Académique Documents
Professionnel Documents
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:
ESS for Engine Health Check
(Frequency: As and when required)
ESN:
Site / Circle
Engine Make
Tag No.
Date of Commission:
Engine Model
Maintenance Point:
Date of Inspection:
Sr. Systems
No.
Parameters
Specifications
HRM:
Recommendation
Actual Results
Exhaust
Smoky exhaust
system
Hoses
Fuel
system
Load test,
exhaust smoke
Diesel consumed
in immediate B
check to B
check.
Oil pressure
Visual inspection
Replace if found
cracked or deformed.
Clear air cleaner &
replace the oil or
element if required.
Clean the silencer &
exhaust line if
required Check bellow
& joints, rectify if
required.
Replace if found
cracked / twisted /
damaged.
If found smoky
exhaust or low H.P, or
engine missing or
hunting after PM, then
calibrate FIP or
injectors.
Record in liters.
Sr. Systems
No.
Parameters
Specifications
Belts
Radiator
Overflow hose
Replace if found
cracked / Leak
Replace if found
cracked / Leak
Radiator inlet
Cooling upper hose
Replace if found
cracked / Leak
By pass hose
Replace if found
cracked / Leak
Radiator
Fan
Voltmeter,
Check reasons for
Measuring Ammeter, Power abnormality, replace if
G Instrument Meter
required.
s
Water temp.
Gauge
Oil Pressure
gauge
Instrument
checking
Actual Results
Replace if found
cracked / slipping /
damaged.
Check & replace if
required
Visual inspection
Recommendation
Check for
functionality, replace if
required.
Check for
functionality. Replace
if required.
RPM cum HR
meter
Oil Temp. Gauge
High water temp Manufacturer specification. Check for
switch
functionality, replace if
required.
Sr. Systems
No.
Parameters
Check for
functionality, replace if
required.
Check for
Stroke length -30 mm
Operation / cable condition
Specifications
Recommendation
Actual Results
Charging
Alternator
Starter motor
Overhauling
Overhauling
Voltage of each cell is
2.20 VDC
Battery
Battery
(During Engine
Cracking)
J Electrical
Alternator
IR values should be 5
M
Winding Resistance
should be Equal
Should be
1.0
Earthing
Should be
5.0
Should be
5.0
IR values should be 10
M
Cable termination
bus bar joints
ACB current
carrying
contacts / Power
contactor
contacts
Performance parameters
Alternator
No Load
Parameters
Load
Parameters
Engine
Output
Voltage
Volts AC
Output
Voltage
Volts AC
Load
Current
Amps
No Load
ON Load
Engine RPM
Engine Oil
Preparation