Bajaj Auto LTD Chakan: Date

Bajaj Auto Ltd Chakan
Cell Name Conveyor " B " L1 CHASSIS UNLOADING
STAGE OWNER MONTH / YEAR
Vehicle Assly
DAILY CHECKING POINTS
SR. 2 3 4 5 6 DESCRIPTION 1 Fill Chassis tackle daily check sheet Check P& F operater control panel & lever Check Pneumatic pipe routine Tackle arm break working in condition Electrical control panel closed condition Electrical control panel button working condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Daily Daily Daily Daily Daily Daily Daily Daily Manual Manual visual Manual visual Manual visual Manual Manual As per sheet No dust,durt Proper routine On/Off condition No open & W/o door As per application Working condition Working condition Working condition 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
7 Check drop lift cycle indecater lamp 8 Check drop lift dispatch sensor working 9 Check emergancy switch working
WEEKLY CHECKING POINTS

SR 1 2 3 4 5 6 DESCRIPTION Cleaning chassis tackle Cleaning chassis tackle over structure Cleaning chassis drop lift carrier Check tackle all Nut& bolt Check drop lift Nut& bolt Check drop lift FREQUENCY METHOD Weekly Manual Weekly Manual Weekly Manual Weekly Manual Weekly Manual Weekly Manual STANDRED No dust,durt No dust,durt No dust,durt No loose No loose No dust,durt
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ABNORMALITY OBSERVED:SR.NODESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP.
TO BE FILLED BY SEC.MANEGER
TARG DT STATUS REMARK

Cell Name Conveyor " B " L3 Chassis Number Punching Machine
Vehicle Assly
SR. DESCRIPTION 1 Check electrical control panal 2 Check hydraulic system 3 4 5 6 7 Check hydraulic oil level Hydrolic & air hose pipe hroutine Check electrical control panel door Check M/C holding chain proper tightining Andon work in condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Manual Visual Visual Manual Manual Visual Visual Manual Manual Manual Manual No oil leakage As per marking Proper routine No open Fully tight As per application as per use Clean & Hang properly Clean & Hang properly No material on floor No damage 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
8 Tube light work in condition 9 Bearing race stand condition 10 M/C display & its wire routine 11 Pick up fallen material 12 Check chassis position stopper bkt

SR 1 2 3 4 5 DESCRIPTION Check bearing race mandrill Check M/c nut & bolt Check lubrication oil level Check hydrolic oil level Check safety structere of P & F conv. FREQUENCY weekly weekly weekly weekly weekly METHOD Manual Manual Visual Visual Visual STANDRED No loose No loose As per marking As per marking No dust,durt
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ABNORMALITY OBSERVED
SR.NO 1 2 3 4 5 6 7 8 9 10 DESCRIPTION RESP.

Cell Name Conveyor " B " L2 Chassis Lifting Stage
Vehicle Assly
SR. DESCRIPTION 1 Check chassis lifting Zero gravity balancer 2 Locating hook condition 3 4 5 6 7 Check tackle rope condition Check Pneumatic pipe routine Check chassis stopper rubber coatted rod Check conveyor side plate Pick up fallen material
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily visual No wear Daily Daily Daily Daily Daily Daily visual visual visual visual visual Manual No wear No damage Proper routine No damage No loose No material on floor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 7 DESCRIPTION Check chassis lifting tackle over structure Check tackle rail hanger bolt Check tackle rail end stopper bolt Check tackle trolley bolt Check fixture Check fixture nylon pad Check kit bin carrier Check tackle rail wear out FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual Manual Manual Manual Manual Manual Visual Visual STANDRED No dust,durt No loose No loose No loose No loose No loose,missing No loose,dust No wear
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ABNORMALITY OBSERVED:DESCRIPTION SR.NO 1 2 3 4 5 6 7 8 9 10 RESP.

Cell Name Conveyor " B " L4 Rear axel insertion
Vehicle Assly
SR. DESCRIPTION 1 Clean paint bottle & paint bin 2 Check conver side bolt 3 4 5 6 7 Check mallet stand condition Andon work in condition Tube light work in condition Pick up fallen material Check mallet condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily manual No paint fallon Daily Daily Daily Daily Daily Daily Daily manual Visual Visual Visual Manual Visual Visual No loose No dust As per application as per use No material on floor No more damege No paint fallon 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
8 Check conv. Side plate

SR DESCRIPTION 1 Check chassis P& F safety rail structure 2 Check fixture 3 Check fixture nylon pad 4 Check kit bin carrier 5 6 7 8 FREQUENCY METHOD Weekly Weekly Weekly Weekly Visual Manual Manual Visual STANDRED No dust & material No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ABNORMALITY OBSERVED:DESCRIPTION SR.NO 1 2 3 4 5 6 7 8 9 10 RESP.
Bajaj Auto
Cell Name Conveyor " B " L-6 CDI Fitment
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Fixture openning tool condition 2 Pick up fallen material 3 4 5 6 7 8 9 10 Check conv. side bolt Tube light work in condition Normal function of fixture Andon work in condition
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No paint damege Daily Daily Daily Daily Daily Manual manual Visual Manual Visual No material on floor No loose as per use Easy openning As per application 1 2

SR 1 2 3 4 5 6 7 DESCRIPTION Check battery lifter over structure Cleaning Q alert display board Check AHU structure Check TPM activity board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual manual Manual Manual Visual STANDRED No dust,durt No dust,durt No dust,durt No dust,durt No loose No loose,missing No loose,dust
DATE :
1 2
ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 RESP. TARG DT STATUS
3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29
30 31
27 28 29
30 31

Cell Name Conveyor " B " L-6 Battery Fitment
Vehicle Assly
SR. DESCRIPTION 1 Check kit bin 2 Pick up fallen material 3 4 5 6 7 8 9 10 Check conv. side bolt Tube light work in condition Normal function of fixture Andon work in condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No damaged Daily Daily Daily Daily Daily Manual manual Visual Manual Visual No material on floor No loose as per use Easy openning As per application 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 7 8 DESCRIPTION Cleaning Q alert display board Check AHU structure Check TPM activity board Check fixture Check fixture nylon pad Check kit bin carrier Check fastners trolley Maximum & minimum inventory in secondary FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Daily Daily METHOD manual manual manual Manual Manual Visual Manual Visual STANDRED No dust,durt No dust,durt No dust,durt No loose No loose,missing No loose,dust No dust,durt As per lay out
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP. TARG DT STATUS
REMARK
Bajaj Auto
Cell Name Conveyor " B " L-6 Battery Arrester Fitment
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Check kit bin condition 2 Pick up fallen material 3 4 5 6 7 8 9 10 Check conv. side bolt Tube light work in condition Normal function of fixture Andon work in condition Check Pneumatic pipe routine
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No damaged Daily Daily Daily Daily Daily Daily Manual manual Visual Manual Visual visual No material on floor No loose as per use Easy openning As per application Proper routine 1 2

SR 1 2 3 4 5 6 7 DESCRIPTION Cleaning Q alert display board Check AHU structure Check TPM activity board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual Manual Manual Visual STANDRED No dust,durt No dust,durt No dust,durt No loose No loose,missing No loose,dust
DATE :
1 2
3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29
30 31
27 28 29
30 31

Cell Name Conveyor " B " L7 Engine fitment stage
Vehicle Assly
SR. DESCRIPTION 1 Check fastners trolley 2 Pick up fallen material 3 4 5 6 7 Check conver side cover bolt Andon work in condition Tube light work in condition Maximum & minimum inventory in secondary Work instruction display on stage
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Daily Manual manual Visual Visual Visual Visual No material on floor No loose As per application as per use As per lay out Operation sequency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 7 8 DESCRIPTION Cleain fastners bin in secondary storage Cleaning Q alert display board Check AHU structure Check ballancer trolley guard Check trolley lay out marking Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual manual Visual Manual Manual Visual STANDRED No dust,durt No dust,durt No dust,durt No dust,durt Tape marking No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK

Cell Name Conveyor " B " L8 Engine bkt insertion
Vehicle Assly
SR. DESCRIPTION 1 Check fastners trolley 2 Pick up fallen material 3 4 5 6 7 8 9 10 Check conv side bolt Andon work in condition Tube light work in condition Maximum & minimum inventory in secondary
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Manual manual Visual Visual Visual No material on floor No loose As per application as per use As per lay out 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 7 8 DESCRIPTION Cleain fastners bin in secondary storage Check fire extingushier (wall mounted) Check AHU structure Cleaning Q alert display board Check stage display board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual manual Visual Manual Manual Visual STANDRED No dust,durt Filling & refilling date No dust,durt No dust,durt Proper location No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK
Bajaj Auto L
Cell Name Conveyor " B " L9 Engine bkt tightinig
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Pick up fallen material 2 Check conv side cover bolt 3 Andon work in condition 4 Tube light work in condition 5 Check Pneumatic pipe routine 6 7 8
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No material on floor Daily Daily Daily Daily manual Visual Visual visual No loose As per application as per use Proper routine 1 2

SR 1 2 3 4 5 6 7 8 DESCRIPTION Check AHU structure Check ballancer trolley guard Cleaning Q alert display board Check kaizen display board Check kaizen display board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual manual manual Manual Manual Visual STANDRED No dust,durt No dust,durt No dust,durt No dust,durt Proper fitted No loose No loose,missing No loose,dust
DATE :
1 2
ABNORMALITY OBSERVED:SR.NO DESCRIPTION RESP. TARG DT STATUS
1 2 3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30
31
27 28 29 30
31

Cell Name Conveyor " B " L10 Engine foundation tightining
Vehicle Assly
SR. DESCRIPTION 1 Pick up fallen material 2 Check conver side cover bolt 3 Andon work in condition 4 Tube light work in condition 5 Check Pneumatic pipe routine 6 7 8
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No material on floor Daily Daily Daily Daily manual Visual Visual visual No loose As per application as per use Proper routine 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 7 8 DESCRIPTION Check AHU structure Check ballancer trolley guard Cleaning Q alert display board Check kaizen display board Check kaizen display board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY METHOD Weekly manual Weekly manual Weekly manual Weekly manual Weekly manual Weekly Manual Weekly Manual Weekly Visual STANDRED No dust,durt No dust,durt No dust,durt No dust,durt Proper fitted No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK
Bajaj Auto L
Cell Name Conveyor " B " L11 Chain routing
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Pick up fallen material 2 Check conver side cover bolt 3 4 5 6 7 8 9 Andon work in condition Tube light work in condition Display board acralyc condition Check Chain slakness tool Check Chain slakness tool nyllon pad
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No material on floor Daily Daily Daily Daily Daily Daily manual Visual Visual Visual Manual Manual No loose As per application as per use No damege No damege No wear,damege 1 2

SR 1 2 3 4 5 6 7 DESCRIPTION Check AHU structure Check ballancer trolley guard Check Q alert display board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual manual Manual Manual Manual Visual STANDRED No dust,durt No dust,durt No dust,durt No loose No loose,missing No loose,dust
DATE :
1 2
3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31
Bajaj Auto L
Cell Name Conveyor " B " L12 Chain Case Fitment
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Check chain case trolley 2 Check chain case trolley 3 4 5 6 7 Maximum &minimum inventory in secondary Check Pneumatic pipe routine Pick up fallen material Check conver side cover bolt Andon work in condition
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Daily Daily Manual Visual visual Manual manual Visual Visual Wheel freeness As per lay out Proper routine No material on floor No loose As per application as per use 1 2
8 Tube light work in condition

SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check condition of PVC coating trolley Check fastners of balancer trolley Check AHU structure Check balancer trolley guard Check Q alert display board Gun torque proper setting Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual Manual manual manual Manual Manual Manual Manual Visual STANDRED No deteriorated No loose No dust,durt No dust,durt No dust,durt As per application No loose No loose,missing No loose,dust
DATE :
1 2
ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 RESP. TARG DT STATUS
2 3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31
Bajaj Auto L
Cell Name Conveyor " B " L13 GSL & RR Cover Fitment
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Check Pneumatic pipe routine 2 Pick up fallen material 3 Check conv side cover bolt 4 Andon work in condition 5 Tube light work in condition 6 7 8
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily visual Proper routine Daily Daily Daily Daily Manual manual Visual Visual No material on floor No loose As per application as per use 1 2

SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check fastners of balancer trolley Check AHU structure Check ballancer trolley guard Check Q alert display board Gun torque proper setting Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual manual manual Manual Manual Visual Manual Manual Visual STANDRED No loose No dust,durt No dust,durt No dust,durt As per application Proper position No loose No loose,missing No loose,dust
DATE :
1 2
2 3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31
Bajaj Auto L
Cell Name Conveyor " B " L14 Carburattor Fitment
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Pick up fallen material 2 Check conver side cover bolt 3 4 5 6 Andon work in condition Tube light work in condition Display board acralyc condition Check tool condition
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No material on floor Daily Daily Daily Daily Daily manual Visual Visual Visual Visual No loose As per application as per use No damege No damege 1 2

SR 1 2 3 4 5 6 7 DESCRIPTION Check AHU structure Check Q alert display board Check stage name plate Check wall display board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual Manual Visual manual Manual Manual Visual STANDRED No dust,durt No dust,durt Proper position No dust,durt No loose No loose,missing No loose,dust
DATE :
1 2
3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31
Bajaj Auto L
Cell Name Conveyor " B " L15 SPM lower connection
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Check Pneumatic pipe routine 2 Pick up fallen material 3 4 5 6 7 8 Check conv side cover bolt Andon work in condition Tube light work in condition Check philips head bit condition
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily visual Proper routine Daily Daily Daily Daily Daily Manual manual Visual Visual Visual No material on floor No loose As per application as per use No wear or damaged 1 2

SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check fastners of balancer trolley Check AHU structure Check ballancer trolley guard Check Q alert display board Gun torque proper setting Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual manual manual Manual Manual Visual Manual Manual Visual STANDRED No loose No dust,durt No dust,durt No dust,durt As per application Proper position No loose No loose,missing No loose,dust
DATE :
1 2
2 3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31

Cell Name Conveyor " B " L16 Wheel Alignment
Vehicle Assly
SR. DESCRIPTION 1 Check gun balancer 2 Check gun socket 3 4 5 6 7 8 9 10 Pick up fallen material Check conver side cover bolt Andon work in condition Tube light work in condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual Proper position Daily Daily Daily Daily Daily Manual Manual manual Visual Visual No wear out No material on floor No loose As per application as per use 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 7 DESCRIPTION Gun torque proper setting Check AHU structure Check ballancer trolley guard Check Q alert display board Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual manual manual Manual Manual Manual Visual STANDRED As per application No dust,durt No dust,durt No dust,durt No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK

Cell Name Conveyor " B " L17 Handel bar Fitment
Vehicle Assly
SR. DESCRIPTION 1 Check handlebar trolley 2 check nyllon rod condition 3 4 5 6 7 check trolley side locking plate Check trolley wheel condition Maximum &minimum inventory in secondary Pick up fallen material Check conver side cover bolt
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Daily Daily Daily Daily Visual Visual Manual Visual Manual manual Visual Visual Visual No loose & wear No loose & missing Freeness & damege As per lay out No material on floor No loose As per application as per use No damege 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
8 Andon work in condition 9 Tube light work in condition 10 Display board acralyc condition

SR 1 2 3 4 5 6 DESCRIPTION Check AHU structure Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly METHOD manual Visual Manual Manual Visual STANDRED No dust,durt Proper position No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK

Cell Name Conveyor " B " L18 Handel Bar Tightinig
Vehicle Assly
SR. DESCRIPTION 1 Check Pneumatic pipe routine 2 Pick up fallen material 3 Check conveyor side cover bolt 4 Andon working condition 5 Tube light working condition 6
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust & durt Daily Daily Daily Daily Manual visual Manual manual No wear out Proper routine No material on floor No loose 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 6 4 5 6 DESCRIPTION Check stage name plate Check balancer trolley dust cover condition Check fixture Check fixture nylon pad Check kit bin carrier Check Q alert display board FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD Visual Manual Manual Manual Visual Manual STANDRED Proper position no d No loose No loose,missing No loose,dust No dust,durt
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK
Bajaj Auto L
Cell Name Conveyor " B " L19 Choke conn.
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Check breather pipe clip plier condition 2 Tube light working condition 3 Check conveyor side plate 4 Andon working condition 5 Pick up fallen material 6 7
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No damege Daily Visual as per use Daily Daily Daily Visual Visual Manual No loose As per application No material on floor 1 2

SR 1 2 3 4 5 6 DESCRIPTION Check AHU structure Check fixture condition Check fixture condition Kit bin fixture condition Check stage name plate FREQUENCY Weekly Weekly Weekly Weekly Weekly METHOD manual manual manual manual Visual STANDRED No dust,durt No dust,durt No loose No dust,durt Proper position
DATE :
1 2
ABNORMALITY OBSERVED:-
SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10
RESP.
TARG DT
STATUS

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31

Cell Name Conveyor " B " L20 Seat cawl Fit
Vehicle Assly
SR. DESCRIPTION 1 Check spare seat cawl hanging fixture 2 Tube light working condition 3 4 5 6 7 Check Pneumatic pipe routine Pick up fallen material Check balancer rope condition Check conveyor side plate Andon working condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED No dust ,durt Daily Manual Daily Visual as per use Daily Daily Daily Daily Daily Manual Manual Visual Visual Visual No dust & durt No material on floor No damege No loose As per application 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 DESCRIPTION Check stage name plate Check AHU structure Check balancer trolly guard Check fixture condition Check fixture condition Kit bin fixture condition FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD Visual manual manual manual manual manual STANDRED Proper position No dust,durt No dust,durt No dust,durt No loose No dust,durt
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 6 7 8 9 RESP. TARG DT STATUS
REMARK
10

Cell Name Conveyor " B " L21 LH below Connection
Vehicle Assly
SR. DESCRIPTION 1 Pick up fallen material 2 Check conver side cover bolt 3 Andon work in condition 4 Tube light work in condition 5 Display board acralyc condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No material on floor Daily Daily Daily Daily manual Visual Visual Visual No loose As per application as per use No damege 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR 1 2 3 4 5 6 DESCRIPTION Check AHU structure Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly METHOD manual Visual Manual Manual Visual STANDRED No dust,durt Proper position No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK

Cell Name Conveyor " B " L22 Battery Connection
Vehicle Assly
SR. DESCRIPTION 1 Jelly stand condition 2 Jelly application brush condition 3 4 5 6 7 Pick up fallen material Check conver side cover bolt Andon work in condition Tube light work in condition Check Pneumatic pipe routine
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily manual No dust ,durt Daily Daily Daily Daily Daily Daily Daily manual Manual manual Visual Visual Manual Visual No damege No material on floor No loose As per application as per use No dust & durt No damege 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
8 Check balancer rope condition

SR 1 2 3 4 5 6 DESCRIPTION Check AHU structure Check Q alert display board Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual Manual Visual Manual Manual Visual STANDRED No dust,durt No dust,durt Proper position No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK
Bajaj Auto L
Cell Name Conveyor " B " L23 Battery Connection
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Check Pneumatic pipe routine 2 Check balancer rope condition 3 4 5 6 7 Pick up fallen material Check conver side cover bolt Andon work in condition Tube light work in condition Check philips head bit condition
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust & durt Daily Daily Daily Daily Daily Daily Daily Visual Manual manual Visual Visual Visual Visual No damege No material on floor No loose As per application as per use No wear or damaged No damege 1 2
8 Check lock tightinig tool condition

SR 1 2 3 4 5 6 DESCRIPTION Check AHU structure Check Q alert display board Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual Manual Visual Manual Manual Visual STANDRED No dust,durt No dust,durt Proper position No loose No loose,missing No loose,dust
DATE :
1 2
3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31

Cell Name Conveyor " B " L24 Petrol Tank Fitment
Vehicle Assly
SR. DESCRIPTION 1 Check trolley condition 2 Check trolley condition 3 4 5 6 7 Check trolley tank locating hanger Check trolley display board Pick up fallen material Check conver side cover bolt Andon work in condition
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Daily Daily Manual Manual Manual Manual manual Visual Visual Rotaion in 360 degree No bend , broken No bend ,no dust No material on floor No loose As per application as per use 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
8 Tube light work in condition

SR 1 2 3 4 5 6 7 DESCRIPTION Check AHU structure Check Q alert display board Check stage name plate Check trolley wheel freeness Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD manual Manual Visual Visual Manual Manual Visual STANDRED No dust,durt No dust,durt Proper position No wheel damege No loose No loose,missing No loose,dust
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK

Cell Name Conveyor " B " L25 Vehicle Offline
Vehicle Assly
SR. DESCRIPTION 1 Check c.p.u condition 2 Check voltage stbilizer 3 4 5 6 7 Check scanner charger condition Check key board condition Check wire routing Check P.C screen Pick up fallen material
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED Manual No dust,durt Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Manual Manual Manual Manual Manual Manual manual Visual Visual Manual Manual No dust,durt Woking condition No dust,durt Proper routing No dust,durt No material on floor No loose As per application as per use No dust, Proper location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
8 Check conver side cover bolt 9 Andon work in condition 10 Tube light work in condition 11 Off line board condition 12 Check rubber pad lower side

SR 1 2 3 4 5 6 7 DESCRIPTION Check kit bin carrier Check AHU structure Check Q alert display board Check stage name plate Check fixture Check fixture nylon pad FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly METHOD Visual manual Manual Visual Manual Manual STANDRED No loose,dust No dust,durt No dust,durt Proper position No loose No loose,missing
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
REMARK
Bajaj Auto L
Cell Name Conveyor " B " L26 Fr. Br. Conn
STAGE OWN
Vehicle Assly
SR. DESCRIPTION 1 Check DC tool Display screen 2 Check DC tool balancer 3 4 5 6 Pick up fallen material Check conver side cover bolt Andon work in condition Tube light work in condition
Stage No Stage Name
MONTH / YE
DATE :
FREQUENCY METHOD STANDRED Daily Manual No dust,durt Daily Daily Daily Daily Daily Manual Manual manual Visual Visual proper No material on floor No loose As per application as per use 1 2

SR 1 2 3 4 5 6 7 8 9 DESCRIPTION Check DC tool Display mounting Check AHU structure Check Q alert display board Check stage name plate Check fixture Check fixture nylon pad Check kit bin carrier FREQUENCY Weekly Weekly Weekly Weekly Weekly Weekly Weekly METHOD Manual manual Manual Visual Manual Manual Visual STANDRED No loose No dust,durt No dust,durt Proper position No loose No loose,missing No loose,dust
DATE :
1 2
2 3 4 5 6 7 8 9 10

DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
DATE :
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
REMARK
27 28 29 30 31
27 28 29 30 31

Cell Name Conveyor " A "
Vehicle Assly
SR. DESCRIPTION
Stage No Stage Name
DATE :
FREQUENCY METHOD STANDRED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SR DESCRIPTION FREQUENCY METHOD STANDRED
DATE :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ABNORMALITY OBSERVED:SR.NO DESCRIPTION 1 2 3 4 5 RESP. TARG DT STATUS REMARK
6 7 8 9 10

Bajaj Auto LTD Chakan: Date

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Bajaj Auto Ltd Chakan

Cell Name Conveyor " B " L1 CHASSIS UNLOADING

STAGE OWNER MONTH / YEAR

Stage No Stage Name

WEEKLY CHECKING POINTS

ABNORMALITY OBSERVED:SR.NODESCRIPTION 1 2 3 4 5 6 7 8 9 10 RESP.