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SCHILLER AG Altgasse 68 CH-6340 Baar, Switzerland Phone: 4 1 41 760 87 87 Fax: A141 761 08 80 Home page: http://www.schiller-ag.ch
July1 998
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Associated Documents
Guide to SCHILLER Interpretation and Measurement Rogram E / D / F SCHILLER SP-1USER GUIDE - English / German SCHILLER SP-1 USER GUIDE - French / Italian SCHILLER SP-1 USER GUIDE - Spanish I Portuguese Article No. Article No. Article No. Article No. 2.510 179
2.510 196
v/
Spirovit SP-1
040.
1997 Onwards
We, the undersigned, hereby declare that the medical device (class IIa) specified above conforms with the essential requirement listed in Annex 1 of EC Directive 93/42/EEC.
This declaration is supported by:
Certificate of approval No.:
11425-01
45112-60-01 IS0 9001/08.94EN46001/ 12.93 byDEKRAmd 45112-16-01 Annex I I ,Section 3 of the directive 93/42"EEC
(01 2 4
J.J. Schmid
Research & Development Manager
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America
WELCH ALLYN SCHILLER Inc., ,7420 Carroll Road, San Diego, CA 92121, USA 800-535-6663 Telephone: Fax: 315-685-3361 SCHILLER Asia Pacific, 1OA Jalan SS 3/33, Taman University, 47300 Petaling Jaya, Malaysia Telephone: (603) 777 5336 Fax: (603) 777 5744
Asia Pacific
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Austria
SCHlLLER HandelsgesellschaftmbH Medizintechnik, ,Kampmiillerweg 24, A4044 Linz, Ausma Telephone: 0732 70 9 90 Fax: 0732 7157 OOO
Canada
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France
SCHILLER France SA.,Zac des Luats 58, route de Champigny, F -94350 Villiers s/Marne, France 01 49 41 24 40 Telephone: 01 49 41 24 49 Fax: SCHILLER Medizintechnik GmbH, Rudolf Diesel Su. 14, D -85521 Ottobrunn, Germany 089 629 981 0 Telephone: F ~ : 089 609 50 9 0 089 629 981 36 Hotline: SCHILLER Healthcare India Pvt. Ltd. Kalpatarn Chambers, Nanik Motwane Lane, Ground Floor, F o n Mumbai 400 023 Telephone: +91 22 263 4381 Fax: +9122 263 4384 ESPAOTE SPA (SCHILLER)) Via di Caciolle 15,1-50125Firenze, Italy +39 055 422 91 Telephone: +39 055 422 920 8 Fax: SCHILLER Reomed AG, Riedstrasse 14, CH-8953 Dietikon, Switzerland 01 741 02 09 Telephone: Fax: 01 740 37 10 SCHILLER AG, Altgasse 68, CH-6340 Baar, Switzerland 4 1 41 760 87 87 Telephone: 4 1 41 761 08 80 Fax: Home page: http://www.schiller-agxh
Germany
(EU-Bevollmachtigter))
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India
IMY
Switzerland
All Other
Countries
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Warranty
Disclaimer
The Information in this guide has been carefully checked for reliability; however no guarantee is given as to the correcmess of the contents and SCHILLERmakes no representations or warranties regarding the contents of this manual. We reserve the right to revise t h i s document and make changes in the specification of the product describedwithin at any time without obligation to notify any person of such revision or change.
Trademarks
SCHILLERandSP-1areregisteredtrademarksofSCHlLLERAG.All mdemarksare the property of their owners.
Copyright Notice
0 Copyright 1998 by SCHILLER AG. All rights reserved. You may not reproduce, transmit, transcribe, store in a retrieval system or translate into any language, in anyfonn or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, any part of this publication without express written permission of SCHILLER AG.
Terms of Warranty
The SCHILLER SP-1is warranted against defects in material and manufacture for the duration of one year (asfrom date of purchase). Excluded from this guarantee is damage caused by an accident or as a result of improper handling. The warranty entitles free replacement of the defective part. Any liability for subsequent damage is excluded. The warranty is void if unauthorized or unqualified persons attempt to make repairs. In case of a defect send the apparatus to your dealer or directly to the manufacturer. The manufacturer can only be held responsible for the safety, reliability, and performance of the apparatus if:
' assembly operations, extensions, readjustments, modifications, or repairs are carried out by
persons authorized by him, and
' the unit and approved attached equipment is used in accordance with the manufacturers instructions.
THEREARE NO EXPRESS OR IMPLIED WARRANTES WHICH EXTEND BEYOND THE
WARRANTES HEFEINABOVE SET FORTH. SCHTLLER MAKES NO WARRANTY OF MERCHANTABILITY ORFITNESS FOR APARTICULARPURPOSE WITH RESPECTTO THE PRODUCT OR PARTS THEREOF.
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Safety Notices
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TO PREVENTELECTRICSHOCKDONOTDISASSEMBLETHEUNIT.NOSERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED PERSONNEL ONLY. DO NOT USE THIS UNIT IN AREAS WHERE THEREIS ANY DANGER OF EXPLOSION OR THE PRESENCE OF FLAMMABLE GASES SUCH AS ANAESTHETIC AGENTS. IFTHEDISPL.AY IS DAMAGED, ALEAKAGEOFFLUIDMAY OCCUR.DONOTINHALE THE VAPOUR FROM THIS FLUID AND AVOID CONTACT WITH MOUTH AND SKIN. IF CONTACT IS MADE, CLEAN CONTAMINATED AREA IMMEDIATELY WITH FRESH WATER. THIS PRODUCT IS NOT DESIGNED FOR STERILE USE.
SWITCH THE UNIT OFF BEFORE CLEANING AND DISCONNECT FROM THE MAINS.
DONOT,LJNDERANY CIRCUMSTANCES,JMMERSETHEUNITORCABLEASSEMBLIES IN LIQUID. DO NOT OPERATE THE UNIT IF THE EARTH CONNECTION IS SUSPECT OR IF THE MAINS LEAD IS DAMAGED OR SUSPECTED OF BEING DAMAGED.
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DO NOT USE HIGH T E M P E R A W STERILISATION PROCESSES (SUCH AS AUTOCLAVING). DO NOT USE E-BEAM OR GAMMA RADIATION STERDLISATION.
DO NOT USE SOLVENT CLEANERS USE ONLY ACCESSORIES AND OTHER PARTS RECOMMENDED OR SUPPLIED BY SCHILLER AG. USE OF OTHER THAN RECOMMENDED OR SUPPLIED PARTS MAY RESULT IN INJURY INACCURATE INFORMATION AND/ OR DAMAGE TO THE UNIT. THE SP-1 COMPLIES WITH EMC REGULATIONS FOR MEDICAL PRODUCTS WHICH AFFORDS PROTECTION AGAINST EMISSIONS AM) ELECTRICAL INTERFERENCE. HOWEVERSPECIALCAREMUSTBEEXERCISEDWHENTHESP-1 ISUSED WITHHIGH FREQUENCY EQUIPMEN?:
IT MUST BE ENSURED THAT NEITHER THE PATIENT NOR THE ELECTRODES (INCLUDING THE NEUI'RAL ELECTRODE) COME INTO CONTACT WITH OTHER PERSONS OR CONDUCTING OBJECTS E V E N IF THESE ARE EARTHED).
WHEN NON-LMEDICAL DEVICES ARE CONNECI'ED TO THE Rs-232 INTERFACE ENSURE THAT BOTH UNITS ARE SECURELY CONNECTED TO THE SAME EARTH POTENTIAL.
WHEN OPERATING THE UNIT ON BA?TERY AND SIMULTANEOUSLY USING NONMDICAL DEVICES, THE RS-232 INTERFACE MUST BE FULLY ISOLATED.
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Safety Notices
BEFORE USING THE UNIT, ENSURE THAT AN INTRODUCTION REGARDING THE UNIT FUNCTIONS AND THE SAFETY PRECAUTIONS HAS BEEN PROVIDED BY A SCHLLER REPRESENTATIVE. THE GUIDELINES FOR PATIENT ELECI'RODE PLACEMENT ARE PROVIDED AS ON OVERVIEW ONLY. THEY ARE NOT A S U B S T l " E FOR MEDICAL EXPERTISE.
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THE SP-1 ECG UNIT IS PROVIDED FOR THE EXCLUSIVE USE OF QUALIFIED PHYSICIANS ORPERSONNEL UNDERTHEIRDIRECTSUPERVISION.THENUMERICAL AND GRAPHICAL RESULTS AND ANY INTERPRETATION DERIVED FROM A RECORDING MUST BE EXAMINED WITH RESPECT TO THE PATlENTS OVERALL CLINICAL CONDITION. THE RECORDING PREPARATION QUALITY AND THE GENERAL RECORDED DATA QUALITY, WHICH COULD EFFECT THE REPORT DATA ACCURACY, MUST ALSO BE TAKEN INTO ACCOUNT.
IT IS THE PHYSICIANS RESPONSIBILITY TO MAKE THEDIAGNOSIS OR TO OBTAIN EXPERT OPINION ON THE RESULTS, AND TO INSTITUTE CORRECT TREATMENT IF INDICATED.
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showing the internal location of all modules. Removal and Replacement instructions for a l l replaceable modules are also provided in this chapter. Each procedure is autonomous with details of tools, jumper settings, adjustments, and settings or special requirements that are required before and after replacement. Functional checks that must be carriedout after replacing a new module are also provided.
Chapter 5 Adjustments
This chapter provides all adjustmentsand settings. Also detailed in this chapter are basic functional test procedures that can be performed to check the functioning of the unit.
Chapter 8 Glossary
This Chapter explains all the acronyms and signal titles used in this book and in the SP-1 circuit diagrams.
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Your suggestions and comments are welcome. Please contact the SCHILLER Technical Documentation Department:
Fax 4 1 4 1 761 03 34
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List qf Symbols
Mains Supply
Battery Operation
FllSe
LCD Contrast
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A
ONlOFF
Chapter I
Operating Elements
Contents
Procedure Overview Introduction Location Keyboard
1.2 1 . 3 1.4
1 . 5
1.6
1.16
Page 1.1
Procedure Overview
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Settings I 1 Date I Time 1 Device Norm values I 1 Contrast I 1 Print User I 1 Memory etc. I
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/ General
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Make Measurements
P
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Post-medication tests
1 Switch ON
2 Make Settings preference if required (remembered when unit switched ofl
4 Calibrateunit
5 Enter patient data
6 Select test
7 PressSTART
8 Patient Makes test 9 RessSTOP
Page 1.2
Introduction
PAPER REEASE CATCH
MSPUY
RS-232 CONNECTOR
TEST INDICATORS
POWER INMCATORS
SYSTEM INDICATORS
The SCHILLER SPIROVIT SP-1 is a stand-alone pulmonary function sting unit tb features four modes for the measurement of inspiratory andexpiratory values. The unit incorporates aliquid crystal display to instantly show the test results. An integral high quality thermal printer provides clear and comprehensive result analysis in anumber of different formats and an RS-232 interface is provided for msmission of test results to a PC with the SEMA program. All tests and settings are initiated via an easy to use keypad with dedicated test keys. Test indicators show the current test being carried out and function LEDs provide visual indication for functions such as power, sensor disconnected, paper tray empty and paperjam. Measurements are made with a lightweight and hygienic open pneumotacho sensor. Two sensors are available. The SP-20 open pneumotacho sensor incorporates a disposable filter and is easily dismantled for cleaning and sterilisation. The SP-150 sensor has a disposable, single patient sensor/fdter assembly eliminating the need to clean the sensor after each use. The SP-1 has the following features: Direct function keys for measuring the following:
FVC Forced Vital Capacity
Low weight and compact dimensions Built-in rechargeable battery for mains-independent use Selectable printing formats with integrated quality thermal printer
9
Patient memory for up to 100 measurements (option) Choice of 6 languages for display and printing
Page 1.3
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Location
As with all medical units, the following general rules are to be not& The unit should not be stored or operated in a wet, humid or dusty environment.
The unit may not come into contact with acidic steams or liquids. The unit should not be set up near radiology or diathermic systems, or near Iarge transformers or electrical motors. Ensure that a minimum distance of 1 meter between the unit and the mains supply is maintained
Potential Equalisation
In certain circumstances intederence can be caused by externai electrical equipment or radio equipment. Connect the earth potential'equalisation connection at the back of the SP-1 to the hospital common ground or, if a common ground is not present, to a metal framework e.g. the bed frame. Note that all other electrical equipment in close proximity should also be connected to the same common ground. The part number of the potential equalisation cable is 2.310 005.
Power Supply
The unit can be operated from the mains or f r o m the built-in rechargeable battery. The mains connection is on the rear of the unit. The mains indicator lamp is always lit when the unit is connected to the mains supply. A battery indicator lamp confirms battery operation. When the battery capacity is limited, the indicator flashes. To recharge the battery, connect the apparatus to the mains supply by means of the supplied power cable. A totally discharged battery needs less than 15 hours to be fully recharged (60%in less than 3 hours, 90% in 6 hours).
A fully charged battery lasts approximately 7 hours of normal use (SP-1R 6 hours). The unit can remain connected to the mains supply without any danger of damage toeither the battery or the unit.
Switching On and O f f
The SPIROVlT SP-1is switched on and off with the ON and OFF keys.
Page 1.4
Keyboard
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Enter Lung Function Test Menu as designated (Commence each measurement with START;end each measurement with STOP)
Switch unit on
Page I S
Main Menu
Memory The SP-1 has a memory for up to 100 measurements. Select the memory menu item to:
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MTA Ident
Enter the name of the person carrying out the test. The MTA name (medical technical Assistant) is given on printouts. The users name entered here, is remembered when the unit is switched off; it only needs updating when a new user takes over. See below. When selected all recordings are sent automatically over the RS-232 interface (for example to the SEMA PC storage program). Note that the RS-232 protocol settings must be defined in the setup menu before transmission. See System Setup Menu following
When a menu is displayed press this key to select highlighted menu option. When an enter field is displayed e.g. h4TA Ideat, use this key to c o n f m entry and to exit field
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Send
Setup
When a menu is displayed use these keys to move the cursor UP I W W N . When an enter field is displayed e.g. h4TA Ident use these keys to move the cursor L E nI
RIGHT
Use this key to display the main menu as above. When an enter field is displayed, this key is . . . . . .... ..c used the same as t h e ENTER key to c o n f i i entry and to exit field
Page 1.6
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U s e the left and right cursor keys at any t h e to select a position t o change that character.
Press the ENTER key or the MENU key to confum entry and exit the field. When an enuy field requires anumericai input e.g. date of birth, the number keys are automatically selected. When an entry field requires a letter input e.g. patient name, the letter keys are automatically selected. If a numerical input is required for example in the patient name, or conversely a letter input required in the date of birth, pressing the ALT key before the character/ number key enables this. Therefore when entering dam
ALT + key = number input in character field
Page 1.7
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Press this key to select highlighted menu option or to change setting. Press the MENU key to program settings and exit menu
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This menu option defmes all the general settings. All enaies remain stored (even when the unit is switched off) until overwritten. The settings are as follows:
User Ident
Measurement
Use this to enter the name of the consultant or department that operates the unit
This is how the FVC gmph is displayed and printed. With the ENTER
key toggle the options to set a flow display of one of the following: Row = f(v0l) Row=lOop Vol =f(t)
Page 1.8
This defines the format and content of the printout when the PRINT key is pressed. The settings are as follows:
Graph
Time Axis
Flow graph
Volume Graph
This defines the time axis of the graph - set to 1 s or 2 W s Set to ON or OFF - gaph printed or not printed
Print the volume graph - select YES or NO
Diagnosis
PEF
l l countries outside the USA and Canada or Device STANDARD Set to 'International' for a to 'American' for USA and Canada
NORMALS
The diagnosis is based on the standard defrned here. The Normal value standards are given at the end of this section- 'Diagnosis and Norm Value Tables'
UNITS
DATE
Set to : cm / kg PC, cm / kg PF, inch / Ib. /OF Set the order of the date to month - day - year, day month - year or y ear-month-day NONE (no race); recommended for Europe,
W/B (White/ Black) for a l l countries outside the USA and Canada
RACE
LANGUAGE This defines the language on the printout and menu smcture. Set to English, German, French, Italian, Spanish, or Portuguese
Clock
RS-232
i o h l IblF
Page I.9
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MVV
MV
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The relevant keyboard lamp lights and the corresponding coordinate presentation appears on the display as shown in this example for FVC The coordinates represent the graph on which the curve will be drawn with the respiratory volume in litres being represented on the vertical axis and the time in seconds on the horizontal axis.
Page 1.10
The flow sensor must be held quite still and no air should be breathed into the device for at least one second before and after the START key i s pressed The message "READY FOR MEASUREMENT'appears on the display together with a volume counter graph for the value. As soon as the patient starts to breathe into the flow sensor, the unit begins to record the expiratory flow. The corresponding curve is represented on the display. The break-off point for the expiration measurement is reached automatically (or the Stop key is pressed).
4. Press the STOP key on completion of the test. 5. Repeat steps 3 and 4 until three measurements have been taken.
Note: Ifthe Start key is again pressed (afounh or more times), only the best three measurements are stored.
When American standardsare stipulated, the message "ATS criteriamet" appears on the printout if the deviation (as stipulated by the American Thorasic Society) between the best and second best measurements is not greater than 2OOml or 5%. Following a series of patient measurements the best two results are recorded and stored along with the last test made (which may or may not be one of the best three). These three results can then be printed graphical dong with a table of the best individual measurements(from these three results). The table of the best measurements can also be displayed on the screen.
Definition of Best
In accordance with the ATS Spirometry Standard (11November 19941,the best recordings are defined as the highest value from the calculation: Best = FVC + FEVl The measurement table (on the printout and on the display) gives the highest individual measurements (e.g. FVC, FEV1,SVC, MVV etc.) from the two best recordings as defined above, and the last recording made. This is true for all parameters except the folIowing which are based soleIy on the highest FVC + FEVl value:
' FEFo.2. 1.2
EEF,%.75%
FEF,,%.,S% FEFZ5
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FEF,, FEF,,%
% ? %
* T v
Page I.11
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Press the RESULT Key after a measurement, or series of measurements have been made. A measurement table is displayed for the test mode (as indicated by the test lamp) as follows:
FVC
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MV
The display gives the measured values and the predicted values (calculated from the entered patient data). The predicted values can only be calculated when the patient data has been entered. The result displayed is in accordance with ATS recommendationsand is the best resultfor each individual parameter, from the three tests recorded. When subsequent tests are made, the result with the highest value will always be saved and given in the measurement column. Press the MENU Key to return to the graphic display.
It can happen that the bestlVC value is taken from Measurement 1 and the best FEVl value is taken from Measurement 2.
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Page 1.12
Obtaining a Printout
Press
after taking all measurements.
The following is given: The patient data The selected norm values The date of last calibration The number of tests stored. If more than three tests are made the figure given in brackets indicates the total number of tests wries out The number of post tests stored, and the total number of post test made are given in the same manner after the slash. In the example given opposite, a total of 5 tests were canied out and a total of 6 post tests.
l between the best and second best measurements. If this The FVC and FEVl variation in m value is within 2oOml or 5% the message 'ATS criteria met' is printed.
The diagnostic statement (if enabled in Settings menu) The MTA identification The user identification The date and time of the printout The software version and the installed options (M = memory) are also indicated at the b o t t o m of this page. The second section of the printout comprises: the test results presented as a table giving the best values, the predicted values and the best values as a percentage of the predicted.
h r e e tests depending on selection ( see page the graph of the best test or the curves for all t 16). other curves and data dependent on test made
The Graphs of the measurements are given on the subsequent page(s). Note that the FIVC values and the ERV values are only given if Inspiration is taken with the FVC test and if Loop is selected in for measurement (see system setup menu).
Page 1.13
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To carry out the test for Forced Vital Capacity 0, press key "FVC" and the corresponding coordinate presentation appears on the display
The patient must exhale as quickly as possible &om the time of starring the test so be sure that he i m .If inspimtory measurements are required, the exhaiation can understands what is required of h be immediately followed by a maximum inhalation. The inspimion results will be given on the printout.
e s t , ensure that the seuings are correct as detailed Before initiating a printout of the FVC T previously. Press the PRINT key to obtain if printout as defined.
MVV Test
The patient should breathe as deeply and as rapidly as possible over a period of 6 to 12 seconds so make sure that he understands what is required of him.
WARNING
EXTREMECARESHOULDBEEXERCISEDWHENPERFORMINGTHIS~TAS THERE IS A DANGER OF HYPERVENTILATION. ENSURE THAT THE PATIENT IS SITTING DOWN.
MV Test
The patient should breathe as normally as possible for up to 60 seconds, but for at least 20 seconds. Make sure that the patient understands what is required of him.
Page 1.14
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The post-medication tests are carried out in the same way as the premedication tests (three measurements stored). The printout following post-medication tests will give the curves of both pre and post-medication tests (the premedication curve is bold). The measurement results are shown as the best results (pre/post), results as a percentage of those predicted, (bothpre and post) and the percentage change (i.e. difference) between pre and post-medication results.
The diagnosis resulting f r o m the premedicarion fest is also given on this printout.
Sending
Measurements can be sent to the SEMA data management system. Make sure that the communication parameters, ie baud rate, parity etc. are set the Same on the transmitting and the receiving side. See Chapter 3 (RS-232 Check) forfurtherdetails. To send ameasurement proceed as follows: Connect the PC to the RS-232 connector on the right hand side of the unit. Carry out the measurement(s) as descriid previously. Press the MENU key and select SEND
When the transmission is complete a message is displayed showing that successful transmission has been completed. If an error message is displayed e.g. 'serial link time-out' check settings in the PC and on the unit. Check the cable connection. Ensure that the Baud rate and the parity settings are the same in both the PC and the unit (SETUP menu).
Page 1.15
Flow Sensors
Flow Sensor SP-150
1. Remove disposable mouthpiece (1) by gently but firmly pulling it away from the handle (2).
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3. Position new disposable mouthpiece (Part No. 2.100077) and gently but f d y click it in
position.
NOTE:
The disposable mouthpiece can only be positioned in one direction and no force i s necessary to insert it on the handle.
II
1. Slide out the combined filter/mouthpiece assembly (1).This is only possible in one direction.
6. Carefully screw the two halves of the assembly together again. Make sure that thefilter is not displaced
7. Push the combined filtedmouthpiece assembly gently but f m l y into the outer tube until it makes contact on the outside edge of the outer tube. The assembly can only go in one direction.
Page 1.16
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Chapter 2
Functional Overview
Contents
Introduction
SPll- 1
2.2
2.4
Power Supply CPU and Processing Circuits Memory T h e m 1 Print Head Controller Paper Mark Power On Reset Stepper Motor Controller
2.5
2.5 2.5
Page 2. I
Chapter 2
Functional Overview
Introduction
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This Chapter provides a functional overview of the SP-1electronics.The aim of this overview is to enable the service engineer to identify processing paths in order t o help iden@ possible faulty modules. A functional block diagram supports the text.
Page 2.2
Chapter 2
Functional Overview
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SPll-1
Power Supply
The mains supply is full wave rectified to produce an unregulated dc supply (+W of between approximately 15V and 28 V depending on mains voltage. This voltage is used by a switched voltage generator to produce +UD (13.5V). +mc h g e s the battery when mains is connected. When mains is not connected, +UD is the b a t t q voltage.
An ON/OFF control logic switches +UD to three voltage regulators. The unit is switched on directly from the keyboard and then held on from the CPU (signal WE).Detection of overvoltage on either the 5.2V or 24V supplies directly switches the unit off. Similarly when an undervoltage is detected on +US (indicating over current) the unit is directly switched off.
The mains LED is lit directly when mains is connected. The same circuit also monitors the switched dc supply (+US) and activates signal +BAIT when the unit is switched on and mains is not connected (i.e. the unit is running on battery power).
A Battery low signal (BLOW)is generated when battexy voltage (+US) falls to 11.3V. A circuit compensates for voltage drop when the printer stepper motor is active and the Blow signal is active only at 1O.W.
Note:
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The battery voltage is a l s o monitored directly by the CPU which switches the unit off ( W F F ) when the voltage falls below approxhately 9.4V.
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Serial EEPROM
The serial EEPROM (U12) stores the unit base settings.
Page 2.4
SPII I
Thermal Print Head Controller
The Thermal Print Head i s controlled by a print head controller and timer circuit The print head controller serialises the data for the print head and the timer circuit controls how long current is applied to the head, and thus the intensity of the printout.
Printer Timing
Strobe generation is aiggered by signal TPS when one complete pixel line of data is ready to be written. The first output from 4bit binary counters trigger a monostable multivibrator (U37) at a pulse 1ength.definedby the tempexam and resistance of the print-head (TPHT). The pulse is passed through a decoder to set STROBE 1 signal.
Paper Mark
The Paper Mark signal from the printer is fed to a comparator. The paper mark detection voltage input to the comparator between a p p r o h t e l y 2.5 V and 3.5V and when t h i s is present the PMARK signal is logic 1.
Power On Reset
The Power on reset circuit controls the master reset of the CPU. This circuit has two functions as follows: To provide a delay on initial switch-on to ensure that the power supply is fully stabilized and give the 20Oms reset time required by the processor.
To disable the unit if the +5V rail drops b e l o w 4.75V.
MCLOCK Frequency
2 5 d s
1.4kHz
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3 . 2
3 . 3
3.4
3.5 3.7
LCD Check EEPROM Check RS-232 Check Prinrer Check Sensor Flow Check
Page 3.1
Introduction
The SP-1is designed to be simple to use and simple to service: the service phiIosophy of the SP1ismodulereplacementandnotboardrepakThepurposeofthischapteris toprovide fault-finding procedures that will quickly and efficiently identify a fault to a specific module. Fault-finding o a minimum. procedures are designed so that test equipment is kept t
An i n i t i a l fault diagnosis chan is provided derailing all the general fault indications. U s e the fault finding charts and procedureson the following pages to indicate a faulty area or module. In most cases the fault finding charts should indicate the most likely faulty area. When more than one module is stated,the first module given is the one most likely to contain the fault. Other modules given should .b checked in the order given. When a module has been replaced specific test parameters and setfinpup of the module may be applicable. The removal and replacement instructions for all replaceable modules. along with any setup or check procedures required, are given in Chapters 4 and 5.
If the initial fault-finding chart does notindicate the area where the fault exists, re-check all the settings and parameters that have been entered. If these are correct, check the software.
Page 3.2
Page 3.3
2. Switch the unit on by pressing the <ON>key on the keyboard. Ensure that the LCD lights and the welcome Screen is displayed.
4. Connect flow sensor to the sensor connector on the side panel and switch on.
5. Carry out calibration procedure as detailed in this chapter
7. Switch the unit off and leave connected to the mains supply for 10 hours or more to charge the battery.
8. Disconnect the mains and switch the unit on. Ensure that the Battery LED is lit. Run the unit on battery power for approximately an hour. Ensure that the battery LED flashes when
the battery has limited capacity (not before 45 minutes).
Page 3.4
Last calib.
BTPS Factor
Calib. Factor Temperature Measured Vol. Syringe Vol.
IMPORTANT
THE UNIT MUST BE CALIBRATED WITH THE FIRST PULMONARY FUNCTION TEST
OF THE DAY, AFTER EVERY SIGNIFICANT TEMPERATURE CHANGE OR AFTER CHANGING THE SENSOR.
Last Calibration
date of last calibration Factory calculated BTPS (=> Body Temperature, Ambient Pressure, Saturated with water vapour) value. This value compensates for the difference in inhaled and exhaled humidity. The unit is set for measuring exhaled volume (100%humidity, Temp 36.8"), and so when inhaled volume is measured this factor is applied. The SP- 1 uses ambient temperature to calculate the BTPS factor. This is sufficient for accurate FIVC calculation. The formula used is as follow:
273.15 + 36.8
+
BTPS
calculated value between measured and effective calibration air volume ambient temperature in "C (or OF) dependent on device setting
air volume measured by the system from the calibration pump
entered air volume depending on the size of the calibration pump and times the air was pumped through the sensor, e.g. pumping 2 litres 3 times amounts to 6 litres (the recommended volume with a 2 litre pump is 4 litres; with 3 litre pump, 6 litres)
Page 3.5
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Chapter 3 Fault Diagnosis
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Calibration (cont.)
Calibration Procedure
To calibrate the unit proceed as follows: Connect the calibration pump to the sensor. Ensure that there are no air leaks
Press the C A L key - the menu is displayed as shown on the previous page The cursor is positioned at temperaaxe. Enter the ambient temperature Press ENTER when the correct temperature entered Wait 1 second. Press the START key Pump 4 to 6 litres of air through the'sensor
Note:
Make sure that thejlow sensor is kept still during the pumping operation.
While pumping, the unit records the volume being pumped through the flow sensor and indicates it on the display. Press the STOP key when finished pumping. Enter the pumped air volume at syringe volume prompt (depending on the size of the calibration pump and times of pumping; i.e. a 2 lirre pump pumped 3 times = 6 litres). Press ENTER. The message "Calibration completed" appears on the display, press the PRINT key to obtain a printout of the calibration report with the following information:
Ifthe message 'EXCESSNE DEVMTION! 'appearson the screen after a calibration, it indicates
that the difference between the measured volume andthe entered volume is too big (>25%). Check
the temperature sening, the syringe volume andthe entered syringe volume. rfthese are all correct change the screedfilter and recalibrate
Page 3.6
Service Screen
To check the printer and to emure that every pixel is operational,a built-in printer test is provided. To carry out the printer check press:
LCD
EEPROM
RS-232
PRINTER SENSOR
Page 3.7
c
I
.- -
c \
(3
Press any key. The designation written on the key is displayed on the right hand side of the screen. All keys can be checked m this way.
Return to the service menu by pressing the MENU key
EEPROM Check
Select EEPROM f r o m the service manu (page 7) The message 'EEPROM Working' is displayed. On successful completion of the test the message 'EEPROM okay' is displayed Return to the service menu by pressing the MENU key
>
\
RS-232Check
The following error messages are associated with the RS Interface. If any of these error messages are displayed, carry out the checks suggested.
This indication appears if no signal is received from the remote unit (after approximately 30 seconds).
0 Check that the remote unit is switched on and set to the correct parameters 0 Check the correct setup in both units
TRANSMISSION ERROR
o the 0 Check that the remote unit is switched on and set t cmect parameters
units)
0 Ifusing amodem, ensure that it is communicating with the remote modem
NO DATA
the units' memory. Store a measurement in the memory and attempt the transmission again. If the same message appears, change the processor board.
Page 3.8
The test uansmission I test reception options enables a test sequenceto be generated and received. Use these test options to ensure that the receiving and transmitting units can communicate and that the cable assemblies, connectors etc. between the communicating units are good. The test message generated is asuing of a l l ASCII characters - ABCD.... 1234....abcd... etc. When the test transmission I reception option is selected, the string of characters sent by the transmitting unit are displayed on the LCD in the receiving unit. In the transmitting unit amessage is displayed indicating that a test transmission is in progress. To perform these tests, you will need a second SP-1 unit, or the SP-1 RS-232 interface has to be connected to an active terminal, for example the Hyperterminal, which is available under Windows 95TM. The following equipment is needed:
A personal computer (PC) with Windows 95TM Hyperterminal installed.
An RS-232 cable assembly, Art. No. 2.310 159. for connecting the RS-232 interface on the
SP-1 with the COM port of the PC.This assembly consists of a cable, Art. No. 2.310 094 and an adapter DB 9 I DB 25, Art. No. 2.100 552.
1. Start from Windows 95 desktop. Click on START. Select Programs I Accessories I
Hyperterminal.
2. Double-click on Hypertrm(.exe). Enter the name SP-1 for the new connection and click on
OK.
Page 3.9
3. Set the direct connection to the proper COM-port and click OK.
4. Enter the port settings 19200,8, N, 1, Hardware and cont-irm with OK..
5 . You are now in the SP-1 Hyperterminal window. Click on File and select Properties.
6. Go to tab Settings and set Terminal keys. Auto detect and 500 buffer lines.
Page 3.10
--.
1
8. Check the boxes for "Send line ends with line feeds", "Echo typed characters locally" and "Wrap lines that exceed terminal width". Confum with OK. Click once more on OK to get back to the open Hyperterminal window.
You are now ready to start the input and output tests.
Test Output
On the SP-1, select the RS-232 screen, and make sure that the settings are 19200 bps, parity N, stopbit 1. Press the UP key
The SP-1 now sends a suing of alphanumerical characters, which are echoed in the Hyperterminal window on the PC.
Page 3.11
and DOWN
I , -
Page 3.12
. I
THE 'SHELF LIFE' OF THE PRINTER PAPER IS NOT INDEFINTIE. OLD PAPER, PAPER THAT HAS NOT BEEN STORED IN A COOL DAMP FREE ENVIRONMENT, OR PAPER THAT HAS BEEN EXPOSED TO EXCESSIVE HEAT CAN ADVERSELY EFFECT THE QUALITY OF THE PIUNT. IT IS RECOMMENDED TO USE ORIGINAL SCHILLER PAPER.
The Analog /digital value is given. Ensure that the value is 2042 k 10
Return to the service menu by pressing the MENU key.
Page 3.13
Page 3.14
Top Assembly Removal Top Assembly Replacement Flow Sensor / RS Interface SP 11-4 Board Removal Board Replacement Checks and Tests afer Replacement Battery Pack Battery Pack Removal Battery Pack Replacement Checks and Tests Afrer Battery Replacement Printer Tray Assembly and Thermalprinter PrintedPaper tray Assembly Removal l3ermal Printer Removal Thermal Printer Replacement. PrintedPaper tray Assembly Replacement Checks, Tests and Adjustments afrer Printer Replacement Control and Power Supply board SP I I - 1 Board Removal Board Replacement Keyboard
4.15
Page 4.1
Note:
The Program EPROM is mounted on the Control and Power Supply board SP 11-1.
Page 4.2
. -
Introduction
This chapterprovides an overview of the procedures to remove and replace the modules that are spared at service level. The insmctions given in this chapter are autonomous, with each module containing the following: The prerequisites t h a t must be fulfiued before removing of the module
Tools and equipment that are requited to remove and replace the module and to carry out the functional checks and adjustments Removal Procedures Replacement Procedures Checks and Tests that must be carried out after replacement
A n y adjustments,jumper settings, special checks or functional p r o c e d e s that are requirer a procedure, are detailed in the relevant step.
In-text diagrams support the text where required and provide location details of connectors, test points and adjustment potentiometers. Specific warnings and cautions are given where applicable.Warnings indicate potential danger that could cause personal injury. Cautions indicate areas that could cause damage to the equipment.
If a key operation or menu selection is required, the key sequence required is given in parenthesis .o. The character (or character string) given in parenthesis is the actual character t h a t is printed on the key. When a key sequence is provided it must be followed in the order given.
Page 4.3
Safety Notices
WARNINGS
BEFORE COMMENCING ANY REMOVAL OR REPLACEMENTPROCEDURES ENSURE THATTHE MAINS POWER SUPPLY IS SWITCHEDOFF AND THAT THE MAINS CABLE IS REMOVED. CERTAIN CHECKS AND ADJUS"TS CAN ONLY BE CARRIED OUT WITH THE TOP ASSEMBLY REMOVED AND WITH MAINS CONNECTED. WHEN CARRYING OUT THESE PROCEDURES BEWARE THAT POTENTIALLY LETHAL VOLTAGES ARE PRESENT.
CAUTIONS
THE SP-1CONTAINS STATICSENSITIVECMOS COMPONENTS; OBSERVE ANTISTATIC PRECAUTIONS:
0 WHEN CARRYINGOUT ANY MAINTENANCEPROCEDURES ALWAYS PLACE THE UNIT ON AN EARTHED ANTISTATIC MAT. 0 PERSONNEL MUST BE EARTHED WHEN HANDLING ANY BOARDS OR COMPONENTS
c0MPo"Ts
THE UNIT IS SUSCEPTIBLE TO ABRASION DAMAGE. TO PREVENT SCRATCHING, ALWAYS PLACE THE U N I T ON A SOFT, NON-ABRASIVE CLOTH WHEN CARRYING OUT MAINTENANCE PROCEDURES.
TAKE CARE NOT TO PLACE ANY STRAIN ON THE CONNECTING RIBBON CABLE
WHEN REMOVING THE TOP ASSEMBLY. ENSURE THAT THE CABLE ASSEMBLY IS NOTCRIMPED ORTWISTED ANDTHATTHETOP ASSEMBLY IS NOTPLACEDONTHE CABLE ASSEMBLY.
CARE MUST BE TAKEN WHEN REMOVING AND REPLACING CONNECTORS. NEVER USE FORCE. NEVER STRAIN THE CABLE ASSEMBLIES.
THE PROCEDURAL STEPS GIVEN FOR EACH MODULE MUST BE FOLLOWED IN THE ORDER GIVEN.
Page 4.4
Physical Overview
The SP-1unit is enclosed in a two part, medical standard, moulded plastic case.
The top part contains the keyboard with the base section containing all the electronics of the uniL
the thermal printer, the paper tray, the battery and mains aansfomer. The electronics of the unit are containedon two printed circuit board (control and power supply board SP 11-1and Flow sensor and RS board SP 114).The K B s are securedon spacersmoulded in the base section. The battery is secured in position with double sided tape and the mains transformeris secured on spacers.
'
The thermai printer is mounted on a papex trayhhermalprinter assembly which i s secured in the base section complete. Because of the plastic constructionof the case,threaded metal inserts are used throughout for all screw fixings.
Page 4.5
-.
. ..
?
. c
The following list details the tools, test equipment and accessories required to carry out all functional tests, calibrationprocedures and adjustmentst h a t can be carried out on the SP-1. The test equipment given here is general. If specifc recommendation for test equipment is required, please contact the SCHILLER service department.
D i g i t a l Voltmeter
oscilloscope
Frequency Counter Selection of &oss-bladed, posi-drive and flat-bladedscrewdrivers Cleaning agent such as Tricoetholine Selection of spanners Double-sidedtape
Page 4.6
Tools
Posi-drive screwdriver
Test Equipment
The following test equipment is required to carry out the functional test after unit assembly flowsensor calibrationpump
WA W I N G :
ENSURE THAT THE MAINS CABLE IS REMOVED.
1. Turn the unit upsidedown and rest on a soft antistatic cloth.
2. Unscrew and remove the six countersunk retaining screws and washers situated in the extreme comers and edges of the unit.
4. Grasping the top and bottom of the unit to ensure that the two assemblies cannot p a h
6. Gently lift the Top Assembly away from the Base Assembly and place on a soft cloth.
Page 4.7
..
..
.. .
- _ I
I.
,
i .
3. Ensure
d y home.
4. Position the Top Assembly in front of the Base Assembly and without straining the ribbon
cable, plug in the interconnecting cables f r o m the Keyboard and from the LCD to the Flow sensor board SP 1 1 4
Note: It may be necessary to tilt the Top Assembly for the cable assemblies to reach.
Exploded View
See Circuit D i a g r a m s and Board Layouts Section.
Page 4.8
Prerequisite
The Warnings and Cautions at the beginning of the Chapter must be observed. The Top Assembly must be removed and aU external cable assemblies disconnected.
Parts
Row sensor / RS Interface board Part number as detailed in Chapter 6.
Board Removal
CAUTION
THE FLOW SENSOR / RS INTERFACE BOARD CONTAINS STATIC SENSlTIVE CMOS COMPONENTS. OBSERVE ANTISTATIC PRECAUTIONS.
2. Gently raise the board t o gain access to the cable assembly to the Control board and remove the two connectors. Remove the board.
Board Replacement
1. Place the flow sensor and RS board component side down over the six spacers and connect the cable assembly to the Control board SP 11-1. Place the board so that the flow sensor connector and the RS connector are positioned in the cutouts on the side panels. 2. Secure the board to the six spacer supports with the retaining screws.
Page 4.9
E
I
Battery Pack
The batcery pack is held in position with double sided tape.
Prerequisite
The Warnings and Cautions at the beginning of the Chapter m u s t be observed. The Top Assembly must be removed and all external cable assemblies d i s c ~ ~ e ~ t e d .
Parts
The part numbers of all replaceable items are given in Chapter 6.
2. Disconnect the two bayonet connectors and remove the Battery Pack by gently pulling away from the base.
2. Remove the double-sided tape protective sheet and secure the Battery Pack to the base.
_-
Page 4.10
Tools
Cross-bladed screwdriver Flat-bladed screwdriver
Part Numbers
The part numbers for the Thermal Printer Assembly, the print head and the motor are given in Chapter 6.
CAUTION
THE THERMAL PRINTER CONTAINS IS STATIC SENSITIVE; OBSERVE ANTISTATIC PRECAUTIONS
PRINTER ROLLEF COG WHEEL 4.41 18L 1 4.430118 AND ROLLER BEARING
pI
MK 11-51 3.2423BA
PRINTHEA 4.140 115
TENSIONING SPRINGS (X2) PRINTER MOUNTING PLATE MOTOR 4.330019 PRINTER PIVOT AND SECURING WASHER
Page 4.1 I
..
i .
1. Remove the following connectors from the Control and Power Supply board SP 11-1:
earth connector to the printer paper mark connector prinm motor connector
2. Unscrew the four retaining screws and remove the complete paper my/printer assembly.
retaining screws.
2. Gently remove the printer taking care to retain the two tensioning springs.
2. Using a spring compressor, insert the two tensioning springs so that the springs are positioned over the moulded spring supports and in the indent (hole) in the printer mounting plate.
2. Reconnect the following connectors to the Control and Power Supply board SP 11-1 :
paper mark connector earth COM~C~M to the printer printer motor connector
3. Replace the Top Assembly.
Page 4.12
Prerequisite
The Warnings and Cautions at the beginning of the Chapter must be observed. The Top Assembly must be removed and all external cable assemblies disconnected. The Flow sensor and RS board SP 114 must be removed. The Printer Tray Assembly must be removed.
Parts
Control and Power Supply bard SP 11-1.Part number as detailed in Chapter 6.
paper mark connector earth connector to the printer printer motor connector live and the neutral bayonet connectors to the mains connector
Tip ! It may be easier to remove the mains connector togethr with the control board. In this case disconnect the ground lead from the potential equalisation stud.
Note: The two connectors to the flow sensor and RS board will already have been removed as detailed in the previous paragraph. 2. Unscrew the nine spacer fmtions (four on the mains transformer) and remove the board. T&emains transformer is fured to the board with double-sided tape.
Page 4.13
$ 0
i
3
live and the neutral bayonet connectors to the mains connector (or the ground connector t o the potential equaIisation stud) live Bnd the neutral bayonet connectors to the battery
Page 4.14
.-
,,
- .
. .
. .. .
Keyboard
The keyboard comes as acomplete assembly with the top casing. The parts numbers of the various keyboards are given in Chapter 6.
. -.
Page 4.15
Chapter 4 Module Removal and Replacement SCHILLER SP-ISpiromtv Unit SERVICE HANDBOOK Issue 2 July 1998
.:
Page 4.16
Chapter 5 Adjustments
'
: ,. j
Chapter 5 Adjustments
Contents
Introduction Safety Notices
5.2
5 . 3
Conditions
Test Equipment
5.3
5.4
5.4
5.5
5.6
5.7
5.8 5.8
Page 5.1
Chapter 5 Adjustments
Introduction
This Chapter provides the prccedures necessary t o check and adjust a l l service settings. Every procedure is self-contained and details the m l s required to carry out adjustments, and the test equipmentnecessary. Any adjustments,jumper settings, special checks or functionaltests that are required on the module,or on associated m o d u l e s or software, are also detailed
In-text diagrams support the text where required and provide location details of connectors, test points and adjustmentpotentiometers.
Specific warnings and cautions are given in the text where applicable.
The part numbers for a l l replaceable modules are given in Chapter 6.
The SP-1 has the following adjustments: Battery Charge Voltage (VR1 on the Microprocessor/Power supply Board (SP 11-1))
Paper M a r k Detector (VR2 on the MiaoprocessorPower supply Board (SP 11-1))
Page 5.2
Chapter 5 Adjustments
-,. .. .,
.... .
Safety Notices
WARNING
MAINS POWER IS POTENTWLY LETHAL DISCONNECT THE MAINS BEFORE DISASSEMBLING THE UNIT. ADDITIONALLY ENSURE THAT THE MAINS IS DISCONNECTED BEFORE CARRYING OUT ANY MAINTENANCE, CALIBRATION, CHECKS, OR ADJUSTMENTS.
CAUTIONS
THE SP-1CONTAINS STATICSENSITIVECMOS C0MPO"TS;OBSERVEANTISTAllC PRECAUTIONS.WHEN CARRYINGOUT ANYMAINTENANCE PROCEDURES ALWAYS PLACE THE UNIT ON AN EARTHED ANTISTATIC MAT. PERSONNEL MUST BE EARTHED WHEN HANDLING ANY BOARDS OR COMPONENTS. ALWAYS USE AN ANTISTATIC BAG WHEN TRANSPORTING BOARDS OR COMPONENTS
CARE iMUST BE TAKEN WHEN REMOVING AND REPLACING CONNECTORS. NEVER USE FORCE. NEVER STRAIN THE CABLE ASSEMBLIES. THE PROCEDUR4L STEPS GIVEN FOR EACH MODULE MUST BE FOLLOWED IN THE ORDER GIVEN. THEOUTERSURFACES OFTHE SP-1 ARESUSCEFTIBLETOABRASIONDAMAGE. TO PREVENT SCRATCHING, ALWAYS PLACE ON A SOFT, NON-ABRASIVE CLOTH.
Conditions
The unit must be placed on an antistatic mat and antistatic precautions observed when any maintenance is carried out on the SP-1.
The room temperature should be between 18 and 28 degrees. When a key operation or menu selection is required in the following procedures, the Note: key sequence required is given in parenthesis -0' The . character, or Character string, given in parenthesis is the actual character, or character string, printed on the key.
Page 5.3
Chapter 5 Mjustments
Test Equipment
The following proprietary and dedicated test equipment is required to fault find and cany out all board checks and adjustmentson the SP-1. The list of proprietary equipment is not comprehensive. Recommendationsof suitable proprietary test equipment can be obtained from the SCHlLLER Service Department
!-)
0 DigitalMultirneter
0 Standard tool kit with a selection of cross-bladed, flat-bladed and psidrive screwdrivers, pliers and general tools 0 FlowSensor
Page 5.4
---.
Chapter 5 Adjustments
Test Setup
SCHILLER
SPmVrsPI
Page 5.5
Chapter 5 Adjustments
..
r- - I
S12 BAlTERY -CHARGEFUSE 1.5Aslow
"\
SPACERS
Page 5.6
Chapter 5 Adjustments
Procedure
The battery charge voltage is nominally 13.W (withanominalmaximum current of approximately 5mA). Adjust and check as follows: DISCONNECT THE MAINS SUPPLY Disassemble the unit as detailed in Chapter 4 and remove the flow sensor / R S interface SP 11-4. Remove the two battexy connectors and connect a 2.7 kOhm 25GmW resistor across the two connectors (TPI and TP2) to simulate a discharged battery. Connect the digital multimeter across the resistor. Connect the Mains supply.
WARNING
EXERCISE CARE - BE AWARE THAT POTENTIALLY LETHAL VOLTAGES ARE PRESENT Adjust VR1 to obtain a charging voltage of 13.5V. Disconnect the mains supply and the resistor from TPI and TP2. Reconnect the battery and reassemble the unit as detailed in Chapter 4.
Page 5.7
. .. .... .
.- . .
Chapter 5 Adjustments
Procedure
To adjust the paper-mark Schmitt trigger sensitivity proceed as follows:
Disassemble the unit as detailed i n Chapter 4 and remove the flow sensor /RS interface SP
114.
Pull the paper slowly through the roller and paper mark detector). Measure the voltage at U4 pin 3. Adjust VR2 to achieve the following: no paper-mark papermark (white paper) (black paper)
0.5V kO.1 V
> 2.5V
Page 5.8
!
_I
. .
6 . 3 6 . 5
6 . 6
Page 6. I
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. .~~.
.. .
- . .. .
.-.
Introduction
This Chapter gives the part numbers for modules that can be replacedby the service engineer. The part numbers for disposables, accessories and dedicated test equipment are also included.
When ordering state that the module required is for an SP-1 unit and provide the following: PartTitle
PartNumber
Software Version *
Serial number of the unit * Your company address and a contact name
The software version and the &rial number of the unit are found on the s o f t w a r e screen (details in Chapter 4 ) .The serial number is especially necessary when ordering mechanical parts to ensure that the correct version is identified by the processing department
, -9
Additionally if you are returning a faulty module the following information,in as much detail as possible, will speed repair
0 the exact nature of the fault
i'
.~ ,
0 the circumstances, and function being canied out, when the fault occurred IT IS RECOMMENDED THAT RETURNED MODULES ARE SENT BY REGISTERED POST.
IMPORTANT
ALLBOARDS ANDSTATICSENSITIVEMODULESMUSTBERE~INASEALED STATIC S H E D I N G BAG. NO RESPONSIBILITY CAN BE ACCEPTED FOR MODULES NOT SENT IN THIS WAY
Schiller AG
Sales Department (Order Processing)
Altgasse 68
6340 Baar
Switzerland
Page 6.2
:>,
Module Identification
Every module has a unique pan number. The number is either stencilled on the module or printed on an attached label. The module numbers are amnged as follows:
3.2180Aa / 00001
Article Number
Batch Number
Build Group
.-
Issue
3.2180Aa / 00001
\
/
Module Number
\
Modification Index
When ordering amodule, only the articlenumberhas tobe stated (withoutthe modification index). The Batch number is amanufacturingidentification number and neednot be stated unless amodule is suspected of having a manufacturing fault The article number is divided as follows:
Build Group Number
This number identifies the type of module or module group, for example electrical (PCB), mechanical, component etc. The individual module number This is always an upper case letter and gives the issue state of the module This lower case letter gives the modification or build state of the module. It is applicable only for the specific Issue
The documentation associated with a module, is identified by a letter in place of the module build group number. For example the processor board for the AT-60 ECG unit without the Spirometry option, has the article number 3.2180Ga. The Circuit Diagram is S.2180G4 The Block Diagram is B.2180Ga
Page 6.3
S
B
Y
ASSEMBLY DOCUMENTATION
L.
Note that the Test Documentation and Assembly Documentation is usually available for internal use only.
; .
Page 6.4
Spare Parts
DESCRIPTION
. ..
~
PART NUMBER
TOP HOUSING WITH KEYBOARD AND LCD COMPLETE (ENGLISH) 4.310 154 4.450 242 4.450 241 4.450 243 4.450 244 4.450 245 4.450 255 4.450 247 4.450 246 4.450 248 4.450 249 4.450 250 4.450 256 4.310 138 4.310 137 4,140 115 4.416 028 4.416 027 4.416 040 4.270 009 4.210 049 4.210 010 4.320 066 4.350 024 4.330 019 4. 140 115 4.520 378 4.410 181 4.260 37
MAINS FUSE - 200WAT MAINS TRANSFORMER 12V LEAD ACID BATTERY PRINTER MOTOR COMPETE THERMALPRINTHEAD THERMAL PRINT HEAD CABLE PRINTER ROLLER POTENTIAL EQUALISATION STUD
Page 6.5
. .
...
. .
._. ..
Chupter 6 Spare P a m
. .-
Accessories
DESCRIPTION
1
PART NUMBER 3.911 loo 2.157 014 2.310 005 2.100 027 2.200 520 2.100 077 2.200 540 2.100 123 2.510 196 2.510 197 2.510 198 2.510 271 2.510 301
USER GUIDE PORTUGUESE / SPANISH USER GUIDE USA USER GUIDE RUSSIAN
Page 6.6
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...
. .. _ .. ..
__
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..
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1 c
7.2
RS-232 (V24)Inrevace
7.3
Page 7.1
-.
,
,
Technical Data
Technical data subject to change without notice. Safety standard:
.. .
..
. .,
EN 60601-1:1990
IEC 601-1
ur EN 1441:1994
IJX 513:1994
Protection class:
I according to IEC,VDE,SEV
IIa according t o RL 93142IEEC
f
\
--.
LCD
Resolution - 192 x 64 dots variable conrrast Battery: Built-in 12 V lead-acid batten (rechargeable).
~~
28 VA max.
Splashproof Rubber keys Memory for 100measurements 25 mm/s Thennoreactive 2-folded, 90 mm wide, perforation 9Omm (3.54 ins) High-resolution thermal print head
Page 7.2
TechnicalData
Method of Measurement: Measurement Ranges: Measurement Accuracy: Flow Impedance: Measured Values:
Pneumotachometer
0 to 211litres
Prediction Equation:
Adults: ECCS I Austria I Berglund I Finnish I Indian I Morris I Crapo I Knudson I Knudson 76 I Polgar I Composite Children: Quanjer & Tammeling / Austria I Indian/ Knudson / Knudson 76 I Polgar
Relative humidity: 25 to 95% (non condensing) AUnOSDhenC uressure: 700 to 1060 hPa
RS-232(V24)Interface
Protocol:
Baud Rate: Byte Format:
Asvnchronous
~~
Transfer Control:
Connection Socket:
Pin Connections:
Page 7.3
..
-, ' . .. .. .
Page 7.4
Chapter 8 Glossary
Chapter 8 Glossary
Contents
Introduction
Acronyms
8 . 2
8 . 3
8.8
Page 8.1
Chapter 8
Glossary
-.....
. .
..
Introduction
The following list provides a glossary o f the imporrant signals and acronyms used in the circuit diagrams for the SCHILLER instruments. They will not all apply to the SP-1.
, : %
-'.
Only abbreviationstbat are specific to SCHILLER equipment are included here. General electrical and electronic abbreviations are not included.
Page 8.2
..
.. . . ..
__
..
-~
Chapter 8 Glossary
Acronyms
..os
A(l..n) Offset signal (on the ECG amplifier) CPU Address Bus. Alarm beeper signal to the audio amplifier. The frequency of this
signal is about loo0 H z .
-. . .-.. .
.:
' .
.
I
ALBEEP
ANA1, ANA2
Analog input from the experimental inputs DC1 and DC2. Address strobe
Signal to CPU indicating banery operation Analog signal to the processor giving the charge condition of the battery. Battery voltage analog signal from the power supply used by the processor to assess battery or mains operation. Battery less than 11.3V. LCD flashes when this signal is active. When the battery voltage drops to below approximately 9.4V the unit is switched off. These values apply to equipment with 12 V battery. For other equipment the l i m i t s are different. ECG signal multiplexer control signals (on the ECG Amplifier) Communication interface. General control signals for the communication interface circuits. RS interface control lines - input.
RS interface control lines - output.
19 kHz LCD latch pulse. 3.11 MHz LCD clock frequency. Clock Signal. The number following the CLK indicates the frequency. For example CLK 19 indicates a frequency of 19 MHz. Chip select The general format of the chip select signals is CS followed by some characters. The characters indicate the device to which the chip select signal appertains. For example CSRTC is the chip select signal for the real time clock and CSEPROM is the select signal fot the EPROM etc. Clear to send. General signal used in data commlmication. Data Bus Digital / analog converter wire. Data inpudoutput on the Data YO connector Data multiplexer. Dynamic RAM Dynamic RAM connol. Data strobe.
cs..
Page 8.3
4
. . .. ..
Chapter 8 Glossary
Acronyms
. .
..
DSP.. DTACK
DTR
Outgoing serial data, eums modem on. ECG in serial ECG data to the CPU sent over the optical interface. The multiplexed ECG signal f r o m the ECG amplifier. ECG out - serial ECG amplifier control data from the CPU sent over the optical interface. Empty flag. Eject (paper my). Reset signal to the ECG Amplifier. This signal resets the ECG Amplifer to reenter the ECG image on the LCD. First in fust out read. Control signal for fiame synchronisation of the LCD. Input for floating point co-processor. Flag read I write. Output enable signal for thermal print head data (History enable). Horizontal synchronisation (video / VGA output). Interrupt priority level (binary encoded). Control signal from the current detector and limiter circuit on the power supply to regulate supply. Interrupt system (2 kHz). Keyboard data in. Keyboard beep (to audio amplifer). Keyboard clear. Keyboard clock. Keyboard clock. Keyboard data in serial data from the keyboard to the CPU. Keyboard Strobe. Convert this signal i n i t i a t e sthe conversion of the incoming signal from the ECG Amplifier.. Left Ann. Liquid crystal address - enable. LCD Address Strobe.
EF
UCT EKGRES FIFOR
FLM
WIN
-,
FWR
HREN
HSYNC IPL0.2
IREG
ISYS KB..
Page 8.4
Chapter 8 Glossary
Acronyms
LCDKONT LCDW
LD 1,2,3,4
LCD contrast sets the -18 V voltage level (from which the LCD backlight power is generated) and thus the contrast of the screen.
LCD Write.
Lower LCD data. Lower d a t a smk.
LDS
LED (0..3)
LEDB LEDMAINS
Signal indicating mains connected to opeme LED indicator on the keyboard. Lower output enable - control signal for static Ram. Line synctronisation. Lower output enable - control signal for static RAM. Lower Write Enable control signal for Static Ram. LCD connol signal derived from FLM. Motor Clock - speed control for the printer motor. Control signal from the battexy charging circuit Motor off. Motor On - Printer motor enable signal.
LOE
LP LS RAM LWE M MCLK MOD MOFF MON
Nw?z
NMI
Mains supply.
Non-maskable interrupt - interrupt for U47 (Schiller gate array) activated by the reset button. Off signal from the OFF key to switch off the power supply. Control signal derived from FLM (unity waveform 1/2 FLM frequency). Paper mark signal. Paper mark detection signal. Pacemaker detection pulse. Pacemaker negative indicates the W i n g edge of a pacemaker pulse. Pacemaker positive - indicates the leading edge of a pacemaker pulse.
OFF
PDS PM PMAFX PMPON PMNEG
PMPOS
PWM Q m G
RA
RAS
RES
Page 8.5
Chapter 8
Glossary
Acronyms
-.
RESLCDI
R E S P
Resets / darkens the LCD. Error reset signal to inactivatethe LCD. Ready to send - ougoing serial data, handshake with CTS. Receive data incoming serial data Read I Write System control bus CPU control signals. Screen inversion. Serial in. Serial output from the CPU to the ECG ampmer via opto isolators. Spirometry control and data signals. Static RAM memory. Timing signals for printer control. System enable - active when the program pack is inserted. The CPU will not work if this signal is not active.
Gate pulse for programmable timer. This signal sets the TPDUR signal.
c
RTS
RXD
RIW SC(0..8)
SCINV
SI
so
SP..
SRAM
STRB 112
SYSEN
TGATE
TM
Thermal printer temperature - dc voltage from the print head, pulse width modulation of signal TpI3I. Thermal printer clock. This is not a continuous clock signal but is active when loading a line of printer data (into shift registers). Thermal printer clock Thermal printer data - serial data for the printer. Thermal printer duration - duration of the strobe pulse dependant on the ambient temperature of the p h t head and the resistance of the print head. Thermal printer controller select control of thermal printer FIFO (input memory buffer). Thermal printer latch - print strobe control and data latch signal. Thermal printer reset - FIFO reset for thermal printer controller. Thermal Printer Strobe - master timing strobe enable signal. Thermal Printer temperature - dc voltage from the print head to ADC, approximately 3.7V at room temperature. Temperature sense (from battery). Outgoing serial data.
d
TPC
TPCLK TPD
TPDUR
.-
TPCSEL
TPL
TPRES
TPSO&I
m
TS
TXD
Page 8 . 6
Chupter 8 Glossary
Acronyms
ClPoFF
U123.4
Off control signal. Logic 1 keeps the unit switched on, Logic 0 switches the unit off. Note that the unit is initially switched on directly from the ON key on the keyboard.
+uB
UCAS
UDl, uD2
Upper column address strobe (for dynamic RAM). Upper data strobe used for generating UOE and UWE. Upper Data Strobe - used on the SCHILLER gate array. Upper output enable - for static RAM. Voltage recrifed from the mains input and regulated to approximately + 15 V. Upper Write Enable - for static RAM. Unregulated dc supply from mains (approximately 30 V). Back-up voltage for the real time clock and static RAM. Unswitched regulated dc voltage used as power source for the switched supply +US. The voltage is 13.5V when mains is connected, or battery voltage when mains is not connected. When mains is connected, this supply charges the battery. Contrast voltage to LCD. Switched dc voltage of 13.W when mains is connected or battery voltage when working from the battery. Input voltage for all PSUs on the power supply board.
+5 v.
UDS
UOE, USRAM
+up
UWE
+U
+UBU
+uD
-ULCD +us
vcc
VMA
VPA
Valid memory address. Valid peripheral address. Vertical synchronisation (video / VGA output). ECG In the serial multiplexed ECG serial data to the CPU sent over the optical interface, from the ECG Amplifier. Pixel information. Shift clock for XDn. Frame synchronisation. LCD off. Baseline reset (on the ECG amplifier) from the processor.
VSYNC
WPO and WP1
xDo..;yD3
XSCL
YD YDISI
ZEROSET
Page 8 . 7
Chapter 8
Glossary
flow speed of the expired air by 25% of the forced vital capacity
(FVC)
flow speed of the expired air by 50% of the forced vital capacity WC)
flow speed of the expired air by 75% of the forced vital capacity
WC)
averaged flow between 0.2 and 1.2 litres of the forced expired vital capacity Peak Expiratory Flow
WC)
flow speed of the expired air by 50% of the forced vital capacity (FVC)
flow speed of the expired air by 75% of the forced vital capacity (FVC)
Expiratory Reserve Volume. Possible further expiration starting from the normal expiration level Inspiratory Reserve Volume. Possible further inspiration starting from the normal inspiration level Tidal Volume. Expirationaland inspirational volumes during normal respiration
Slow Vital Capacity. Lung volume measured from a complete expiration following a deep inspiration
Page 8.8
Chapter 8 Glossary
Expired or Minute Ventilation. Volume of expired air in litres per minute measured over a minimum of one minute
Maximum Voluntary Ventilation. Maximum volume of air which can be moved on expiration while breathing as deeply and as rapidly
- .
Mw
as possible
RR
Respiration Rate Forced Mid-expiratory Flow Time. Time difference between the 25% and 75% points of the MC Forced Inspiratory Vital Capacity. Inspiration volume achieved between a maximal expiration and a maximal inspiration
m
FIVC
m l . 0
forced inspiratory air volume in litres measured in the first second forced inspiratory air volume measured in the first second as a percentage of forced inspiratory vital capacity forced inspiratoryair volume measured in the first second as a percentage of forced expiratory vital capacity
Peak Inspiratory Flow. Maximum inspiratory flow speed in litres /
FIV ,/FIVC
FIV ,,/FvC
PIF
second
Maximum Inspiratory Flow. Maximum inspiratory flow in litres
Page 8.9
Chapter 8 Glossary
Page 8.10
Index
Index
Index
f.
Index
A
Acronyms usedin the AT-1 8.3, 8.4, 8.5, 8.6, 8.7
. , \
B
Battery Charge Voltage 5.7 BatteryPack 4.10 Best 1.11 Board Removal & Replacement MK 11-1 4.13 BTPS 3.5
C
Calibration Factor 3.5 Calibration Procedure 3.6 Changing the filter SP-20 Flow Sensor 1.16 Changing the Flow Sensor SP-150 1.16 CheckRocedures 3.4 Clock 1.9 Component Location MK 11-1 5.6 CPU and Processing Circuits 2.4
D
I _
Definition of Best 1.11 Device 1.9 Diagnosis Chart 3.3 Displaymg the results in tabular form 1.12
h.
E
Environmental Conditions 7.3 Exploded View 4.8
F
Fault Diagnosis 3.1 Flow Sensor SP-150 1.16 Flow Sensor SP-20 1.16 Functional Overview 2.2 FVC 8.8
G
General Check Procedures 3.4 Glossary 8.1
K
Keyboard 1.5, 4.15
L
Location 1.4
M
MainMenu 1.6 Measured Volume 3.5 Memory 1.6, 2.4 Menu Overview and Setup 1.6 Module Removal and Replacement 4.1 MotorSpeed 2.5 MTA Ident 1.6
Index
0
Openingthecase 4 . 7 Output 1 . 6
P
PaperMark 2.5 Paper Mark Detector Adjustment 5.8 PartNumbers 6.5, 6 . 6 Parts List 6 . 1 Physical Overview 4 . 5 Post-MedicationTests 1 . 1 5 Potential Equalisation 1 . 4 Power On Reset 2 . 5 Power Supply 1 . 4 ,2 . 4 Print 1 . 9 Print Head Alignment and Print Head Tension 3.13 Printer Removal & Replacement 4 . 1 1 PrinterTbing 2 . 5 ProgramMemory 2 . 4 Proprietary Test Equipmentltools 5.4 Protection class 7 . 2 Pulmonary Function Test Procedure 1 . 1 0
R
Race 1 . 9 Removal and Replacement 4.1 RS-232 1.9
S
Safety standards 7.2 Sensor SP-150 1 . 1 6 Sensor SP-20 1.16 SerialEEPROM 2.4 SP 11-1 Component Location 5 . 6 SP-I Exploded View 4.8 Spareparts 6.1 Static RAM Memory 2 . 4 Stepper Motor Controller 2.5 Switching On and Off 1.4
T
Temperature 3.5 Test Equipment 4.6, 5 . 4 Thermal Print Head Controller 2 . 5 Thermal Printer Removal & Replacement 4 . 1 1 Tools 4 . 6
U
U s e r Ident 1.8
Index
SP-1
Art. No. 2. 540 01 I
Delivery
date
July 1998
Description
SP-1 SP-I
SP- 1
3P- I
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SP-l R
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Article Nuinber REV-Aa 2423Aa 2423Ba 2285Aa 2285Ba 2285Bb 2285Bc 2285Ca 2285Cb 2285Cc 2285Cd 2285Da 2285DB 2285EA 2285EB 2422Aa 2422Ba 2286Aa 2286Ba 2286Bb 2286Bc 2286Ca 2286Da 2287Da
Drawing date 03.04.95 20.06.94 13.12.94 30.03.95 16.05.95 18.07.95 07. I 1.95 18.07.95 1 I .09.95 07.1 I .95 07.1 I .95 02.08.96 23.0 I .97 17.03.98 09.07.98 1 I .07.94 08. I I .95 28.02.95 09.05.95 06.1 1.95 07.1 1.95 28.02.96 20.08.96 20.08.96
Receipt Acknowledl d DE AU IT
16.07.98
RS-2321FlowSens. Interface
16.07.98 16.07.98
15.07.98
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