu 649
C (12uu