Mill Circuit University Weir Minerals

Mineral Processing: Equipment

Luis Magne

Miineral Processing Processing: : Equipments

Primary Crushing: Jaw Crusher

Jaw Crusher Characteristics

Luis Magne

Mineral Processing: Processing: Equipments

Jaw Crusher Characteristics

Luis Magne

Mineral Processing: Processing: Equipments

Jaw Crusher: Single Toggle

Luis Magne

Mineral Processing: Processing: Equipments

Jaw Crusher: Double Toggle

Luis Magne

Mineral Processing: Processing: Equipments

Jaw Crusher

Single Toggle
Luis Magne

Double Toggle
Mineral Processing: Processing: Equipments

Primary Crushing: Gyratory Crusher

Gyratory Crusher: Characteristics

Spider bushing and seal Concaves Mantle

MAinshaft

Pinion and gear

The mainshaft position system

Luis Magne Mineral Processing: Processing: Equipments

Gyratory Crusher: Characteristics

Luis Magne

Mineral Processing: Processing: Equipments

Gyratory Crusher: Characteristics

Luis Magne

Mineral Processing: Processing: Equipments

Gyratory Crusher: Eccentric Movement

Luis Magne

Mineral Processing: Processing: Equipments

Gyratory Crusher: Vertical Adjustment

Luis Magne

Mineral Processing: Processing: Equipments

Cone Crusher

Cone Crusher
Feed bowl hopper Bowl

Main frame Mantle Eccentric

Countershift Gear and pinion

Luis Magne Mineral Processing: Processing: Equipments

Cone Crusher Characteristic

SHORT HEAD STANDARD

Luis Magne

Mineral Processing: Processing: Equipments

Cone Crusher Action

Luis Magne

Mineral Processing: Processing: Equipments

Cone Crusher Characteristic

Luis Magne

Mineral Processing: Processing: Equipments

Cone Crusher Characteristic

Luis Magne

Mineral Processing: Processing: Equipments

Crusher e Capacity

Jaw Crusher

Luis Magne

Mineral Processing: Processing: Equipments

Gyratory Crusher

Luis Magne

Mineral Processing: Processing: Equipments

Cone Crusher

Luis Magne

Mineral Processing: Processing: Equipments

Screening

Screen

Luis Magne

Mineral Processing: Processing: Equipments

Separation Probability

Luis Magne

Mineral Processing: Processing: Equipments

Screen Efficiency
Efficiency of undersize removal:
Efficiency 100 100 t / h of undersize in oversize product t/h of oversize obtained

Efficiency of undersize recovery:

Efficiency 100 t / h of undersize obtained t/h of undersize in feed

Luis Magne

Mineral Processing: Processing: Equipments

Screen Main Types

INCLINED SCREEN

BANANA SCREEN

HORIZONTAL SCREEN

Luis Magne

Mineral Processing: Processing: Equipments

Screen: Mechanism in the Body (Circular movement)

Sizes: Until 10 x 24 foots Usual angle: 20

Luis Magne Mineral Processing: Processing: Equipments

Screen: Mechanism in the Body (Circular movement)

Luis Magne

Mineral Processing: Processing: Equipments

Screen: Mechanism in the Body (Eccentric movement)

Sizes: Until 10 x 24 foots Usual angle: 20

Luis Magne Mineral Processing: Processing: Equipments

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Screen: Mechanism in the Body (Eccentric movement)

Luis Magne

Mineral Processing: Processing: Equipments

Screen: Mechanism over Body (Lineal movement)

Sizes: Until 14 x 28 foots Angle: 0 (SAG mill: 10; Dewatering: -5)

Luis Magne Mineral Processing: Processing: Equipments

Banana Screen

Sizes: Until 14 x 28 foots Usual angles: 25 to 0

Luis Magne Mineral Processing: Processing: Equipments

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Industrial l Circuit Crushing

Chuquicamatas Primary Crusher

Luis Magne

Mineral Processing: Processing: Equipments

Chuquicamatas Fine Crusher

Luis Magne

Mineral Processing: Processing: Equipments

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Trommel el

Trommel

Luis Magne

Mineral Processing: Processing: Equipments

Trommel

Luis Magne

Mineral Processing: Processing: Equipments

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Trommel

Luis Magne

Mineral Processing: Processing: Equipments

Rotational l Mills ll

Rotational Mills
Type of rotational mills:
Bar mills Ball mills Pebbles mills Autogenous A t mills ill Semiautogenous mills

Type of discharge:
Overflow Grate
Luis Magne Mineral Processing: Processing: Equipments

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Bar Mill

Luis Magne

Mineral Processing: Processing: Equipments

Ball Mill: Grate discharge

Luis Magne

Mineral Processing: Processing: Equipments

Ball Mill: Overflow discharge

Luis Magne

Mineral Processing: Processing: Equipments

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Slurry Filling

Luis Magne

Mineral Processing: Processing: Equipments

Autogenous and Semiautogenous Mill: Limits

Gearless: Until 23.500 kW

Pinion - Gear: Until 7.500 kW

Luis Magne Mineral Processing: Processing: Equipments

Autogenous and Semiautogenous Mill: Limits

Minera Esperanza: Gearless drive 23.500 kW

Luis Magne

Mineral Processing: Processing: Equipments

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Autogenous and Semiautogenous Mill

Feed trunnion Discharge grate Pulp lifters

Discharge trunnion Mill chamber Cilinder liners Trommel

Internal load ~ 700 t

Luis Magne Mineral Processing: Processing: Equipments

Semiautogenous Mill

Luis Magne

Mineral Processing: Processing: Equipments

Semiautogenous Mill

Luis Magne

Mineral Processing: Processing: Equipments

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Semiautogenous Mill

End discharge components: Grate Pulp lifters Discharge cone

Luis Magne

Mineral Processing: Processing: Equipments

Semiautogenous e e Mill ll Circuit

SAG Circuit
Final product Hydrocyclon Pebbles
Water
Feed

Screen or trommel

SAG mill

Water

Luis Magne

Mineral Processing: Processing: Equipments

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SAC Circuit
Final product Hydrocyclon Pebbles crusher
Water

Feed

Pebbles Screen or trommel

SAG mill
Water

Luis Magne

Mineral Processing: Processing: Equipments

DSAG Circuit
Final product Producto
Agua Water

Feed Alimentacin Fresca

Pebbles

Hydrocyclons

SAG mill Screen or trommel Ball mill

Water Agua

Luis Magne

Mineral Processing: Processing: Equipments

SABC A Circuit
Triturador Pebbles de Pebbles crusher
Agua

Final product Producto

Feed Alimentacin
Fresca

Water

Hydrocyclons

Pebbles

Water Agua

Ball mill

Luis Magne

Mineral Processing: Processing: Equipments

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SABC B Circuit
Water Agua Final product Producto

Feed Alimentacin Fresca

Pebbles crusher

Chancador de Pebbles
Hydrocyclons

Pebbles

Water Agua

Ball mills

Luis Magne

Mineral Processing: Processing: Equipments

State of Art in Semiautogenous Mill Ciruit

Pre Crushing Circuit

Alimentacin Feed Fresca

Pre Crushing Pre Screen Pebbles Crushing Final product Producto Hydrocyclons

SAG mill Screen

Agua

Ball mill

Luis Magne

Mineral Processing: Processing: Equipments

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Integrated Operation

Prymary crushing: Minor CSS as possible

Blast: Blast mesh Charge factor Detonator blast

Alimentacin Fresca

Producto

Agua

Luis Magne

Mineral Processing: Processing: Equipments

Hydrocyclones

Hydrocyclon

Luis Magne

Mineral Processing: Processing: Equipments

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Hydrocyclon
Rebalse Tubera de rebalse Cmara de alimentacin Buscador de vrtice Revestimiento de goma

Alimentacin

Seccin cnica superior Revestimiento de goma

Seccin cnica inferior Revestimiento de goma Revestimiento de goma

Apex Anillo de ajuste

Luis Magne

Descarga

Mineral Processing: Processing: Equipments

Hydrocyclon

Luis Magne

Mineral Processing: Processing: Equipments

Hydrocyclons Cluster

Luis Magne

Mineral Processing: Processing: Equipments

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Hydrocyclon Operation
100

Acumulado p pasante, %

10 Granulometras: Size distribution Feed Alimentacin Undersize Descarga Oversize Rebalse

1 10

100

1000

10000

100000

Tamao de partcula, m

Luis Magne

Mineral Processing: Processing: Equipments

Flotation Machines

Bank Cells

The volume of flotation cells should be the necessary one to complete the time of flotation.

Luis Magne

Mineral Processing: Processing: Equipments

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Types of Flotation Cells

Luis Magne

Mineral Processing: Processing: Equipments

Diffuser - Impeller Systems

Luis Magne

Mineral Processing: Processing: Equipments

Denver Cells

Luis Magne

Mineral Processing: Processing: Equipments

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Wemco Cells

Luis Magne

Mineral Processing: Processing: Equipments

Flotation Machines: Thank Cells

Forced Air Cells or Self-Aspirated Cells

Luis Magne

Mineral Processing: Processing: Equipments

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Denver RCS Cells

Luis Magne

Mineral Processing: Processing: Equipments

Wemco Smart Cells

Luis Magne

Mineral Processing: Processing: Equipments

Dorr Oliver Cells

Luis Magne

Mineral Processing: Processing: Equipments

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XCells

Luis Magne

Mineral Processing: Processing: Equipments

Outotec Cells

Luis Magne

Mineral Processing: Processing: Equipments

Tank Cells Mechanisms: Outotec

Luis Magne

Mineral Processing: Processing: Equipments

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Tank Cells Mechanisms: Wemco

Luis Magne

Mineral Processing: Processing: Equipments

Bank Cells

Luis Magne

Mineral Processing: Processing: Equipments

Bank Cells

Feed

2 3 4 5

Discharge

Feed

2 3 4 5

Discharge

Luis Magne

Mineral Processing: Processing: Equipments

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Flotation Machines: Column Cells

Column Cells
Wash water Froth Concentrate Feed

Baffles

Air Tails

Luis Magne

Mineral Processing: Processing: Equipments

Flotation Circuits

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Chuquicamatas Circuit Flotation

FLOTACIN PRIMARIA A-0

REMOLIENDA FLOTACIN PRIMARIA A-1

FLOTACIN PRIMARIA A-2

PRIMERA LIMPIEZA

BARRIDO PRIMERA LIMPIEZA

ESPESADORES DE RELAVES

SEGUNDA LIMPIEZA

TALABRE

BARRIDO SEGUNDA LIMPIEZA

Luis Magne

PLANTA DE MOLY

Mineral Processing: Processing: Equipments

Andinas Cu-Mo Circuit Flotation

DE MOLIENDA SEMIAUTOGENA DE MOLIENDA CONVENCIONAL DE MOLIENDA UNITARIA ESPESADOR DE RELAVE (02)

FLOTACION ROUGHER ( 4 LINEAS DE 08 CELDAS)

A TRANQUE DE RELAVE

FLOTACION COLUMNAR (04)

REMOLIENDA (02)

ESPESADOR DE CONCENTRADO (01)

CONCENTRADO COLECTIVO Cu-Mo A FLOTACION SELECTIVA FLOTACION SCAVENGER ( 2 LINEAS DE 16 CELDAS)

Luis Magne

Mineral Processing: Processing: Equipments

Andinas Mo Circuit Flotation

CONCENTRADO MIXTO Cu : 30,0 % Mo : 0,5 % POZO TRABAJO ESPESADOR N2 NaHS :10 Acondicionador 220 M3
NaHS

Rougher

CONCENTRADO DE COBRE A FILTRACION

Rougher
NaHS:

Colas Rougher

1a Limpieza
HIGHT CAP

Delkor 15 pies NaHS

2da.
LIMP.

NaHS

CONCENTRADO MOLIBDENO Mo : 50 % Cu : 4,0 %

LIMP.

3ra.

Espesador N2 Tk 3 Tk 2 Tk 1
EIMCO 11 pies

Luis Magne

Mineral Processing: Processing: Equipments

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Mill Circuit University Weir Minerals

Mineral Processing Equipment

Luis Magne

Mi

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