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Kimo Kigaz 150 Combustion Gas Analyzer

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Table of contents
ANALYSER 1. Introduction..........................................................................................................................................7 1.1. Analyser description.....................................................................................................................7 1.1.1. Overview of the analyser......................................................................................................7 1.1.2. Presentation of the keypad and screen................................................................................8 1.1.3. Connection of the analyser...................................................................................................8 1.2. ain features...............................................................................................................................! 1.3. "echnical features......................................................................................................................12 2. #afety instructions.............................................................................................................................13 3. Perfor$ a co$%ustion analysis.........................................................................................................1& 3.1. Prepare the instru$ent %efore the analysis...............................................................................1& 3.2. Perfor$ an analysis...................................................................................................................1& 3.3. Assi'n the analysis to a custo$er ............................................................................................1& &. #et the different para$eters of the analyser.....................................................................................1( &.1. #et the instru$ent......................................................................................................................1( &.1.1. #et the screen.....................................................................................................................1( &.1.2. #et the auto)e*tinction........................................................................................................1( &.1.3. Chan'e the lan'ua'e.........................................................................................................1( &.1.&. odify date and ti$e..........................................................................................................1( &.1.(. #et the printin' of tickets....................................................................................................1+ &.1.+. Activate or deactivate the visual help.................................................................................1+ &.2. #et the co$%usti%le ..................................................................................................................1+ &.2.1. odify a co$%usti%le..........................................................................................................1+ &.2.2. Add a co$%usti%le..............................................................................................................17 &.2.3. ,elete a co$%usti%le..........................................................................................................17 &.3. #et the alar$s- $easure$ent units and CO protection ...........................................................17 &.3.1. #et the alar$s.....................................................................................................................18 &.3.2. #et the $easure$ent units.................................................................................................18 &.3.3. #et the CO protection threshold.........................................................................................18 &.&. #et the references......................................................................................................................18 &.(. #et the duration of auto.ero and pur'e ti$e.............................................................................1! &.+. #et the operators ......................................................................................................................1! &.+.1. Add an operator..................................................................................................................1! &.+.2. odify the operator na$e...................................................................................................1! &.+.3. ,elete an operator..............................................................................................................1! &.7. /eset the 0actory settin's of the analyser................................................................................1! &.7.1. 1nits and values of $easure$ent settin's of the factory settin's.....................................22 (. ana'e custo$ers............................................................................................................................21 (.1. Create a custo$er.....................................................................................................................21 (.2. odify a custo$er......................................................................................................................21 (.3. ,elete a custo$er......................................................................................................................21 +. ana'e %oilers..................................................................................................................................22 +.1. Create a %oiler...........................................................................................................................22 +.2. odify a %oiler............................................................................................................................22 +.3. ,elete a %oiler............................................................................................................................22 7. ana'e the inspections....................................................................................................................23 7.1. 3et to inspections......................................................................................................................23 7.2. Create an inspection..................................................................................................................23 7.3. ,elete an inspection..................................................................................................................23 8. Perfor$ a control of 'as flow............................................................................................................2& 8.1. Perfor$ a $easure$ent of theoretical flow...............................................................................2& 8.2. Perfor$ a $easure$ent of real flow.........................................................................................2& 8.3. /esults interpretation.................................................................................................................2( !. Perfor$ a 'as network leak test.......................................................................................................2+ actoolsupply.com

actoolsupply.com !.1. Perfor$ the test.........................................................................................................................2+ !.2. 4ink the $easure$ent to a custo$er........................................................................................2+ 12. Perfor$ a draft $easure$ent.........................................................................................................27 12.1. Perfor$ the $easure$ent.......................................................................................................27 12.2. 4ink the $easure$ent to a custo$er......................................................................................27 11. Perfor$ a $easure$ent of a$%ient CO2.......................................................................................28 11.1. Perfor$ the $easure$ent.......................................................................................................28 11.2. 4ink the $easure$ent to a custo$er.......................................................................................28 12. Perfor$ a $easure$ent of $a* CO...............................................................................................2! 12.1. Perfor$ the $easure$ent.......................................................................................................2! 12.2. 4ink the $easure$ent to a custo$er......................................................................................2! 13. Perfor$ so$e te$perature $easure$ents....................................................................................32 13.1. Perfor$ a $easure$ent of a$%ient te$perature...................................................................32 13.2. Perfor$ a $easure$ent of flue 'as te$perature....................................................................32 13.3. Perfor$ an a$%ient te$perature $easure$ent with the internal sensor...............................32 13.&. 4ink the $easure$ents to a custo$er....................................................................................32 1&. Perfor$ a $easure$ent of opacity.................................................................................................31 1&.1. Perfor$ the $easure$ent.......................................................................................................31 1&.2. 5nter the inde*es in the analyser............................................................................................31 1&.3. 4ink the inde* to a custo$er....................................................................................................31 1(. Perfor$ a $easure$ent of ionisation current.................................................................................32 1(.1. Perfor$ the $easure$ent.......................................................................................................32 1(.2. 4ink the $easure$ent to a custo$er......................................................................................32 1+. 3et to infor$ation a%out the analyser.............................................................................................33 17. aintenance of the analyser...........................................................................................................3& 17.1. 4ife)ti$e of the sensors...........................................................................................................3& 17.2. /eplace the sensors................................................................................................................3& 17.3. /eplace the %attery..................................................................................................................3( 18. Calculations of the different para$eters.........................................................................................3+ 18.1. CO conversion.........................................................................................................................3+ 18.2. Calculation of flue 'as velocity................................................................................................3+ LIGAZ SOFTWARE 1. Introduction........................................................................................................................................38 2. #oftware installation..........................................................................................................................38 2.1. /eco$$ended $ini$u$ confi'uration.....................................................................................38 2.2. Installation..................................................................................................................................38 3. #tart with the software.......................................................................................................................3! 3.1. eanin' and functions of the $enus %ar 617.............................................................................3! 3.2. eanin' and functions of tool %ar %uttons 627...........................................................................&2 &. 1nload inspections............................................................................................................................&1 (. 1se the different data%ases..............................................................................................................&2 (.1. 1se the custo$er data%ase.......................................................................................................&2 (.2. 1se the %oilers data%ase...........................................................................................................&3 (.3. "otal data%ase............................................................................................................................&& (.&. #et the data%ase........................................................................................................................&& (.(. #ave while usin'........................................................................................................................&& (.+. I$port a data%ase......................................................................................................................&& +. #et the analyser................................................................................................................................&( +.1. Chan'e the co$%usti%les..........................................................................................................&( +.2. Chan'e the references..............................................................................................................&( +.3. ana'e the operators................................................................................................................&( +.&. Chan'e date and ti$e................................................................................................................&( +.(. #ensors state.............................................................................................................................&+ +.+. 8attery level...............................................................................................................................&+ +.7. #et printin's...............................................................................................................................&+ actoolsupply.com

actoolsupply.com +.8. Access to infor$ation a%out the instru$ent and update the instru$ent...................................&+ +.8.1. Access to infor$ation a%out the instru$ent.......................................................................&+ +.8.2. 1pdate the instru$ent........................................................................................................&+ a7 "he Internet connection is not protected %y a pro*y............................................................&+ %7 "he Internet connection is protected %y a pro*y..................................................................&+ +.8.3. Install a 3rd lan'ua'e.........................................................................................................&7 +.8.&. #end a report of the device to the After)#ales #ervice......................................................&7 +.!. 8ack to factory para$eters........................................................................................................&7 7. Options..............................................................................................................................................&8 7.1. Interface.....................................................................................................................................&8 7.2. 5$ail..........................................................................................................................................&8 7.3. 1ser infor$ation.........................................................................................................................&8 7.&. Chan'e the lan'ua'e.................................................................................................................&8

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1. Introduction
1.1. Analyser descri tion
KIGAZ 150 is a flue gas analyser with two interchangeable sensors (O2 and CO-H2). Its main features are the following : Sensors protection by stopping the pump with ad ustable thresholds !ustomers management 15 combustibles pre"programme with possibility of adding up to 5 # Go of memory $he analyser is supplied in a transport bag% with a magnetic protecti&e co&er% a flue gas probe and its water trap% a 'i"Ion battery and its charger% 'IGAZ software% a (S) cable and a calibration certificate* This gas analyser is designed to control parameters of flue gas in exhaust duct of heating units. t can not be used in a permanently way and!or used as an alarm system. 1.1.1. O!er!ie" of t#e analyser

+andle Screen

Keypad

.ater trap ,i-ing cone

$hermocouple connector and connections for flue gas probe ,lue gas probe

Introduction

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actoolsupply.com 1.1.$. %resentation of t#e &ey ad and screen

3easurement screen

,unction /eys 2sc button (p button 'eft button 8own button

0n10ff button 9ight button 0K button

1.1.'. (onnection of t#e analyser $hermocouple connection Input for flue gas probe 5ower supply

!1 connection for e-ternal probe 45t100 temperature%***6

'ight of battery charging

(S) connection

Gas output 5" pressure connection 57 pressure connection Top "iew #ottom "iew $ide "iew

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Introduction

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1.$. )ain feat*res

$creen )ac/lighted :*5;; grey scale screen* It allows to display measured parameters in a more comfortable format for the operator* $han/s to the <oom function 40K /ey6% you can &iew on the screen the measured &alue in increased characters* %rinter $he paper of the instrument is a thermal paper with a 10"year guarantee* It has an easy replacement system of the paper 42asyload6* In addition% printing is fast* #attery charger $he instrument is supplied 1#=% :*>5A power adapter to load the internal batteries* $he current loading is indicated by a battery symbol on the top left of the screen* $he red '28 on the right side of the gas analyser stays on until the battery loading is completed* &lue gas suction pump $he pump% inside the gas analyser% is a diaphragm pump with a motor energi<ed in direct current directly by the instrument in a way to get an optimal suction of flue gases* &lue gas probe 5robe in stainless steel with an o&ermoulded handle in plastic with a standard length of 15 cm 4others lengths are a&ailable as option% please see the technical datasheet for /iga<6 with a fi-ing cone to maintain the contact tip in the duct* 'easurement sensors $he analyser uses electrochemical sensors to measure the o-ygen and the carbon mono-ide 4compensated in + # hydrogen6* Temperature sensors ,lue gas temperature is measured with a thermocouple integrated in the contact tip* $he connection to the analyser is made than/s to a single male connector compensated in temperature* K thermocouple 4nic/el"nic/el chromium6 allows continuous measurements up to (2)*+C* $he instrument has a ?$! thermoresistance for the measurement of internal temperature @ this sensor is also used for the measurement of ambient temperature* If a temperature control of the combusti&e air must be performed directly by the supply duct 4room sealed boiler6% a 5t100 temperature probe 4ref : SA515056 will be used* It is recommended to perform this measurement to ma/e the efficiency calculation of the installation more accurately* Types of combustibles $he analyser is supplied with a memori<ation of technical data which characteri<e the 15 most /nown combustibles* It is also possible to add 5 combustibles and their corresponding features* Calibration certificate $he analyser is calibrated by comparison with standard of metrology laboratories% which are periodically certified closed to laboratories /nown at the international le&el* 2ach analyser is supplied with its calibration certificate in which% for e&ery parameters% are indicated the nominal &alue% the one measured% the admitted error limits and the found error* ,'C compatibility $he analyser complies with nA#00B110C12! directi&e on electromagnetic compatibility* 8ocument a&ailable on reDuest* -ater trap $he water trap is placed on the tube that lin/s the flue gas probe to the Kiga< 150* $he measured gases go through the filtering element allowing the reco&ery of condensates 4liDuid one or solid one6* $he filtering element is placed 15 cm from the analyser and is di&ided into # parts :
Introduction

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actoolsupply.com one reco&ers the liDuid particles* the other contains a filter that stops the smallest particles in suspension and a&oid them to reach the electro" chemical sensors !ondensates are e&acuated by opening the plug*
&or a better measurement7 the water trap must be in "ertical position. ,mpty and clean the mater trap after use.

!hec/ that both ends are well clipped to ensure a good waterproofness

In case of water presence% do not forget to empty it after each use

'ower plug

CO protection $he analyser is eDuipped with the !0 protection function that allows to a&oid high concentrations of !0 that could damage the analyser and the sensors* $he !0 measurement is stopped when it e-ceeds a threshold defined by the user* Customers management $he analyser allows to record customers% theirs respecti&e boilers and inspections* 0nce the features of customers and boilers are completed in the analyser% the operator can easily assign the different measured &alues to a customer and his boiler* $hese data can then printed and1or transferred to a computer than/s to 'iga< software* Opacity index measurement (optional) It is possible to fill in the analyser with opacity inde- &alues measured according to the )acharach scale* $he analyser will calculate the a&erage and results will be printed on the tic/et* $his measurement must be performed with an opacity pump which is a&ailable as an accessory 4ref : 5306* .as networ/ lea/ testing (optional) It is possible to chec/ the tightness of an installation* ,or this control% use the pressure sensor used for the draft measurement of the shaft* 'easured "alues O2 0 percentage of o-ygen in flue gases CO 0 concentration of !0 in flue gases Tf 0 flue gases temperature Ta 0 combusti&e air temperature Calculated "alues 0 1 0 2ir ,xcess 0 connection between the &olume of combusti&e air and the reDuested &olume necessary for a combustion in stoichiometric conditions* CO2 0 percentage of carbon dio-ide in flue gases 3T 0 difference between the flue gases temperature and the combusti&e air temperature 4s 0 percentage of waste heat throughout the shaft 5s 0 6ower efficiency (or sensible) 0 this the burner efficiency calculated according to the 2?50:>E standard disposals* $his is a ratio between the con&entional heating power end the burner heating power* Among the combustion losses% only the sensible heat lost with the flue gases is ta/en into account% neglecting the radiation losses and incomplete combustion losses* $his &alue is referred to '+= 4'ower +eating =alue6 and can not be higher than 100F* $he sensible efficiency &alue is to be compared with the minimum efficiency stated for the heating systems performances* 5t 0 Higher efficiency (or total) 0 is the sum of sensible efficiency and the additional efficiency deri&ing from the reco&ery of water &apour condensation contained in the flue gases* .hen it s greater than sensible efficiency% then condensation is ta/ing place* It is referred to '+= 4'ower +eating =alue6 and can e-ceed 100F* $he '+= is calculated by an algorithm de&eloped by Kimo and its &alue must be considered as
Introduction

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actoolsupply.com indicati&e* CO (O2) 0 !oncentration of !0 in flue gases in mg1m :* It is calculated according to 0# reference &alue indicated in the analyser 4see page 1C6*

Introduction

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1.'. Tec#nical feat*res

%arameter O2 CO (with H2 compensation) &lue gas temperature 2mbient temperature 2mbient temperature ;ew point temperature ;H- temperature ;ifferential pressure ;raft 'easuring 8esolution 2ccuracy9 range 2lectro"chemical from 0F to #1F 0*1F &ol* G0*#F &ol* 2lectro"chemical from 0 to C000 1 ppm ,rom 0 to #00 ppm : G10 ppm ppm ,rom #01 to #000 ppm : G5F of the measured &alue ,rom #001 to C000 ppm : G10F of the measured &alue K thermocouple from "100 to 0*1A! G1 A! 71#50A! ,rom "#0 to 71#0A! 5t100 411: 8in ,rom "50 to e-ternal probe6 7#50A! !alculatedHH ,rom 0 to 7EEA!td $cK 4e-ternal ,rom "#00 to probe6 71:00 A! Semiconductor ,rom "#0 000 to 7#0 000 5a Internal ?$! 0*1A! 0*1A! 0*1A! 0*1A! 1 5a G1 A! ,rom "#0 000 to ">51 5a : G4"0*5F of measured &alue 7B*5 5a6 ,rom >50 to "I1 5a : G4"0*EF of measured &alue 71*5 5a6 ,rom "I0 to I0 5a : G# 5a ,rom I1 to >50 5a : G40*EF of measured &alue 71*5 5a6 ,rom >51 to #0 000 5a : G40*5F of measured &alue 7 B*5 5a6 G0*5A! G0*:F of the measured &alue G0*#5A! :0 s $ensor T:* response time :0 s :0 s B5 s

6osses ,xcess air (1) 6ower efficiency (5s) Higher efficiency (5t) (condensing) Opacity index

!alculatedHH !alculatedHH !alculatedHH !alculatedHH 2-ternal instrument

,rom 0 to 100F ,rom 1 to E*EE ,rom 0 to 100F ,rom 0 to 1#0F ,rom 0 to E

0*1F 0*01 0*1 F 0*1F

*All accuracies indicated in this document were stated in laboratory conditions and can be guaranteed for measurements carried out in the same conditions, or carried out with required compensation. **Calculation is made based on the measured values by the analyser.

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Introduction

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2. Safety instructions

T#e follo"in+ safety instr*ctions #a!e to be strictly obser!ed. Not res ectin+ t#ese safety instr*ctions can lead to a loss of "arranty. The analyser should not to be used in and under water. The analyser should not to be placed near or directly at open fire or heat. The indicated range of temperature of the probe is not to be exceeded7 as the probe and temperature sensor could be destroyed. 2fter measurements7 before pac/ing the analyser7 wait for the probe to be cold. 2s long as it is hot7 the probe could produce in<uries. The exhalations of alcohol li=uids (lubricants7 petrol7 spirit7 "anish...) may damage the sensors of the analyser. Therefore7 it is forbidden to preser"e or use these fluids nearby the analyser. 6oad the battery only with >imo charger. ?se another type of charger can damage the battery and the analyser and can cause electrical shoc/s.

Safety instructions

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3. Perform a combustion analysis

'.1. %re are t#e instr*,ent before t#e analysis
;uring the measurement7 the analyser must be in "ertical position or in hori@ontal position. ;o not hold the analyser in inclined position. #efore the (st use of the analyser7 a full charge of the battery must be made during (2 hours. ,mpty the water trap. n case of any default or damage of the instrument7 >imo 2fter sales ser"ice shall be contacted. On the bac/ of the analyser7 there is a label with the analyser serial number. This number shall be communicated for e"ery operation (technical operation or re=uest of spare parts).

'.$. %erfor, an analysis

!onnect the flue gas probe to the analyser* $urn on the instrument* Home screen is displayed with measurement menu highlighted. 5ress O>* The screen with the different possible measurements is displayed. Remaining time of auto ero and its progress bar are displayed at the bottom of the screen. Go to ACombustionB with up and down arrows* 5ress O>* The screen displays the different combustibles in the analyser. Select the type of used combustible by the boiler with with up and down arrows* 5ress O>* The screen displays values of the different parameters of the analysis.
,lue

D
2D

'.'. Assi+n t#e analysis to a c*sto,er

Sonde

At the end of the analysis% when measurements are constant% it is possible to assign it to a customer recorded in the analyser or to unrecorded customer that should be created* 5ress the function button A$a"eB* The analyser displays the list of recorded customers. Select a customer with up and down arrows then press O> or create a customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the measurement screen of the analyse.

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Perform a combustion analysis

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4. Set the different parameters of the analyser

$he A$ettingsB menu allows to set the following parameters : Instrument 4screen% printing% auto"e-tinction%***6 !ombustibles 3easurements 9eferences 40#% atmospheric pressure and altitude6 Auto"<ero 0perators The A$ettingsB part allows to set parameters that can affect the performed measurements. These settings must be made by a =ualified technician.

-.1. Set t#e instr*,ent

-.1.1. Set t#e screen $his part allows to set brightness% contrast and bac/light of the screen from 1 to E* $urn on the instrument* Home screen is displayed with measurement menu highlighted Go to A$ettingsB with up and down arrows then press O>* Go to A nstrumentB then press O>* The screen with the different parameters to set "brightness, contrast and bac!light# is displayed. 5ress O>* The screen with the settings to perform appears. Go to the set to perform with up and down arrows then press O>* The name of the setting appears in blac! on grey bac!ground and the setting value is highlighted. 5ress the left arrow to decrease the brightness% the contrast or the bac/light or press the right arrow to increase it* -.1.$. Set t#e a*to.e/tinction $he auto"e-tinction turn off the analyser automatically after some time of non"use* It is possible to set the auto"e-tinction at 15 1 :0 1 B5 1 I0 1 E0 or 105 minutes or to deacti&ate it* Settings instrument screen is displayed. Go to A2uto-extinctionB with up and down arrows then press O>* Select the reDuired time of auto"e-tinction or AOffB to deacti&ate it with up and down arrows* 5ress O>* -.1.'. (#an+e t#e lan+*a+e It is possible to select the language of the instrument : ,rench or 2nglish Settings instrument screen is displayed. Go to A6anguageB with with up and down arrows then press O>* Select the language with the up and down arrows* 5ress O>* -.1.-. )odify date and ti,e Settings instrument screen is displayed. Go to A;ate!timeB with up and down arrows then press O>* Go to the parameter to modify with left and right arrows 4day% month% year% hour% minute or second6* 5ress O>* 5ress up and down arrows to modify the selected parameter* 5ress O>* 9epeat the procedure on another parameter if reDuired* Go to A;ate formatB with up and down arrows then press O>* 1( actoolsupply.com

Set the different parameters of the analyser

actoolsupply.com Select A;ay!'onthB to display the day then the month or A'onth!;ayB to display the month then the day then press O>* Go to ATime &ormatB with up and down arrows then press O>* Select the time format : A(2B or A2CB. $f %& is selected, AM for ante meridiem or PM for post meridiem will be displayed in front of the time. 5ress the ADalidateB function /ey to Duit the screen and sa&e the modifications or press ,sc to cancel* -.1.0. Set t#e rintin+ of tic&ets Settings instrument screen is displayed. Go to A%rintingB with up and down arrows then press O>* Go to A&ormatB with up and down arrows then press O>* Select the tic/et format : long or short with up and down arrows then press O>* Long format ticket : prints measurement results ' header "operator name, date and time of the inspection, type of instrument and its serial number, address, telephone number. $hort format tic/et 0 prints only the measurement results and the instrument reference* Go to AHeaderB then press O>* The !eyboard appears at the bottom of the screen. Select the letters with the arrows then press O>* 5ress the function /ey to &alidate the header* The !eyboard disappears. 5ress ,sc to bac/ to A$ettings instrumentB screen and &alidate modifications*

$o go from lower"case /eyboard to upper"case /eyboard then to numeric /eyboard : press the function /ey * $o erase a letter : press the function /ey . -.1.1. Acti!ate or deacti!ate t#e !is*al #el $he &isual help corresponds to help windows displayed met during a measurement procedure* Settings instrument screen is displayed. Go to AHelpB with up and down arrows* 5ress O> to acti&ate it : OE or to deacti&ate it : O&&*

-.$. Set t#e co,b*stible

15 different combustibles are recorded in the analyser : Sahara 1 ,os ?atural gas Groninguen J ?atural gas 9ussia J ?atural gas 5ropane '5G )utane 'ight oil +ea&y fuel oil !annel"coal 'ow &olatile coal !o/e gas )iofuel 5F .ood #0F +og fuel #1F 5ellet CF

-.$.1. )odify a co,b*stible 2ach combustible has its own coefficient allowing to calculate loses and efficiencies in the most accurate way* The modification of these coefficients will lead some modifications in combustion analysis results. Only a =ualified technician is authori@ed to modify them. t is still possible to reset the factory parameters pressing A&actoryB or with 6iga@ software. (see page CF). Settings menu is displayed. Go to ACombustiblesB with up and down arrows then press O>* 1+ actoolsupply.com
Set the different parameters of the analyser

actoolsupply.com Go to the type of combustible with up and down arrows then press O>* Go to the coefficient to modify with up and down arrows then press O>* The !eyboard appears Select numbers with the arrows and press O> to &alidate* 5ress the function /ey AO>B to &alidate the new coefficient or ,sc to cancel* (creen bac!s to the list of coefficient. 5ress the function /ey A$a"eB to bac/ to the list of combustible* $o erase a number : press function /ey A$upprB* $o go from lower"case /eyboard to upper"case /eyboard then to numeric /eyboard : press the function /ey It is also possible to modify the name of a combustible and its type of energy 4Solid% liDuid or gas6 : Settings > Combustibles screen is displayed. Go to the combustible to modify with up and down arrows* 5ress the function /ey A'odifB* 5ress O> on AEameB line* The !eyboard appears. 2nter the name of the combustible with up and down arrows and press O> to &alidate* 5ress the function /ey AO>B to &alidate the name of the new combustible* 5ress O> on A,nergyB line* Select the type of energy for the combustible : solid% liDuid or gas then press O>* 5ress the function /ey A$a"eB* (creen bac!s to the list of combustible with the added modifications. -.$.$. Add a co,b*stible It is possible to add up to 5 combustibles in the instrument;s memory* Settings > Combustibles screen is displayed. 5ress the function /ey 2dd* )Add combustible screen is displayed. 5ress O>* The !eyboard appears. 2nter the name of the combustible with the arrows and press O> to &alidate* 5ress the function /ey AO>B to &alidate the name of the new combustible* Go to A,nergyB with arrows then press O>* Select A$olidB% A6i=uidB or A.asB with up and down arrows then press O>* 5ress the function /ey A$a"eB to sa&e the new combustible* (creen bac!s to the list of combustible. The new combustible in well on the list in last position.. *very coefficient of the new combustible are set at +. ,ollow the procedure of modification of combustible coefficients abo&e"mentionned to add them* -.$.'. 2elete a co,b*stible Settings > Combustibles screen is displayed. Go to the combustible to delete with up and down arrows* 5ress the function /ey A;elB.

-.'. Set t#e alar,s3 ,eas*re,ent *nits and (O rotection

It is possible to acti&ate an alarm for each measurement parameter* $his alarm can be rising 4the alarm of the instrument is acti&ated when the measured &alue e-ceeds the defined threshold6 or falling 4 the alarm of the instrument is acti&ated when the measured &alue is below the defined threshold6* It is possible to set an alarm for the following parameters : 0#% !0% !o amb% !0#% Ks 4losses6% L 42-cess air6% Mt 4lower efficiency6% Ms 4higher efficiency6% $f 4flue gas temperature6% $a 4ambient temperature6% 5r* 45ressure6% N5 4differential pressure6
Set the different parameters of the analyser

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actoolsupply.com -.'.1. Set t#e alar,s Settings menu is displayed. Go to A'easurementB with up and down arrows then press O>* 5ress O> in A2larmsB line* Go to the parameter to modify with up and down arrows then press the function /ey A'odifB* The edge "rising or falling# and the threshold of the selected parameter are displayed. Go to A,dgeB line with up and down arrows then press O>* Select the type of alarm with left and right arrows : 9ising edge : ,alling edge : 8eacti&ated alarm : 5ress O>* Go to AThresholdB line then press O>* The !eyboard appears. 2nter the alarm threshold &alue with the arrows and press O> to &alidate* =alidate the threshold with the right function /ey AO>B* =alidate the modifications with the function /ey AO>B* 5ress ,sc to Duit the screen* -.'.$. Set t#e ,eas*re,ent *nits It is also possible to select the measurement unit for each measured parameter : Temperature 0 A!% A, %ressure 0 5a% in.g% h5a% mbar% mm+g% mm+#0 CO ! CO2 0 ppm% mg1m:% mg1/.h% g1/.h% g1GO% g1m:% F Settings menu is displayed. Go to A'easurementB screen with up and down arrows then press O>* Go to A?nitsB with up and down arrows then press O>* Go to the parameter to modify with up and down arrows then press O>* The list of the available units according the parameter appears. Go to the reDuested unit with up and down arrows then press O>* 5ress ,sc to Duit the screen* -.'.'. Set t#e (O rotection t#res#old $he !0 protection allows to protect the instrument against high concentrations of !0* Abo&e the threshold% the instrument will stop the measurement of !0 but the others measurements will stay possible* $o set this threshold : Settings menu is displayed. Go to A'easurementB screen with up and down arrows then press O>* Go to ACells %rotect.B with up and down arrows then press O>* 5ress the function /ey A'odifB to modify the threshold* 2nter the reDuested threshold then press the function /ey AO>B to &alidate the threshold* 5ress ,sc to Duit the screen*

-.-. Set t#e references

$ettingsG8eferences screen allows to set the features of the measurement en&ironment : 0 # reference% altitude and atmospheric pressure* $hese data are used to calculate the efficiency* These settings must be performed by a =ualified technician.

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Set the different parameters of the analyser

actoolsupply.com Settings screen is displayed. Go to A8eferenceB with up and down arrows then press O>* Select the parameter to modify with up and down arrows then press O>* The !eyboard appears. 2nter the parameter &alue with the arrows then press O> to &alidate* =alidate the parameter &alue with the function /ey AO>B*

-.0. Set t#e d*ration of a*to4ero and *r+e ti,e

$he auto<ero allows the analyser to e-haust ambient fresh air and as a result to put the sensors at 0 ppm* Settings screen is displayed. Go to A2uto@eroB line with up and down arrows then press O>* 5ress O>* The list of available duration appears. Go to the reDuired duration then press O>* 5ress ,sc to Duit the screen*

-.1. Set t#e o erators

It is possible to enter in analyser names of operators who will use the instrument* $he operator who performs an analysis appears on the tic/et 4only for the long si<e6* -.1.1. Add an o erator Settings screen is displayed. Go to AOperator H with up and down arrows then press O>* 5ress the function /ey A2ddB* The !eyboard appears. 2nter the name with the arrows : press O> to &alidate* 5ress the function /ey AO>B to &alidate the operator name and to add it in the list* The analyser bac!s to the list of present operators. 5ress ,sc to Duit the screen* -.1.$. )odify t#e o erator na,e Settings screen is displayed. Go to AOperatorB with up and down arrows then press O>* Go to the operator to modify then press the function /ey A'odifB* The !eyboard appears. 3odify the name with the arrows : press O> to &alidate* 5ress the function /ey AO>Bto &alidate the operator name and to add it in the list* The analyser bac!s to the list of present operators. 5ress ,sc to Duit the screen* -.1.'. 2elete an o erator Settings screen is displayed. .o to AOperatorB with up and down arrows then press O>* Go to the operator to delete with up and down arrows* 5ress the function /ey A;elB* 5ress ,sc to Duit the screen*

-.5. Reset t#e Factory settin+s of t#e analyser

It is possible to reset set the analyser with its factory settings* Settings screen is displayed.
Set the different parameters of the analyser

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actoolsupply.com 5ress the function /ey A&actoryB* A message is displayed and as!s to confirm the return to factory settings. Go to AO>B with the right arrow then press O>* $o cancel this return to factory settings when the A#ac/ to factory settingB message is displayed : 5ress ,sc or go to ACancelB with the left arrow then press O>* -.5.1. 6nits and !al*es of ,eas*re,ent settin+s of t#e factory settin+s Temperature 0 A! ;raft 0 5a ;ifferential pressure 0 mbar CO 0 ppm CO2 0 F

2larm thresholds 0 O2 0 :*0F CO 0 100 ppm CO amb 0 #0 ppm ,xcess air (1) 0 1*10 &lue gas temperature (Tf) 0 #50*0A! 8eferences 0 O2 0 #1*0F 2ltitude 0 C00 m 2tmospheric pressure 0 101:*#5 h5a CO protection threshold 0 #000 ppm ;uration of auto@ero and purge : 1 minute !reated operators and combustibles will be deleted* !reated customers and boilers and inspections on boilers are not deleted after a return to factory settings*

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Set the different parameters of the analyser

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5. Manage customers
It is possible to sa&e names and addresses of different customers clients in the analyser* $he performed measurements could be assigned to them* It is possible to create up to 100 customers*

0.1. (reate a c*sto,er

$urn on the analyser* Go to ACustomersB with up and down arrows then O>* 5ress the function /ey A2ddB* Add customer screen is displayed. 5ress O> on AEameB line* The !eyboard appears. 2nter the customer name with arrows and press O> to &alidate the letters* 5ress the function /ey AO>B* The analyser bac!s to Add customer screen. Go to the 1st line of the address with down arrow then press O>* 2nter the 1st line of the customer;s address with the arrows and press O> to &alidate letters* 5ress the function /ey AO>B* The analyser bac!s to Add customer screen. Go to the #nd line of the address with down arrow then press 0K* 2nter the #nd line of the customer;s address with the arrows and press O> to &alidate letters* 5ress the function /ey AO>B* The analyser bac!s to Add customer screen. !ontinue for both following lines of the address if necessary* Go to A%honeB line with down arrow then press O>* 2nter customer;s telephone number with the arrows button and press 0K to &alidate the letters* 5ress the function /ey AO>B* 5ress the function /ey A$a"eB. The analyser bac!s to Customer List screen with the created new customer. .hen a customer has been created% it is possible to lin/ to this customer one or se&eral boilers* See chapter 5 to create% modify and delete a boiler*

0.$. )odify a c*sto,er

Customers screen is displayed. Go to the customer to modify with up and down arrows then press O>* 5ress the function /ey A nfosB* ,etails of the customer are displayed. 5ress the function /ey 'odif Go to the line to modify with up and down arrows then press O>. The !eyboard appears. 3a/e the changes* 5ress the function /ey AO>B to &alidate* The analyser bac!s to Customer detail screen. 5ress the function /ey A$a"eB once all the changes ha&e been made*

0.'. 2elete a c*sto,er

Customer screen is displayed. Go to the customer to delete with up and down arrows then press O>* 5ress the function /ey $uppr* A message appears as!ing to confirm the deletion of the customer. Go to I,$ then press O> to confirm the deletion of the customer or go to EO then press O> to cancel*
Manage customers

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6. Manage boilers
A boiler is compulsorily lin/ed to a customer% at least one customer must be created to create a boiler* See chapter B for the creation of a customer* It is possible to lin/ up to 10 boilers per customer*

1.1. (reate a boiler

The list of customers saved in the analyser is displayed. Go to the customer which will be lin/ed to the boiler with up and down arrows then press O>* 5ress the function /ey A2ddB 5ress O> on A'odelB line* The !eyboard appears. 2nter the model of the boiler with the arrows then press 0K to &alidate the letters* 5ress the function /ey AO>B to &alidate the model* The analyser bac!s to Add boilers screen. 8o the same for A#randB7 A2ddressB7 A6ocationB and A2ir pulsed burnerB. 5ress 0K on ATightnessB line% select A# TypeB (untight) or AC TypeB (tight) then press O>* 5ress 0K on ACombust.B line% select the type of combustible for the boiler then press 0K* 5ress 0K to tic/ the A2ir pulser burnerB bo- if the boiler has one* 5ress the function /ey A$a"eB to sa&e the boiler features* The analyser bac!s to the list of boilers.

1.$. )odify a boiler

The list of boilers saved in the analyser is displayed. Go to the boiler to modify with up and down arrow then press O>* 5ress the function /ey A;etailB* ,etails of the boiler are displayed. 5ress the function /ey A'odifB* Go to the line to modify with up and down arrows then press O>* The !eyboard appears. 3ade the changes* 5ress the function /ey AO>B to &alidate* The analyser bac!s to Modif boiler screen. 5ress the function /ey A$a"eB once all the changes ha&e been made*

1.'. 2elete a boiler

The list of boilers saved in the analyser is displayed. Go to the boiler to delete with up and down arrows then press O>* 5ress the function /ey A$upprB. A message appears as!ing to confirm the deletion of the boiler. Go to I,$ then press O> to confirm the deletion of the boiler* Go to EO then press O> to cancel*

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Manage boilers

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7. Manage the inspections

2ach sa&ed inspection is lin/ed to a customer* It is possible to see the details of an inspection% to add one or to delete one* A&ailable inspections in the analyser are the following : combustion% ambient temperature% flue gas temperature% internal temperature% ,low19eturn temperature% dewpoint temperature% draft pressure% differential pressure% flue gas &elocity% !0 ma-% opacity% ambient !0#% ionisation current% lea/ detection% gas networ/ tightness and gas flow* The maximum number of inspection is (* per boilers.

5.1. Get to ins ections

$o find e&ery inspections of a customer and details of this inspection% follow the specified procedure : The list of customers saved in the analyser is displayed. Go to the reDuired customer then press O>* *very boilers lin!ed to this customer are displayed. Go to the reDuired boiler then press O>* *very inspections lin!ed to this customer and boiler are displayed. Go to the reDuired inspection then press O>* ,etails of the inspection are displayed.

5.$. (reate an ins ection

It is possible to create an inspection for specific customer that will be performed later* The list of customer-s inspections is displayed. 5ress the function /ey A2ddB to add an inspection* A list of inspections is displayed. Go to the reDuired inspection then press O>* The inspection is added with !ot done mention.

5.'. 2elete an ins ection

$o delete an inspection of a customer : The list of customer-s inspections is displayed. 5ress the function /ey A$upprB to delete an inspection* Go to I,$ then press O> to delete the inspection or go to EO then press O> to cancel*

Manage the inspections

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8. Perform a control of gas flow

7.1. %erfor, a ,eas*re,ent of t#eoretical flo"
$urn on the analyser* Go to A%roceduresB menu with up and down arrows then press O>* The analyser as!s to select a customer . go to "# then press "#. The list of customers is displayed. Select the customer then press O>* The list of boilers is displayed. Select the boiler then press O>* Procedure screen is displayed. Go to A.as flowB with up and down arrows then press O>* A message indicating Ste$ % : &'eoretical flo( is displayed. Go to AEextB then press O>. &'eoretical flo( screen is displayed. Specify the power capacity of the boiler in /. 4data on the information plate of the boiler6 : go to each number% press O>% use up an down /ey to increment or decrement the number then press O> to &alidate* 3a/e the same operation to select the standard : E& or C,* 3a/e the same operation to select the gas type : .2J H% .2J #% #?T2E, or %8O%2E,* 5ress the function /ey AO>B to &alidate* A message indicating Ste$ ) : *eal flo( is displayed. The theoretical flow is calculated according to a power capacity in !/ of the boiler, the standard of the boiler "C* or 01 standard#, the gas type "2as H, 2as 3, butane or propane# and according to a coefficient. Table below allows to calculate this flow according to the power capacity . $tandard .2J H ((:-2( mbar) .2J # (2) mbar) #utane %ropane ?, !2 5u1K. - #%1II 5u1K. - 1%E#> 5u1K. - #%51E 5u1K. - #%#B1 5u1K. - 0%I51 5u1K. - 0%5>E 5u1K. - 0%CB: 5u1K. - 0%>50

7.$. %erfor, a ,eas*re,ent of real flo"

The measurement of the theoretical flow must performed previously. A message indicating Ste$ ) : *eal flo( is displayed. 8ead a gas meter 0 Go to AEextB then press O>* Start id+ is displayed. Specify the start flow indicated on the gas meter : go to each number% press O>% press up and down arrow to increment or decrement the number then press O> to &alidate* 5ress the function /ey AO>B to &alidate** A message indicating Ste$ ) : ,ait : ) min. and a progress bar are displayed. $otali<er in m: $otali<er in liters .ait for # minutes* $t is possible to cancel this measurement . press "#. Go to AEextB then press O> at the end of the # minutes* -nd id+ screen is displayed. Specify the end flow indicated on the gas meter : go to each number% press 0K% press the up or down arrow to increment or decrement the number then press 0K to &alidate* 5ress the function /ey AO>B to &alidate** A message displays the flow measurement result.

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Perform a control of gas flow

actoolsupply.com .hen the measurement is finished : 5ress O>* The analyser as!s to save the measurement result. Go to I,$ or EO then press O>* The analyser as!s to print the measurement result. Go to I,$ or EO then press O>*

7.'. Res*lts inter retation

$he analyser displays the flow result by the following : O> 0 lower or eDual to 10F 2( 0 between 10*1 and #0F 22 0 greater than #0F

Perform a control of gas flow

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9. Perform a gas network leak test

$o perform this test% it is necessary to ha&e a gas networ/ lea/ testing /it* $his /it is a&ailable as option 4ref : K2G6*

8.1. %erfor, t#e test

!onnect the different items of the /it on the networ/ to test 4see user manual of the K2G6* $urn on the analyser* Go to A%roceduresB menu with up and down arrows then press O>* The analyser as!s to select a customer and a boiler . go to "# then press "#. The list of customers is displayed. Select the customer then press O>* The list of boiler is displayed. Select the boiler then press O>* Procedures screen is displayed. Go to AEetwor/ tightnessB with up and down arrows then press O>* A message indicating Plug silicone tube on P. is displayed. 5lug the silicone tube on 57 pressure tap then press O>* A message indicating Pressuri/e to 01 mbar is displayed. 5ressuri<e the networ/ to 50 mbar then press O>* A message indicating Please (ait %1 minutes and a progress bar are displayed. At the end of the %+ minutes, results are displayed . start pressure end pressure possible loss of pressure

8.$. Lin& t#e ,eas*re,ent to a c*sto,er

.hen the measurement has been performed% it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey A$a"eB to sa&e it* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the screen of draft measurement.

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Perform a gas network leak test

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10. Perform a draft measurement

$he draft measurement allows to chec/ if the flue of the boiler correctly clears flue gas caused by the combustion*

19.1. %erfor, t#e ,eas*re,ent

!onnect the flue gas probe on the analyser* $urn on the analyser* Go to A'easurementB menu with up and down arrows then press O>* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to A%ressureB with up and down arrows then press O>. Go to A;raught pressureB with up and down arrows then press O>. 4easurement launches and the analyser displays the draft.

19.$. Lin& t#e ,eas*re,ent to a c*sto,er

.hen the measurement has been performed and is stable% it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey A$a"eB to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the screen of draft measurement.
,lue

3easurement process of the draft in no<<le output

3easurement process of the draft in no<<le output

5robe
2D

5ut the probe of the KIGAZ 150 in the draft hood% going through the front face of the boiler*

5ut the probe of the KIGAZ 150 in the no<<le output% from the beginning of the connecting flue*

5ut the probe of the KIGAZ 150 in the draft hood% going through the side openings of the boiler*

Perform a draft measurement

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11. Perform a measurement of ambient CO2

11.1. %erfor, t#e ,eas*re,ent
!onnect a !0# probe 4a&ailable as option6 on !1 connection on the top of the analyser* $urn on the analyser* Go to A'easurementB menu with up and down arrows then press O>* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to A2mbient CO2B with up and down arrows then press O>* 4easurement launches and the analyser displays the level of ambient C5&.

11.$. Lin& t#e ,eas*re,ent to a c*sto,er

.hen the measurement has been performed% it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey A$a"eB to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the screen of measurement of ambient C5 &.

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Perform a measurement of ambient CO2

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12. Perform a measurement of max CO

1$.1. %erfor, t#e ,eas*re,ent
!onnect a !0 probe 4a&ailable as option6 on !1 connection on the top of the analyser or connect the flue gas probe on the single connector on the bottom of of the analyser* $urn on the analyser* Go to A'easurementB menu with up and down arrows then press O>* m 50 c The analyser performs the auto ero . remaining time and a progress bar display on the cm 50 screen. Go to A'ax COB with the up and down arrows then press O>* 5ress O> to launch the measurement* The measurement is launched, the instrument displays the level of C5 and the level of ma6 C5. /hen the measurement duration is finished, the analyser displays the value of C5 ma6imum during the measurement. $he default measurement duration is K* s* It is possible to change this duration before starting the measurement : 0n ma- !0 screen% before pressing 0K to start the measurement% press the function /ey 2uration screen is displayed. 5ress O>* (se up and down arrows to select the reDuired measurement duration 0 K* ! C* ! )* s or ( ! 2 ! K ! C ! ) minutes. 5ress O> to &alidate the measurement duration* 5ress ,sc to bac/ to the screen of measurement start of ma- !0*

1$.$. Lin& t#e ,eas*re,ent to a c*sto,er

At the end of the measurement% it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey A$a"eB to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the screen of ma6 C5 measurement.

Perform a measurement of max CO

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13. Perform some temperature measurements

1'.1. %erfor, a ,eas*re,ent of a,bient te, erat*re
!onnect a probe of 5t100 temperature 4a&ailable as option6 on !1 connection on the top of the analyser* $urn on the instrument* Home screen is displayed with measurement menu highlighted. 5ress O>* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to ATemperatureB with up and down arrows then press O>* Go to A2mbient Temp.B with up and down arrows then press O>* The temperature detected by the 7t%++ probe is displayed on the analyser.

1'.$. %erfor, a ,eas*re,ent of fl*e +as te, erat*re

!onnect the flue gas probe on the analyser* $urn on the analyser** Home screen is displayed with measurement menu highlighted. 5ress O>* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to ATemperatureB with up and down arrows then press O>* Go to A&lue gas Temp.B with up and down arrows then press O>* The screen displays the flue gas temperature detected by the thermocouple probe of the flue gas probe.

1'.'. %erfor, an a,bient te, erat*re ,eas*re,ent "it# t#e internal sensor
$urn on the instrument* Home screen is displayed with measurement menu highlighted. 5ress O>* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to ATemperatureB with up and down arrows then press O>* Go to A nternal Temp.B with up and down arrows then press 0K* The screen displays the 0TC temperature detected by the analyser.

1'.-. Lin& t#e ,eas*re,ents to a c*sto,er

.hen the measurement has been performed% it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey A$a"eB to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the screen of temperature measurement.

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Perform some temperature measurements

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14. Perform a measurement of opacity

It is possible to enter in the analyser from 1 to : opacity inde-es performed than/s to opacity pump a&ailable as option* $he opacity inde- consists of the measurement of solid waste of combustion in the flue with a pump and a filter of measurement* $he filter coloration is compared with a table reference composed by 10 greyed areas numbered from 0 to E*

1-.1. %erfor, t#e ,eas*re,ent

%reliminary operation 0 To a"oid the condensation in the pump7 it is necessary to breathe in - THO?T & 6T,8 fresh air before perform a measurement. 5ut the paper filter in the pump* 5ump out flue gas in the middle of the flue* The necessary gas volume for a measurement of opacity corresponds to about %+ pump aspirations. !ompare the filter clogging to the reference table to determine the opacity inde-* 3a/e the same operation se&eral times if necessary% replace the filter each time*

1-.$. Enter t#e inde/es in t#e analyser

.hen the measurement of opacity has been performed% enter the opacity inde-es in the analyser : $urn on the analyser* The analyser performs the auto ero . remaining time and a progress bar display on the screen. 5ress O>* Go to A#acharach indexB with up and down arrows* 5ress O>* 5ress O> on P ndex (B line* Increment the inde- from 0 to E with up and down arrows* 5ress O>* 9epeat the procedure for # and : inde-es* The analyser indicates the opacity inde6es average on A3erage line at the bottom of the screen.

1-.'. Lin& t#e inde/ to a c*sto,er

.hen the a&erage has been performed% it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey A$a"eB to sa&e* The analyser displays the list of registered customers. Select a customer with the up and down arrows then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with the up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the screen about the opacity.

Perform a measurement of opacity

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15. Perform a measurement of ionisation current

$he measurement of ionisation current allows to chec/ the presence of the flame* In standard operation% the ionisation probe produces a currant of a few QA or a few do<en of QA* In case of lac/ of flame% this current is not present anymore 4measurement : 0 QA6% the safety eDuipments of the boiler cut off the power supply*

10.1. %erfor, t#e ,eas*re,ent

!onnect a ionisation current probe on !1 connection of the analyser* $urn on the analyser* Home screen is displayed with measurement menu highlighted. 5ress O>* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to A onisation currentB with up and down arrows then press O>* !onnect the ends of the probe on the boiler* The measured ionisation current is displayed on the analyser. This value must be equal to several do en of 8A.

10.$. Lin& t#e ,eas*re,ent to a c*sto,er

.hen the measurement has been performed%it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey A$a"eB to sa&e* The analyser displays the list of registered customers. Select a customer with the up and down arrows then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with the up and down arrows then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the screen of ionisation current measurement.

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Perform a measurement of ionisation current

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16. Perform a measurement with a Pitot tube

The used %itot tube must be a %itot tube type 6 with > thermocouple connection.
$chema

$otal pressure 45t6 Static pressure 45s6 8ynamic pressure R 5t"5s

$he 5itot tube must be introduced perpendicularly% in the middle into the duct and parallel to the flow* $he head 4ending with an ellipsoidal nose6 must be maintained parallel and facing the flow* $he total pressure 476 catched by the nose% is connected to the %L at the bottom of the analyser* $he static pressure 4"6 catched by the holes of the head% is connected to the %- at the bottom of the analyser* $he connection cable of the thermocouple K probe is connected to the $1 thermocouple K inlet of the top of the analyser* f the > thermocouple is not connected7 no "alue will be displayed. .hen the connections are made : $urn on the analyser* Go to A'easurementB menu then press 0K* Go to A%ressureB menu then press 0K* Go to A;raught %ress.B then press 0K* The analyser displays the measured values.

11.1. Lin& t#e ,eas*re,ent to a c*sto,er

.hen the measurement has been performed% it is possible to lin/ it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 5ress the function /ey to sa&e* The analyser displays the list of registered customers. Select a customer with the rotati&e button then press O> or create a new customer 4see page #16 then select it* The analyser displays the list of available boilers. Select the boiler with the rotati&e button then press O> or create a boiler 4see page ##6 then select it* The analyser bac!s to the measurement screen.

11.$. %rint t#e ,eas*re,ent on t#e tic&et

.hen the measurement is stable% it is possible to print it on the tic/et : 5ress the function /ey to print it*

Perform a measurement with a Pitot tube

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17. Get to information about the analyser

$he A nformationB menu of the analyser allows to get to se&eral information : type of analyser &ersion of the firmware serial number of the analyser phone and fa- numbers% email of Kimo Instrument options of the analyser type of sensor% its serial number and its installation date* $o get to this menu : 1rom the home screen . Go to A nformationB menu with up and down arrows then press O>* The information is displayed on the screen. (se the up ans down arrows to go from one screen to the other* 1rom any information screen . 5ress the function /ey ;iag* The analyser displays information about sensors.

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Get to information about the analyser

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18. Maintenance of the analyser

17.1. Life.ti,e of t#e sensors
Sensors are electrochemical type : inside them% in the presence of gas to detect% a chemical reaction occurs that causes an emission of electrical current* $he electric current strength detected by the instrument is con&erted into a corresponding gas concentration* $he life"time of the sensor is strongly lin/ed to the reagent consumption present in the sensor* As their consumption increases% features of the sensor are getting worse until their e-haustion% after which it is necessary to replace it* $o ensure the measurement accuracy% sensors ha&e to be calibrated on Assistance centre Dualified by Kimo* $ensors 2"erage life-time 8e=uired calibration 0# !0"+# # years ,rom # to : years Annual Annual

17.$. Re lace t#e sensors

,ollow this procedure to replace an used sensor : &'e anal ser must be turned off. 1 9emo&e the protecti&e co&er* $urn the analyser* (nscrew the sensors co&er with a crosshead screwdri&er* 9emo&e the trap* 8isconnect the ribbon cable of the sensor to replace* 9otate the sensor counter cloc/wise ta/ing care not to bring pressure on the board of the sensor* 9emo&e the sensor* 5ut the new sensor ta/ing care to insert the two ac/et hoo/s of the sensor in their location* 9otate the sensor cloc/wise* 9econnect the ribbon cable of the sensor* 1 ' $
)oard

Oac/et hoo/s

$ensors access

;isconnection of the ribbon cable of the sensor to replace

$ensor rotation

8emo"e the used sensor

Maintenance of the analyser

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nsertion of a new sensor then rotation of the sensor

Connection of the sensor ribbon cable

Sensors ha&e &ery accurate locations% mar/ed on the analyser with blue numbered circles : O2 sensor is always in ( position CO sensor is always in 2 position

.hen a sensor has been replaced% it is possible to chec/ the proper functioning of this new sensor by going in the A nformationB menu of the analyser* It is normal that a sensor that has ust been installed gi&es the following message : ACurrent ,rrorB% it is necessary to wait a few time to stabili<e the polari<ation of the sensor* +ere are the stabili<ation times for each sensor : 0# : BC hours !0"+# : BC hours

17.'. Re lace t#e battery

,ollow this procedure to replace the battery : The analyser must be turned off. 9emo&e the protecti&e co&er* $urn the analyser* (nscrew the battery co&er with a crosshead screwdri&er* 9emo&e the battery co&er* 8isconnect the battery* ;o not pull the cable7 unplug softly the connector. !onnect the new battery*

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Maintenance of the analyser

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19. Calculations of the different parameters

18.1. (O con!ersion
C5 [ mg ]=C5 [ ppm ] 6%.&9:&& mg 3

C5 2max 21 = C5 2 215 2 ;f mg mg ]=C5 [ 3 ] !/h 7C$6+.&<<<<= m ;f g mg ]=C5 [ 3 ] 6+.++% !/h 7C$6+.&<<<<= m ;f g mg ]=C5 [ ] 6+.++% 2> !/h 7C$6+.&<<<<=
3

C5 [

C5 [

C5 [

mg / m mg 215 2ref C5 [ ]=C5 [ 3 ] 6 5 2ref 215 2 m C5 [ 215 2ref ppm ]=C5 [ ppm ] 6 5 2ref 215 2

C5 [ %]=C5 [ ppm ] 6+.+++% C5 [ .ith : g mg ]=C5 [ 3 ] 6+.++% 3 m m 0#ref a reference &alue selected by the user% this &alue has to be entered in the de&ice in F* 0# o-ygen &alue measured in F* =, the theoretical &olume of flue gas in m: 4gi&en in the table of coefficient6 ?!= the net calorific &alue in 3O 4gi&en in the table of coefficient6 !0#ma- the ma-imum le&el in F in carbon dio-ide of flue gas dry products 4gi&en in the table of coefficient6

18.$. (alc*lation of fl*e +as !elocity

; =!

.ith : / : coefficient of the differential pressure item N5 : differential pressure 4dynamic pressure6* 3=, : mass density of the flue gas 4already calculated for the calculation of the higher efficiency6*

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Calculations of the different parameters

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Calculations of the different parameters

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1. Introduction
'IGAZ software% supplied with the gas analysers of the Kiga< range% allows to set the analyser% to create and gi&e information a customers% boilers and inspections database% to process and download measurement datasets*

2. Software installation
$.1. Reco,,ended ,ini,*, confi+*ration
,or the proper functioning of the software% the following minimum configuration is recommended : Operating system 0 .indows% S5% =IS$A% > Communication port 0 (S) #*0 ;D; player 82' memory 0 1 G0 ;is/ memory 0 1 G0

$.$. Installation
5ut the 8=8 into the player of the computer* The automatically starts. $f not, go to M com$uter, double?clic! on ,;, drive then on Setu$L45A6 icon. ,ollow the indications of installation*

Software installation

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3. Start with the software

After double"clic/ing on the software launching icon ( 2 on the des/top% the homepage of the software opens :

'.1. )eanin+ and f*nctions of t#e ,en*s bar :1;

&ile #ac/ to homepage 0 reduce all the opened windows $a"e database 0 sa&e the database into the computer mport database 0 import a 'iga< or 'oga< 4optional software6 database sa&ed into another computer 4uit 0 close the software ;atabase Total 0 opens the total database window 4!ustomers% boilers and performed inspections6 Customers 0 opens the customers database window #oilers 0 opens the boilers database window ;atabase settings 0 opens the sa&ing settings window of the database Connection state > .2J ?nload > .2J 0 allows to unload data sa&ed in the analyser and the instrument setting $etting 0 allows to set different parameters 4auto<ero% combustibles% references***6 Connect de"ice0 allows to ma/e recogni<e the instrument by the computer 4A2nalyser connectedB will appear when an analyser is connected and recogni<ed by the software6 Options nterface 0 allows to select the software bac/ground color &2 actoolsupply.com
Start with the software

actoolsupply.com ,-mail 0 allows to set parameters to send emails ?ser 0 information about the user 6anguages 0 allows to select the software language 4,rench or 2nglish6 -indows 0 allows to go from one window to another M0 ?ser manuals 0 allows to get to software and analyser user manuals Hotline 0 allows to get to the address and fa- and phone number of the company or send a report to the after sales ser&ice 2bout 0 indicates software &ersion and database &ersion

'.$. )eanin+ and f*nctions of tool bar b*ttons :$;

!loses all the opened windows* 0pens the total database window* 0pens the customers database window* 0pens the boilers database window* 0pens the unload window of the analyser* 0pens the settings window of the analyser*

Start with the software

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4. Unload inspections
Inspections stored in the analyser can be unload on the computer : !onnect the analyser to the computer than/s to the supplied (S) cable and turn on the analyser* 'aunch 'iga< software* !onnect the analyser to the 'IGAZ software clic/ing on A>iga@B menu then clic/ on AConnect de"iceB* The software indicates that conne6ion is successful. !lic/ on A>iga@B menu then on A?nload /iga@B* The software recovers inspections contained in the analyser. This operation can ta!e a few minutes. At the end of the recovery, the following window is displayed .

$ic/ the corresponding bo-es to the inspections to unload on the computer* !lic/ on A;ownload selected inspectionsB button* A message indicates that transfer is in progress then the message &ransfer done is displayed . inspections have been well transferred. !lic/ on O>. The &otal database window is displayed with the transferred inspections.

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nload inspections

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5. Use the different databases

8atabases are used to gi&e information about features of boilers and customers* 'iga< software allows to reco&er customers and boilers created in the analyser but does not allow to transfer in the analyser customers and boilers created with liga< software* 'aunch the software by double"clic/ing on the icon in the des/top* $hese databases are sa&ed in the hard dis/ of the computer* )efore starting to complete them% it is possible to define the sa&e folder path of databases and the sa&ing repetition* !lic/ on A;atabaseB in the menus bar then clic/ on A;atabase settingsB* The opposite window opens. !lic/ on A#rowseB to define the location where the databases will be sa&ed* $ic/ then select the repetition of sa&ing for a recurring sa&ing 4e&ery hours% e&ery two hours% etc***6 or $ic/ A-hen closing softwareB to select a sa&ing at the software closure*

0.1. 6se t#e c*sto,er database

!lic/ on button on the toolbar or clic/ on A;atabaseB menu then on ACustomersB* The following window opens. 1ields are not accessible.

!lic/ on A2dd customerB button* 1ields become accessible. ,ill in the different fields* !ame and 7irst name fields are compulsory. !lic/ on A$a"e customerB button* This created customer appears below the Add customer button.

se the different databases

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!reated customer

9epeat this procedure to add others customers* !lic/ on ACloseB button to close the window or on the A#ac/ to databaseB button to go to the total database*

0.$. 6se t#e boilers database

2ach customer can ha&e se&eral boilers* !lic/ on button on the toolbar or clic/ on A;atabaseB menu then on A#oilersB* The following window opens.

2&ery fields 4brand% model T6 are inaccessible and A#rowseB button is inacti&e* !lic/ on A2dd boilerB button* 1ields become accessible and 8ro(se button is active. !lic/ on A#rowseB button in front ACustomerB to lin/ the boiler to a customer* ,ill in A'odelB and A#randB fields 4compulsory fields6* !lic/ on A#rowseB button in front of ACombustibleB and select the type of combustible of the boiler* %@ types de combustible are pre?programmed. $f the type of combustible used by the boiler is not in the list, clic! on Add combustible button, fill in fields, clic! on Sa3e t'is combustible button then clic! Select combustible button. !lic/ on A$a"e boilerB button* && actoolsupply.com
se the different databases

actoolsupply.com This created boiler appears below the Add boiler button.

!reated boiler

9epeat the procedure to add others boilers* !lic/ on ACloseB button to close the window or on A#ac/ to databaseB button to go to the total database*

0.'. Total database

$his database allows to ha&e a global &iew of all customers and their boilers with also the inspections*

0.-. Set t#e database

!lic/ on A;atabaseB menu then on A;atabase settingsB* The setting window of the database opens. !lic/ on A#rowseB button then define the sa&ing folder* $hen select the repetition% it means the type of automatic sa&ing of the database* Select the sa&ing freDuency of the database : between 1 hour and :0 hours or between 1 day and :0 days* 09 $ic/ A-hen closing softwareB to automatically sa&e at the software closure*

0.0. Sa!e "#ile *sin+

$o guarantee information sa&ing% you shall regularly proceed this way : !lic/ on A&ileB menu* !lic/ on A$a"e databaseB*

0.1. I, ort a database

.hen opening 'iga< software% to reco&er a database : !lic/ on P&ileB menu* !lic/ on A mport databaseB* Go to the sa&ing folder of the database% select the database to open then clic/ on 0K*

se the different databases

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6. Set the analyser

'IGAZ software allows to set the analyser* It is possible to : set the combustibles set the references 40#% Altitude% atmospheric pressure6 set the operators get details about sensors set date and time set the header of printing see the battery le&el get information about the analyser% update it and send report to after"sales ser&ice !onnect the analyser to the computer with the supplied (S) cable* !onnect the analyser on main power than/s to the supplied adapter to a&oid e-tinguishing of the analyser 4low battery6* !lic/ on A> .2JB in the menu bar* Go down to A$ettingB then clic/ on the parameter to modify* #45A6 settings window opens. Changing parameters of the analyser has conse=uences on performed measurements and on the analysis calculation. Only a =ualified technician is empowered to change the parameters of the de"ice.

1.1. (#an+e t#e co,b*stibles

$his window allows to change the list of combustibles programmed in the analyser* It also allows to modify features of each combustibles* A#45A6 settings window is open on Combustibles. 8ouble"clic/ on one of the combustible features to modify* 2nter the new &alue for the feature* !lic/ on ATransfer combustiblesB button to send modifications to the analyser*

1.$. (#an+e t#e references

$his window allows to modify the 0# reference 4o-ygen le&el in which the analyser is used6% altitude 4altitude in which the analyser is used6 and atmospheric pressure 4pressure in which the analyser is used6* #45A6 settings window is open on *eferences. !lic/ on the field to modify* 2nter the new &alue* !lic/ on ATransfer referencesB button to send modifications to the analyser*

1.'. )ana+e t#e o erators

$his window allows to add% delete or modify an operator* #45A6 settings window is open on "$erators. 8ouble"clic/ on AEameB column to enter the operator name* !lic/ on ATransfer operatorsB button to send modifications to the analyser*

1.-. (#an+e date and ti,e

$his window allows to de sync the analyser time and the computer time* #45A6 settings window is open 2ate9time. !lic/ on A$et to local timeB button to ad ust analyser time to computer time*

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Set the analyser

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1.0. Sensors state

$his window allows to access to sensors features of the connected analyser* $hese features are : type of sensor 4!0% ?0%***6 state of sensor 4connected% not connected***6 serial number of the sensor

1.1. <attery le!el

$his window allows to see the battery le&el of the analysis* $he analyser must turned on and on battery*

1.5. Set rintin+s

$his window allow to enter the B header lines of the tic/et printed by the analyser* #45A6 settings window is open on Printing. 2nter the reDuired te-t in N Header line (7 27 K and C H lines* !lic/ on A$end linesB button to send modifications to the analyser*

1.7. Access to infor,ation abo*t t#e instr*,ent and * date t#e instr*,ent
1.7.1. Access to infor,ation abo*t t#e instr*,ent #45A6 settings window is open on 4nformation and gives the following information . 5roduct code : e- : KIGAZ 150 serial number : e- : 00*01*#05> firmware &ersion : e- : 0*E# )uild : e- : 1#B> It is possible to gi&e an in&entory number to the de&ice 4number selected and gi&en by the user6 : !lic/ on A n"entory numberB field and enter the desired number* !lic/ on A-riteB button* 1.7.$. 6 date t#e instr*,ent It is also possible to update the firmware of the analyser% it means the internal software that allows to the analyser to wor/ properly* It is also possible to install a : rd language* !lic/ on >iga@ menu then go to $etting and clic/ on nformation* !lic/ on A;e"ice hotlineB at the bottom right of the window* !lic/ on A.et the last firmwareB button. The opposite window opens. Two choices are then possible .
a: &'e 4nternet connection is not $rotected b a $ro+

!lic/ on ACancelB button on the connection parameters window* A progress bar displays then the available firmware number displays. !lic/ A?pdate de"iceB button* The update lasts for a few minutes. $urn off then turn the de&ice* A blac! screen with a progress bar displays "see opposite# then $t turns off itself. $urn on the de&ice then go to A nformationB menu of the analyser to chec/ if the update has been ta/en into account*
b: &'e 4nternet connection is $rotected b a $ro+

Address and serial number of the pro-y% user name and corresponding password must be entered* $o get them into .indows > : !lic/ on A$tartB (() then on AControl panelB (2). In AControl panelB window% clic/ on the up right on A6arge iconsB in ADiew byB (K). !lic/ on A nternet OptionsB (C) :the A nternet %ropertiesB window opens* !lic/ on AConnectionsB tab ()) then on A62E settingsB button (O) : the A6ocal 2rea Eetwor/ (62E) $ettingsB window opens with the information about the pro-y ser&er (P)*
Set the analyser

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'

1 0 5

!opy the address and the port in the A2ddressB line of the connection window as follows : 00*00*000*0000000
Address

2nter the user name and the corresponding password : data entered at the starting of the computer when the user logins* !lic/ on ADalidateB button* !lic/ on A?pdate de"iceB button* The update lasts for a few minutes. Turn off then turn the device. A blac! screen with a progress bar displays "see opposite# then $t turns off itself. $urn on the de&ice then go to A nformationB menu of the analyser to chec/ if the update has been ta/en into account* 1.7.'. Install a 'rd lan+*a+e Select the language to send in the drop"down list bo-* !lic/ on A$end Krd language...B button* 1.7.-. Send a re ort of t#e de!ice to t#e After.Sales Ser!ice !lic/ on A$end report to hotlineB button* Aimo after?sales service will receive a report about the general state of the device only readable the after?sales service.

5ort

1.8. <ac& to factory ara,eters

It is possible to set the de&ice with the factory parameters* $he ASettings window is open on 4nformation. !lic/ on N #ac/ to factory settings H on the bottom left* &8 actoolsupply.com
Set the analyser

actoolsupply.com The device is now set with the factory parameters.

7. Options
5.1. Interface
It is possible to change the window color of the software : !lic/ on AOptionsB menu* !lic/ on A nterfaceB sub"menu* The opposite window appears. Select the type of design : 0ffice #00>% 0ffice #00: )lue% 0ffice #00: Sil&er% 0ffice #00: Green or 0ffice S5* !lic/ on ADalidateB button*

5.$. E,ail
$his option allows to set the email sending parameters in order to send report to the after"sales ser&ice* !lic/ on AOptionsB menu* !lic/ on A,mailB sub"menu* The opposite window appears. ,ill in the different fields : ,mail address of the outgoing mail 0 email address of the sender 4p*durandUorange*fr6 'ail ser"er 0 ser&er address used to send email 4e- : smtp*orange*fr6* 'ail sub<ect. 'ail format 0 plain te-t or html 2d"anced options 0 by clic/ing on this% the email setting window opens and allows to set the S3$5 outgoing ser&er* $his information is deli&ered in the subscription documents of the Internet access pro&ider !lic/ on ADalidateB button*

5.'. 6ser infor,ation

$his option allows to gi&e information about the software user* !lic/ on AOptionsB menu* !lic/ on A?serB sub"menu* The opposite window appears. ,ill in the different fields* !lic/ on ADalidateB button*

5.-. (#an+e t#e lan+*a+e

$his option allows to change the interface language* !lic/ on AOptionsB menu* !lic/ on A6anguagesB sub"menu* Select the language : ,rench or 2nglish

Options

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