GL1010 SM

Toshiba GL-1010 Hardware Service Manual
V1.0.1
GL-1010 Hardware Service Manual

V1.0.1
File No. 31100023
January 2001
Copyright 2001
TOSHIBA TEC CORPORATION
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Contents
1 1.1 1.2 Safety and Installation ............................................................................................................... 6 Safety......................................................................................................................................... 6 Safety Precautions ............................................................................................................... 6 Assembly Reminders ........................................................................................................... 7 Protecting the System from Electrostatic Discharge (ESD) ................................................ 7 Protecting Components from ESD............................................................................. 8 Grounding Methods to Protect the System from ESD ............................................... 8 Before You Begin...................................................................................................................... 6 1.1.1 1.2.1 1.2.2
1.2.2.1 1.2.2.2 1.2.3 1.3 1.4
Recommended Tools and Equipment .................................................................................. 8
Disposition ................................................................................................................................ 8 Installing GL-1010 Controller................................................................................................... 9 Unpacking............................................................................................................................ 9 Installation of GL-1010 Controller.................................................................................... 10
1.4.1 1.4.2 2 2.1 2.2 2.3
Hardware Overview ................................................................................................................ 15 Hardware System Features ...................................................................................................... 15 System Configuration.............................................................................................................. 16 GL-1010 Hardware Field Replaceable Units (FRUs) ............................................................. 17 System Board..................................................................................................................... 18 Microprocessor .................................................................................................................. 22 Memory ............................................................................................................................. 22 Power Supply..................................................................................................................... 23 CD-ROM ........................................................................................................................... 25 Hard Disk Drive................................................................................................................. 26
2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 3 3.1
Replacement Procedures ......................................................................................................... 27 General .................................................................................................................................... 27 Safety Precautions ............................................................................................................. 28 Before You Begin.............................................................................................................. 29 Disposition......................................................................................................................... 29 Cables and Connectors ...................................................................................................... 30 Connecting and Disconnecting Power Cables ......................................................... 30 Connecting and Disconnecting IDE Cables ............................................................. 31 3.1.1 3.1.2 3.1.3 3.1.4
3.1.4.1 3.1.4.2
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Toshiba GL-1010 Hardware Service Manual 3.1.4.3 3.1.5 3.1.6 3.1.7
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Connecting and Disconnecting LED / Switch Cables.............................................. 31
I/O Connections ................................................................................................................. 32 Assembly Reminders ......................................................................................................... 32 Protecting the System from Electrostatic Discharge (ESD) .............................................. 33 Protecting Components from ESD........................................................................... 33 Protecting Drives from ESD .................................................................................... 34 Grounding Methods to Protect the System from ESD ............................................. 34
3.1.7.1 3.1.7.2 3.1.7.3 3.1.8 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 3.5 3.5.1 3.5.2 3.6 3.6.1 3.6.2 3.7 3.7.1 3.7.2 3.8 3.8.1 3.8.2 3.9 3.9.1 3.9.2
Recommended Tools and Equipment ................................................................................ 34 Removing Cover................................................................................................................ 35 Installing Cover ................................................................................................................. 35 Removing Rear Bezel ........................................................................................................ 36 Installing Rear Bezel ......................................................................................................... 36 Removing Power Supply ................................................................................................... 37 Installing Power Supply..................................................................................................... 38 Removing HDD................................................................................................................. 38 Installing HDD .................................................................................................................. 39 Removing CD-ROM.......................................................................................................... 40 Installing CD-ROM ........................................................................................................... 41 Removing System Board ................................................................................................... 42 Installing System Board..................................................................................................... 43 Removing Microprocessor................................................................................................. 44 Installing Microprocessor .................................................................................................. 45 Removing DIMMs............................................................................................................. 45 Installing DIMMs .............................................................................................................. 46 Removing Bridge Board .................................................................................................... 47 Installing Bridge Board ..................................................................................................... 48
Cover and Bezel ...................................................................................................................... 35
Power Supply .......................................................................................................................... 37
Hard Disk Drive (HDD) .......................................................................................................... 38
CD-ROM Drive....................................................................................................................... 40
System Board .......................................................................................................................... 42
Microprocessor........................................................................................................................ 44
DIMMs .................................................................................................................................... 45
Bridge Board ........................................................................................................................... 47
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Figures
Figure 1-1 GL-1010 Controller .............................................................................................................. 9 Figure 2-1 GL-1010 System Controller ............................................................................................... 16 Figure 2-2 GL-1010 System Block-Diagram ....................................................................................... 16 Figure 2-3 System Board Layout ......................................................................................................... 21 Figure 2-4 Microprocessor ................................................................................................................... 22 Figure 2-5 DIMM ................................................................................................................................. 22 Figure 2-6 Power Supply...................................................................................................................... 23 Figure 2-7 5 1/4-inch CD-ROM Drive................................................................................................. 25 Figure 2-8 Hard Disk Drive.................................................................................................................. 26 Figure 3-1 GL-1010 Internal Component Location Diagram .............................................................. 27 Figure 3-2 Latch Connectors (P1) and Normal Pin (P5, P6)................................................................ 30 Figure 3-3 Switch and LED Cables...................................................................................................... 31 Figure 3-4 I/O Connections .................................................................................................................. 32 Figure 3-5 Removing and Installing Cover .......................................................................................... 35 Figure 3-6 Removing and Installing Rear Bezel .................................................................................. 36 Figure 3-7 Removing and Installing Bracket Cover............................................................................. 37 Figure 3-8 Removing and Installing Power Supply ............................................................................. 37 Figure 3-9 Disconnecting and Connecting HDD Cables...................................................................... 38 Figure 3-10 Removing and Installing HDD ......................................................................................... 39 Figure 3-11 Disconnecting and Connecting CD-ROM Cables ............................................................ 40 Figure 3-12 Removing and Installing CD-ROM Drive........................................................................ 41 Figure 3-13 Removing and Installing System Board ........................................................................... 42 Figure 3-14 Switch and LED Cable Connections ................................................................................ 43 Figure 3-15 Removing Heat sink and Microprocessor......................................................................... 44 Figure 3-16 Removing and Installing DIMMs ..................................................................................... 46 Figure 3-17 Removing and Installing Bridge Board ............................................................................ 47
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Tables
Table 2-1 System Board Environmental and Power Specifications..................................................... 19 Table 2-2 System Board Specifications ............................................................................................... 20 Table 2-3 Supported DIMM Configurations ........................................................................................ 23 Table 2-4 System Board Environmental and Power Specifications..................................................... 24 Table 2-5 CD-ROM General Specifications ........................................................................................ 25 Table 2-6 HDD General Specifications (Subject to be changed) ......................................................... 26 Table 3-1 FRU Screw Sizes and Quantity............................................................................................ 33
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1
1.1
Safety and Installation

Safety
1.1.1 Safety Precautions Before you begin disassembly procedures, read the following safety precautions and observe them carefully as you work. WARNING: To avoid the risk of electrical shock or other injury: 1. The power supply and other components carry high voltages. To avoid the risk of electric shock (when you turn on the power of a partially assembled controller to check operation), be very careful not to touch connectors or components. 2. Remove metal jewelry or accessories such as necklaces, bracelets, or rings. 3. Never work with wet or damp hands. 4. Make sure that all components meet the specifications for the controller and that all cables and connectors are securely fastened. 5. The GL-1010 has many sharp edges and corners; be careful not to injure yourself. CAUTION: To avoid damage to the controller: 1. When you install a component, make sure the new component meets the required specifications. Never use non-standard parts. 2. Metal objects such as screws or paper clips that fall into the controller can cause short circuits, fires, or other internal damage. 3. When assembling the controller, make sure to use the correct screws to secure GL-1010 parts in place. Make sure all screws are securely fastened. Loose screws can cause short circuits, resulting in heat, smoke, or fire. 4. Be sure to use the AC power cable that came with the controller or one recommended by Toshiba. CAUTION: DISPOSE OF USED BATTERIES ACCORDING TO THE MANUFACTURERS INSTRUCTION
1.2
Before You Begin
In addition to the safety precautions, review and become familiar with the following points, which will also help you avoid personal injury and damage to the controller. Use only the correct and approved tools.
Make sure the working environment (whether you are using or storing the controller) is free of the following elements: Contaminates Static electricity
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Toshiba GL-1010 Hardware Service Manual Extreme heat, cold, or humidity
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After removing screws, make sure to store them in a safe place and to identify them with the corresponding parts.
1.2.1 Assembly Reminders While assembling the controller, remember the following general points: Make a note, while disassembling the controller, of the locations and connections of the various components, cards, and cables. This will make assembly easier. Take your time, making sure to follow the instructions closely. Many problems can occur from hurried assembly. Make sure all cables and connectors are securely fastened. Make sure cable connectors are properly attached to sockets. Attaching a connector backwards could cause improper card or component operation. Before securing components, make sure cables will not be pinched by screws or the component itself. When replacing side panels, make sure cables are tucked inside the controllers chassis to avoid damaging the cables. Make sure all latches are securely closed. When assembling the controller, make sure to use the correct screws to secure the various components, and make sure all screws are securely fastened. Loose screws can cause short circuits, resulting in heat, smoke, and fire. Make sure the correct screws are used to secure all controller parts. Using the incorrect screws could damage the threads or the head of the screws, resulting in improper seating of the screw.
1.2.2 Protecting the System from Electrostatic Discharge (ESD) Electrostatic discharges can cause serious damage to controller components and circuitry. Static electricity can be generated in many, seemingly innocent, ways such as walking across a vinyl floor or rubbing your hand on a carpeted area. With this in mind, it is important to protect the controller from the dangers of static electricity while you perform the removal and installation procedures in this manual. The following information addresses effective grounding techniques and protecting components and drives from ESD.
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Toshiba GL-1010 Hardware Service Manual 1.2.2.1 Protecting Components from ESD Perform the following precautions when working with controller components: Protect all components by placing them in anti-static packaging. Keep components in their protective packaging until you are ready to install them. Place components on a grounded, static-free surface. Place reusable components in protective packaging before storing them. Ensure you are grounded before handling components.
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When handling a card or board, place the anti-static packaging behind the card or board. Avoid unnecessary handling and moving of components. Touch the metal chassis before touching components. Keep part of your body in contact with the chassis to dissipate the static charge while handling components. Do not slide boards over any surface. 1.2.2.2 Grounding Methods to Protect the System from ESD
Perform the following precautions when preparing to work on a controller: Use anti-static mats, wrist or heel straps, and other anti-static materials. Avoid touching connector pins, leads, and PCB circuitry. Turn off power of the controller before removing and inserting connectors or test equipment. Use tools and other equipment that are conductive. 1.2.3 Recommended Tools and Equipment The following equipment is necessary to assemble the controller: #1/#2 reversible magnetic screwdriver An ESD wrist strap or heel grounder Anti-static carpeting or flooring
1.3
Disposition
Regarding the recovery and disposal of the controller, components and packing materials, it is recommended to follow the relevant local regulations or rules.
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1.4
Installing GL-1010 Controller
1.4.1 Unpacking
Carefully unpack the GL-1010 Controller. Refer to Figure 1-1 to insure that all pieces necessary for installation are available.
GL-1010 Controller
AC Power Cable
Controllers Cover
Rear Bezel
Cover Duct
Dongle
M3x6 BIND Head x 7pcs.
M4x6 PAN Head x 9pcs.
M4x8 BIND Head x 10pcs.
Screws
Edge Saddle
Figure 1-1 GL-1010 Controller (Drawings are not to scale)
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Toshiba GL-1010 Hardware Service Manual 1.4.2 Installation of GL-1010 Controller
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1. Turn the copier power off, and then disconnect the copier power cord.
2. Remove the two M4x8 BIND head screws that fix the lower cover of rear side and take the cover off.
3. Remove the four M4x8 BIND head screws that fix the upper cover of rear side and take the cover off.
4. Remove the four M4x8 PAN head screws that fix the metal plate cover of the rear side in the system unit and take the cover off.
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5. Remove the two and loosen the fifteen M4x6 PAN head screws that fix the bracket cover and take the cover off.
6. Remove the cushion materials and the one M4x8 ZPAN head screw in the controller.
7. Install the controller in the copier.
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8. Secure the controller to the copier with four M4x8 PAN head screws.
9. Insert the card edge (or the upper edge) of bridge board in the socket of copier by pulling down the lever.
10. Secure the bridge board with three M4x8 PAN head screws.
11. Install the edge saddle which is packed with controller.
12. Attach the connector.
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13. Attach the AC power cable.
14. Secure the bracket cover with seventeen M4x6 PAN head screws.
15. Install the cover duct with three M3x6 BIND head screws.
16. Secure the bridge board unit with six screws. *M3x6 BIND head screw (4pcs.) upper and lower position * M4x6 PAN head screw (2pcs.) left position.
17. Install the metal plate cover with four M4x8 PAN head screws.
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18. Secure the upper cover of rear side with four M4x8 BIND head screws.
19. Secure the controllers cover with four M4x8 BIND head screws.
20. Secure the rear bezel with six M4x8 BIND head screws.
21. Install the dongle.
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2 Hardware Overview
2.1 Hardware System Features
The GL-1010 Controller integrates advanced technologies and high-speed, energy-efficient components with a simple, offering state-of-the-art capabilities in an easy-to-service package. The GL-1010 Controller delivers the following features: Microprocessor Equipped with one Intel CeleronTM processor. Memory Equipped with 128MB of Synchronous Dynamic (SD) RAM. Cache memory Equipped with 128KB level-2 cache of write-back pipeline burst SRAM. Disk storage Equipped with one IDE 3.5-inch hard disk drive with a capacity of 10GB(Min). Power supply of 145 watt High performance PCI bus for communication with the copier and the network. CD-ROM Equipped with High Speed CD-ROM Drive 40X (Min) Support MultiRendTM compliant LAN Chip on board
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2.2
System Configuration
The GL-1010 Controller is shown in Figure 2-1 and its system configuration is shown in Figure 2-2.
Figure 2-1 GL-1010 System Controller

To Copier
MEMORY
CPU-Board
DIMM1 DIMM2 CN2 Card Edge Connector CN3, 6
CN8, 9
CN2
TokenRing
(Optional)
BRG-Board
MEMORY (Optional)
CN1
CN7
CN5
PAR-Board
(Optional)
CD-ROM
HDD
Power Supply
Power on Signal
To Copier
Figure 2-2 GL-1010 System Block-Diagram
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2.3

GL-1010 Hardware Field Replaceable Units (FRUs)
Each GL-1010 consists of the following FRU's, as key components. System board Microprocessor Dual Inline Memory Modules (DIMMs) Power Supply 5 1/4-inch CD-ROM Drive (CD-ROM) 3.5-inch Enhanced IDE Hard Disk Drive (HDD) Bridge board
A description and specifications list for each FRU follows.
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Toshiba GL-1010 Hardware Service Manual 2.3.1 System Board The GL-1010 system board has the following features. Intel CeleronTM processor running at 433 MHz PICMG form factor system board 128MB of SDRAM system memory (Standard) The System Board three memory slots.
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Thus, the GL-1010 can have up to 768MB.
128KB level-2 cache of write-back pipeline burst RAM soldered to the system board Chipset and ISA/PCI/IDE Interface Intel 82440BX PCI chipset running at 66MHz Integrated PCI bus mastering controller Two fast IDE interfaces Support for up to four IDE drives or devices Support for Ultra DMA/33 drives Integrates standard I/O functions: Floppy drive interface, one multimode parallel port, keyboard* and mouse controller*. On board VGA with 4MB SGRAM On board LAN (Intel 82559) Card Edge Connector One PCI One ISA The system boards have the configuration shown in Figure 2-3.
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Table 2-1 System Board Environmental and Power Specifications Model Name CPU Level-1 Cache Level-2 Cache Main Memory (with ECC) Auxiliary Memory Unit
HDD
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GL-1010 Main Processor Celeron 433MHz Nil 128KB Standard Added Unit Standard 128MB (x1) 128MB with option 10GB (Min) Yes * 1 Yes Yes* Yes* Yes Video RAM Serial Port Parallel Port 4MB Yes* Yes (D-sub 9-pin) Yes* Yes* Yes Windows NT Workstation 4.0 SP4 (*1) AC115V / 230V 50/60Hz +5V @5.02A (e.g. Pentium III 550MHz) 0C to 60C 20% to 95% (Non-condensing)
FDD
Power Supply Unit CD-ROM Keyboard Mouse LAN Interface Display Function
I/O Port
Mouse / Keyboard Port CRT Interface
Auto Shutdown System Support OS Power Supply Electric Power Consumption Environment Condition Temperature/ Humidity
Temperature: Humidity: 338 X 122 0.5kg Yes
System Board Dimension (mm) System Board Weight (maximum) Auto Shutdown System
* Not used
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Table 2-2 System Board Specifications Item Form Factor CPU Slot Type Number of Slots CPU Chip Set Memory Number of Socket Type Capacity/Socket I/O Slots (Card Edge Connector) IDE Port FDD Port Serial Port Parallel Port PS/2 Port I/O Port USB Port VGA Port LAN Port PCI ISA PICMG Full size Specifications
Socket 370 1 Celeron 440BX (66MHz) 3 SD-RAM (DIMM) Up to 256MB 1 1 2 (Ultra DMA/33) 1* 1* 1 (D-Sub 25-pin) 1 (Keyboard/Mouse)* 1* 1* 1
* Not used
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CN1 CN2 CN4 CN7 CN8 CN11 CN14 CN16 CN18 CN19 CH21
Primary IDE connector (HDD) Secondary IDE connector (CD-ROM) Parallel port VGA connector 10/100 Base-T Ethernet connector PS/2 keyboard and mouse connector CPU fan connector Keyboard lock and power LED Reset connector HDD LED connector ATX soft power switch
Figure 2-3 System Board Layout
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Toshiba GL-1010 Hardware Service Manual 2.3.2 Microprocessor
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Each GL-1010 Controller has a CPU board installed an Intel CeleronTM processor. The processor is installed in a socket 370 Zero Insertion Force (ZIF) socket. The processor is shown in Figure 2-4.
Figure 2-4 Microprocessor
2.3.3 Memory Each GL-1010 has a 128MB of RAM using one Dual Inline Memory Module (DIMM). The DIMM is shown in Figure 2-5. Specifications are listed in Table 2-3.
Figure 2-5 DIMM
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The system board in each GL-1010 has four DIMM sockets. Minimum memory size is 16MB and maximum memory size is 256 MB. The GL-1010 supports the following memory type. 168-pin 3.3 V DIMM with gold-plated contacts 100MHz bus speed 60 ns 3.3V Unbuffered SDRAM 64-bit data path Single-sided DIMM
Table 2-3 Supported DIMM Configurations Item DIMM Size Type Configuration Frequency 128MB PC-100CL2 (168pin) 16M x 72 bit 100MHz Specifications
2.3.4 Power Supply Each GL-1010 Controller comes with a 145W ATX power supply. The power supply is shown in Figure 2-6. Specifications are listed in Table 2-4.
Figure 2-6 Power Supply
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Table 2-4 System Board Environmental and Power Specifications Item Model Input Voltage (Normal) Operating Voltage Range Current (Max.) Voltage Frequency Output Current (max.) +3.3V +5V +12V -12V +5V(SB) Operating Temperature Operating Humidity 115VAC 90Vrms to 132Vrms 4A 50Hz to 60Hz 6A 15A 8A 0.3A 2A 10-50 To 85% (non-condensing) GL-1010 Specifications GL-1010E 240VAC 180Vrms to 265Vrms 2A 50Hz to 60Hz 6A 15A 8A 0.3A 2A 10-50 To 85% (non-condensing)
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Toshiba GL-1010 Hardware Service Manual 2.3.5 CD-ROM Each GL-1010 Controller has a 5 1/4-inch CD-ROM drive. The CD-ROM Drive is shown in Figure 2-7. Specifications are listed in Table 2-5.
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Figure 2-7 5 1/4-inch CD-ROM Drive
Table 2-5 CD-ROM General Specifications Item Size Interface Data transfer Operating Temperature Operating Humidity Specifications 5 1/4-inch E-IDE 40X, 6000KB (Typical) 5-45 8-80% (non-condensing)
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Toshiba GL-1010 Hardware Service Manual 2.3.6 Hard Disk Drive
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The HDD is a high-performance HDD with a capacity of 10GB (Min.). It adopts enhanced IDE interface.
The HDD is shown in Figure 2-8 and the specifications are listed in Table 2-7.
Figure 2-8 Hard Disk Drive
Table 2-6 HDD General Specifications (Subject to be changed) Item Capacity/Size Rotation Speed Seek time (Average) Interface Data Transfer Rate Buffer Size Operating Temperature Operating Humidity Read Specifications 10GB (Min.)/3.5-inch 5400rpm 9.5ms PIO/DMA/Ultra ATA 33.3MB/s(Ultra ATA), 16.6MB/s(DMA, PIO) 2MB 5-55 5-85% (non-condensing)
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3 Replacement Procedures
3.1 General
This chapter explains how to disassemble the GL-1010 Controller and how to replace Field Replaceable Units (FRUs). The GL-1010 is designed for optimum serviceability, providing easy access to remove and replace FRUs and components. See Figure 3-1 to view the locations of internal components for the GL-1010 Controller. When performing the procedures in this chapter, be aware of the following points: The procedures in this chapter assume familiarity with the general terminology associated with computers and with the safety practices and regulatory compliance required for using and modifying electronic equipment. All installation procedures are a continuation of removal procedures. Installation procedures should not be performed without first performing the relevant removal procedures.
Bridge Board
System Board PCI Slots ISA Slots IDE Cable
HDD
Power Supply
CDCD- ROM Drive
Figure 3-1 GL-1010 Internal Component Location Diagram
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Toshiba GL-1010 Hardware Service Manual 3.1.1 Safety Precautions
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Before you begin disassembly procedures, read the following safety precautions and observe them carefully as you work.
DANGER: The power supply and other components carry high voltages. To avoid the risk of electric shock (when you turn on the power of a partially assembled controller to check operation), be very careful not to touch connectors or components. Also, do not disassemble individual components during first-level maintenance. WARNING: To avoid the risk of electrical shock or other injury: 1. 2. 3. 4. 5. Always turn the controllers power off and disconnect the AC power cord from the power source before disassembly. Remove metal jewelry or accessories such as necklaces, bracelets, or rings. Never work with wet or damp hands. Make sure that all replacement components meet the specifications for the controller and that all cables and connectors are securely fastened. The GL-1010 has many sharp edges and corners; be careful not to injure yourself.
CAUTION: To avoid damage to the controller: 1. When you change a component, make sure the replacement component meets the required specifications. Never use non-standard parts. 2. Metal objects such as screws or paper clips that fall into the controller can cause short- circuits, fires, or other internal damage. 3. When assembling the controller, make sure to use the correct screws to secure FRUs and other GL-1010 parts in place. Make sure all screws are securely fastened. Loose screws can cause short circuits, resulting in heat, smoke, or fire. 4. Before removing components, make sure all cables to the component have been disconnected. 5. Be sure to use the AC power cable that came with the controller or one recommended by Toshiba.
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Toshiba GL-1010 Hardware Service Manual 3.1.2 Before You Begin
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In addition to the safety precautions listed in section 1, review and become familiar with the following points, which will also help you avoid personal injury and damage to the controller. Only disassemble the controller if it is not operating correctly. Use only the correct and approved tools. Make sure the working environment (whether you are using or storing the controller) is free of the following elements: Contaminates Static electricity Extreme heat, cold, or humidity Do not perform any operations that are not necessary and use only the described procedures for disassembling and replacing FRUs. Do not remove cables by pulling on the cables. Instead, remove cables by pulling the connector out of the socket. After removing components from the controller, store them in a safe place away from the controller, so they will not be damaged and interfered with your work. After removing screws, make sure to store them in a safe place and to identify them with the corresponding parts. After you have replaced an FRU, make sure the controller is functioning properly by performing the appropriate test on the FRU you have fixed or replaced.
3.1.3 Disposition
Regarding the recovery and disposal of the controller, components and packing materials, it is recommended to follow the relevant local regulations or rules.
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Toshiba GL-1010 Hardware Service Manual 3.1.4 Cables and Connectors
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The GL-1010 uses various types of cables and connectors for internal operation. GL-1010 cables and connectors include: Power cables IDE cables Switch / LED cables
3.1.4.1 Connecting and Disconnecting Power Cables Power cables are groups of cables that connect the power supply to various components and to the system board. These cables use normal pin connectors (except for the power cable (P1) to the system board, which uses a latch connector) that are keyed, meaning that they can only be connected to a socket one way. See Figure 3-2. The other normal pin connectors (P5, P6) shown as figure 3-2. CAUTION: When disconnecting and connecting the P1 power cable, be careful not to touch the system boards regulator, which may be hot if the controller has been running.
Latch Connectors (P1)
Figure 3-2 Latch Connectors (P1) and Normal Pin (P5, P6)
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Toshiba GL-1010 Hardware Service Manual 3.1.4.2 Connecting and Disconnecting IDE Cables
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IDE cables are ribbon cables that connect the system board with HDD and CD-ROM. Connect the primary (CN1) connector to the HDD, and connect secondary (CN2) connector to the CD-ROM. 3.1.4.3 Connecting and Disconnecting LED / Switch Cables Switch and LED cable are integrated, which are Toshiba-original and consist of normal pin connector. This connects System Board with Bridge Board and controls Soft power control of ATX, HDD LED and hardware SW. CN21
Power SW CN19
CN20
HDD LED
CN10 (Bridge Board)
Figure 3-3 Switch and LED Cables
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Toshiba GL-1010 Hardware Service Manual 3.1.5 I/O Connections Figure 3-5 represents back panel of I/O connections.
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VGA
LAN
COM1
PS/2 mouse and Keyboard
Figure 3-4 I/O Connections
3.1.6 Assembly Reminders While assembling the controller, remember the following general points: Make a note, while disassembling the controller, of the locations and connections of the various components, cards, and cables. This will make assembly easier. Take your time, making sure to follow the instructions closely. Many problems can occur from hurried assembly. Make sure all cables and connectors are securely fastened. Make sure cable connectors are properly attached to sockets. Before securing an FRU or other components, make sure cables will not be pinched by screws or the FRU. When replacing bracket cover, make sure cables are tucked inside the controllers chassis to avoid damaging the cables. Make sure all latches are securely closed. When assembling the controller, make sure to use the correct screws to secure the various components, and make sure all screws are securely fastened. Loose screws can cause short circuits, resulting in heat, smoke, and fire. Make sure the correct screws are used to secure all FRUs and other controller parts. Using the incorrect screws could damage the threads or the head of the screws, resulting in improper seating of the screw. Refer Table 3-1 for a listing of screw sizes and quantities for each FRU and component.
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Table 3-1 FRU Screw Sizes and Quantity FRU/Controller Parts CD-ROM Disk Drive (Including a bracket) System Board Hard Disk Drive (Including a bracket) Power Supply Screw Size M3x6 PAN Head M3x6 PAN Head M3x6 PAN Head Screw with rubber damper 6/32x1/4 PAN Head
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Number of Screws 4 1 4 4 3
3.1.7 Protecting the System from Electrostatic Discharge (ESD) Electrostatic discharges can cause serious damage to the controller components and circuitry. Static electricity can be generated in many, seemingly innocent, ways such as walking across a vinyl floor or rubbing your hand on a carpeted area. With this in mind, it is important to protect the controller from the dangers of static electricity while you perform the removal and replacement procedures in this manual. The following information addresses effective grounding techniques and protecting components and drives from ESD. 3.1.7.1 Protecting Components from ESD Perform the following precautions when working with controller components: Protect all components by placing them in anti-static packaging. Keep components in their protective packaging until you are ready to install them. Place components on a grounded, static-free surface. Place reusable components in protective packaging before storing them. Ensure you are grounded before handling components. When handling a card or board, place the anti-static packaging behind the card or board. Avoid unnecessary handling and moving of components. Touch the metal chassis before touching components. Keep part of your body in contact with the chassis to dissipate the static charge while handling components. Do not slide boards over any surface.
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Toshiba GL-1010 Hardware Service Manual 3.1.7.2 Protecting Drives from ESD Perform the following precautions when working with controller drives: Only handle drives if you are properly grounded. Store drives in the original shipping packages. Keep drives in their protective packaging until you are ready to install them. Only set drives on surfaces that have at minimum 1-inch of foam. Place a drives Printed Circuit Board (PCB) assembly side down on foam.
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3.1.7.3 Grounding Methods to Protect the System from ESD Perform the following precautions when preparing to work on a controller: Use anti-static mats, wrist or heel straps, and other anti-static materials. Avoid touching connector pins, leads, and PCB circuitry. Turn off power of the controller before removing and inserting connectors or test equipment. Use tools and other equipment that are conductive.
3.1.8 Recommended Tools and Equipment The following equipment is necessary to disassemble and assemble the controller: #1/#2 reversible magnetic screwdriver Small, flat-bladed screw driver Needle-nose pliers ESD mats for the working area, floor and table An ESD wrist strap or heel grounder Anti-static carpeting or flooring Air ionizers in highly static-sensitive areas Protective gloves
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3.2
Cover and Bezel
This section covers the removal and installation of the controllers cover and front bezel. NOTE: The following procedures are the precondition that when you remove and install cover and bezel, you are viewing the controller from the front.
3.2.1 Removing Cover To remove the controllers cover, perform the following procedure referring to Figure 3-6. 1. 2. 3. Turn off the controller and main power switch, and then disconnect the copier power cord. Remove the six M4x8 screws that secure the rear bezel to the chassis. Remove the four M4x8 screws that secure the cover to the copier chassis.
Controller Controllers Cover
M4x8 screws
Figure 3-5 Removing and Installing Cover
3.2.2 Installing Cover To install the controllers cover, perform the following procedure referring to Figure 3-6. 1. Secure the rear bezel with six M4x8 screws. 2. Secure the cover with four M4x8 screws. 3. Connect the copier power cord and turn on the power.
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Toshiba GL-1010 Hardware Service Manual 3.2.3 Removing Rear Bezel
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To remove the controllers rear bezel, perform the following procedure referring to Figure 3-7. 1. Turn off the controller and main power switch, and then disconnect the copier power cord. 2. Remove the six M4x8 screws that secure the rear bezel to the chassis.
Rear Bezel
M4x8 screws
Figure 3-6 Removing and Installing Rear Bezel
3.2.4 Installing Rear Bezel To install the controllers rear bezel, perform the following procedure referring to Figure 3-7. 1. 2. Secure the rear bezel with six M4x8 screws. Connect the copier power cord and turn on the power.
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3.3
Power Supply
This section covers the removal and installation of the controllers power supply. 3.3.1 Removing Power Supply To remove the controllers power supply, perform the following procedure referring to Figure 3-8. 1. 2. 3. 4. Turn off the controller and main power switch, and then disconnect the copier power cord. Remove the rear bezel. (Refer to sections 3.2.3) Remove the controllers cover. (Refer to sections 3.2.1) Remove the bracket cover with the seventeen M4x6 screws. (Remove the two and loosen the fifteen screws.)
Figure 3-7 Removing and Installing Bracket Cover 5. 6. Remove the three 6/32x1/4 screws that secure the power supply to the chassis. Disconnect the power cables from the CD-ROM, the HDD and the system board.
P1
P6
P3 6/32 x 1/4 screws Power Supply
P5 P4
Figure 3-8 Removing and Installing Power Supply
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Toshiba GL-1010 Hardware Service Manual 3.3.2 Installing Power Supply To install the power supply, perform the following procedure referring to Figure 3-8. 1. Set the power supply in place and secure it with three 6/32x1/4 screws. 2. Connect power cable P1 to the connector at CN7 on the system board. 3. Connect power cable P5 to the CD-ROM. 4. Connect power cable P6 to the HDD. 5. Install the bracket cover with M4x6 screws. 6. Install the controllers cover. (Refer to sections 3.2.2) 7. Install the rear bezel. (Refer to sections 3.2.4 ) 8. Connect the copier power cord and turn on the power.
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3.4
Hard Disk Drive (HDD)
This section covers the removal and installation of the controllers hard disk drive. 3.4.1 Removing HDD To remove the controllers HDD, perform the following procedure referring to Figure 3-9 and 3-10. 1. Turn off the controller and main power switch, and then disconnect the copier power cord. 2. Remove the rear bezel. (Refer to section 3.2.3) 3. Remove the controllers cover. (Refer to section 3.2.1) 4. Remove the bracket cover. (Refer to section 3.3.1) 5. Disconnect the power cable P6 and the data cable from the HDD.
Data Cable Connector
Power Cable Connector
Figure 3-9 Disconnecting and Connecting HDD Cables
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Toshiba GL-1010 Hardware Service Manual 6. Remove the HDD bracket referring to figure 3-10. 7. Remove the four M3x6 screws that secure the HDD bracket to the chassis.
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8. Remove the four damper screw with damper that secure the HDD to the bracket. Carefully take the HDD out of the bracket. HDD Bracket HDD
Damper screw
Figure 3-10 Removing and Installing HDD 3.4.2 Installing HDD To install the controllers HDD, perform the following procedure referring to Figure 3-9 and 3-10. Note: You can not connect a HDD to the IDE secondary connector (CN2). 1. Secure the four damper screw with damper that secure the HDD to the bracket. 2. Secure the HDD bracket to the chassis with four M3x6 screws. 3. Connect power cable P6 and the data cable to the HDD. 4. Install the bracket cover. (Refer to section 3.3.1) 5. Install the controllers cover. (Refer to section 3.2.2) 6. Install the rear bezel. (Refer to section 3.2.4 ) 7. Connect the copier power cord and turn on the power.
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3.5
CD-ROM Drive
This section covers the removal and installation of the controllers CD-ROM drive. 3.5.1 Removing CD-ROM To remove the controllers CD-ROM, perform the following procedure referring to Figure 3-11 and 3-12. 1. Turn off the controller and main power switch, and then disconnect the copier power cord. 2. Remove the rear bezel. (Refer to section 3.2.3 ) 3. Remove the controllers cover. (Refer to section 3.2.1) 4. Remove the bracket cover. (Refer to section 3.3.1) 5. Disconnect the power cable and the data cable from the CD-ROM drive. 6. Remove the four M3x6 screws that secure the CD-ROM drive to the chassis. 7. Push CD-ROM drive from behind and pull it out of the CD-ROM slot.
Data Cable
P5
Figure 3-11 Disconnecting and Connecting CD-ROM Cables
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Toshiba GL-1010 Hardware Service Manual CD - ROM Drive
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CD-ROM CD-ROM Slot
M3x6 Figure 3-12 Removing and Installing CD-ROM Drive
3.5.2 Installing CD-ROM To install the controllers CD-ROM, perform the following procedure referring to Figure 3-11 and 312. 1. Gently push the CD-ROM drive into the CD-ROM slot until the screw holes are in place. 2. Secure the CD-ROM drive to the chassis with four M3x6 screws. 3. Connect power cable P5 and the data cable to the CD-ROM drive. 4. Install the bracket cover. (Refer to section 3.3.1) 5. Install the controllers cover. (Refer to section 3.2.2 ) 6. Install the rear bezel. (Refer to section 3.2.4 ) 7. Connect the copier power cord and turn on the power.
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3.6
System Board
This section covers the removal and installation of the controllers system board. 3.6.1 Removing System Board To remove the controllers system board, perform the following procedure referring to Figure 3-13. 1. Turn off the controller and main power switch, and then disconnect the copier power cord. 2. Remove the rear bezel. (Refer to section 3.2.3) 3. Remove the controllers cover. (Refer to section 3.2.1) 4. Remove the bracket cover. (Refer to section 3.3.1) 5. Disconnect all cables from the system board including power cables, HDD data cables, CDROM data cable, switch / LED cables, serial cable and parallel cable. 6. Remove an M3x6 screw that secures the system board to the chassis.
System Board M3x6
Figure 3-13 Removing and Installing System Board 7. Pull the system board until it is free of the hook from I/O slots. 8. Remove the CPU and heat sink from the system board. (Refer to section 3.7.1) 9. Remove the DIMM from the system board. (Refer to section 3.8.1)
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Toshiba GL-1010 Hardware Service Manual 3.6.2 Installing System Board To install the system board, perform the following procedure referring to Figure 3-13. 1. Install the CPU and heat sink on the system board. (Refer to section 3.7.2) 2. Install DIMM on the system board. (Refer to section 3.8.2) 3. Install the system board into bridge board at CN3 slot. 4. Secure an M3x6 screw that secures the system board to the chassis. 5. Connect the HDD data cable to the IDE connector at CN1 on the system board. 6. Connect the CD-ROM data cable to the IDE connector at CN2 on the system board. 7. Connect the serial cable to the COM2 connector at CN10 on the system board. 8. Connect the parallel cable to the parallel connector at CN4 on the system board. 9. Connect the switch / LED cable to the CN19, CN20 and CN21 on the system board.
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From bridge board

Black Red
Orange White CN1 CN4 CN3 CN21 HDD CD-ROM CN2
CN18 CN19 CN16 CN17
From bridge board

Yellow Blue
Figure 3-14 Switch and LED Cable Connections 10. Install the bracket cover. (Refer to section 3.3.1) 11. Install the controllers cover. (Refer to sections 3.2.2)
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Toshiba GL-1010 Hardware Service Manual 12. Install the rear bezel. (Refer to section 3.2.4 ) 13. Connect the copier power cord and turn on the power.
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3.7
Microprocessor
This section covers the removal and installation of the controllers microprocessor. 3.7.1 Removing Microprocessor To remove the microprocessor, perform the following procedure referring to Figure 3-15. 1. Turn off the controller and main power switch, and then disconnect the copier power cord. 2. Remove the system board. (Refer to section 3.6.1) 3. Grasp the chocks for fixing the CPU board on the CPU board slot and pull out the chokes. 4. Carefully grasp CPU board and gently pull it out until it is free of its CPU board slot. CAUTION: If the system has been running, the microprocessor may be hot. Allow a few minutes for cooling. Consider wearing protective gloves. 5. Release the clamp up and away from the heat sink and the microprocessor.
CDCD - ROM Drive
Heat Sink
Clamp CPU
Retaining Tab
Lever
Microprocesser Socket
Figure 3-15 Removing Heat sink and Microprocessor CAUTION: Do not touch or bend the microprocessors pins. 6. Push the lever on the microprocessor socket down and out (away from the socket) until the lever pulls up freely. Lift the lever straight up. Remove the microprocessor from the socket.
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Toshiba GL-1010 Hardware Service Manual 7. Place the microprocessor in conductive foam and store it in an anti-static package.
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3.7.2 Installing Microprocessor To install the microprocessor, perform the following procedure referring to Figure 3-21. 1. Align pin 1 on the microprocessor with side A of the socket at CPU1 on the system board. This socket is keyed, meaning that the microprocessor can only be connected one way. CAUTION: While performing the next step, if the microprocessor causes excessive resistance, verify that it is properly aligned with the socket and try again. Forcing the lever down could cause damage to the microprocessor or to the system board. 2. With the microprocessor securely in place, carefully push the lever down on the socket until the lever snaps in place. 3. Place the heat sink on top of the microprocessor. Secure the clamp of the heat sink to the retaining tab of the microprocessor socket. 4. Install the system board. (Refer to section 3.6.2) 5. Connect the copier power cord and turn on the power.
3.8
DIMMs
This section covers the removal and installation of DIMMs. 3.8.1 Removing DIMMs To remove DIMMs, perform the following procedure referring to Figure 3-16. 1. Turn off the controller and main power switch, and then disconnect the copier power cord. 2. Remove the rear bezel. (Refer to section 3.2.3 ) 3. Remove the controllers cover. (Refer to section 3.2.1) 4. Remove the bracket cover. (Refer to section 3.3.1) 5. Gently spread the retaining clip at each end of the DIMM socket, causing the DIMM to pop out of the socket. 6. Holding the DIMM only by the edges, lift it away from the socket and store it in an anti-static package. 7. Repeat steps 5 and 6 for each DIMM to be removed.
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Retaining Clip
DIMM
Figure 3-16 Removing and Installing DIMMs
3.8.2 Installing DIMMs To install the DIMM, perform the following procedure referring to Figure 3-16. 1. Position the DIMM above the socket. DIMM with the keys in the socket. Align the two small notches at the bottom edge of the
2. Insert the bottom edge of DIMM into the socket making sure the DIMM is seated firmly. 3. Push down the top edge of DIMM until the retaining clips at each end of socket snap into place. Make sure the clips are firmly in place. 4. Perform steps 1 through 3 for each remaining DIMM. 5. Install the bracket cover. (Refer to section 3.3.1) 6. Install the controllers cover. (Refer to section 3.2.2) 7. Install the rear bezel. (Refer to section 3.2.4 ) 8. Connect the copier power cord and turn on the power.
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3.9
Bridge Board
This section covers the removal and installation of the bridge board. 3.9.1 Removing Bridge Board To remove the bridge board, perform the following procedure referring to Figure 3-17. 1. Turn off the controller and main power switch, and then disconnect the copier power cord. 2. Remove the rear bezel. (Refer to section 3.2.3) 3. Remove the controllers cover. (Refer to the section 3.2.1) 4. Remove the bracket cover. (Refer to section 3.3.1) 5. Remove the system board. (Refer to section 3.6.1 ) 6. Remove the three M4x8 screws that secure the bridge board to the copier, disconnect the cable (CN9) from copier and pull down the card edge from connector (CN8) of copier by pushing up the lever. 7. Remove the power cable (CN7) and switch / LED cable (CN10) from bridge board and cable(CN9) from copier 8. Remove the seven M3x6 screws that secure the bridge board to the chassis.
Bridge Board
Figure 3-17 Removing and Installing Bridge Board
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Toshiba GL-1010 Hardware Service Manual 3.9.2 Installing Bridge Board To install the bridge board, perform the following procedure. 1. Secure the bridge board to the chassis with the seven M3x6 screws.
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2. Install the power cable (CN7) and switch / LED cable (CN10) and cable (CN9) to the copier. 3. Install the system board. (Refer to section 3.6.2 ) 4. Insert the card edge to the connector (CN8) of copier by pulling down the lever, connect the cable (CN9) to the copier, and secure the bridge board with the three M4x8 screws. 5. Install the bracket cover. (Refer to section 3.3.1) 6. Install the controllers cover. (Refer to section 3.2.2 ) 7. Install the rear bezel. (Refer to section 3.2.4 ) 8. Connect the copier power cord and turn on the power.
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V1.0.1
SD-A-129, 01-01 TS
1-1, KANDA NISHIKI-CHO, CHIYODA-KU, TOKYO, 101-8442, JAPAN
Page 49 of 49

GL1010 SM

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Toshiba GL-1010 Hardware Service Manual

GL-1010 Hardware Service Manual

File No. 31100023

TOSHIBA TEC CORPORATION

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

1.2.2.1 1.2.2.2 1.2.3 1.3 1.4

Recommended Tools and Equipment .................................................................................. 8

1.4.1 1.4.2 2 2.1 2.2 2.3

2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 3 3.1

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual 3.1.4.3 3.1.5 3.1.6 3.1.7

Connecting and Disconnecting LED / Switch Cables.............................................. 31

Cover and Bezel ...................................................................................................................... 35

Power Supply .......................................................................................................................... 37

Hard Disk Drive (HDD) .......................................................................................................... 38

System Board .......................................................................................................................... 42

Bridge Board ........................................................................................................................... 47

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

Safety and Installation

Before You Begin

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual Extreme heat, cold, or humidity

GL-1010 Hardware Service Manual

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

Installing GL-1010 Controller

M3x6 BIND Head x 7pcs.

M4x6 PAN Head x 9pcs.

M4x8 BIND Head x 10pcs.

Figure 1-1 GL-1010 Controller (Drawings are not to scale)

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual 1.4.2 Installation of GL-1010 Controller

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

7. Install the controller in the copier.

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

11. Install the edge saddle which is packed with controller.

12. Attach the connector.

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

13. Attach the AC power cable.

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

21. Install the dongle.

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

Figure 2-1 GL-1010 System Controller

Figure 2-2 GL-1010 System Block-Diagram

GL-1010 Hardware Service Manual

Toshiba GL-1010 Hardware Service Manual

GL-1010 Hardware Field Replaceable Units (FRUs)

A description and specifications list for each FRU follows.

GL-1010 Hardware Service Manual

Thus, the GL-1010 can have up to 768MB.