WECS 7000

Control Systems

Wrtsil Land & Sea Academy

Wrtsil Land & Sea Academy Trieste, Italy

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WECS 7000
We are going to speak about General Features PLC WOIS WECS (Refer to WECS presentation) Sensors

Control Systems

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WECS 7000
Why Engine Automation?

Control Systems Overview

The added value of engine control systems is to create an environmental friendly, reliable and cost saving high loaded engine.

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WECS 7000
Powerplant

Control Systems Overview

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Powerplant overview

Control Systems Overview

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WECS 7000
Marine

Control Systems Overview

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WECS 7000
Marine

Control Systems Overview

Carolien / SCH81 Main engine Engine power

: Wrtsil 12V38 : 7920 kW

Wrtsil Land & Sea Academy Trieste, Italy

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WECS 7000
Marine

Control Systems Overview

Carolien / SCH81 Main engine Engine power

: Wrtsil 12V38 : 7920 kW

Engine Engine systems systems Gear Box Generator

Analog Analog back-up back-up

Engine

WECS WECS

Wrtsil Land & Sea Academy Trieste, Italy

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Control systems can be divided in:

Control Systems Overview

WECS

Wrtsil Engine Control System (with the engine sensors and actuators)

PLC

Programmable Logic Controller (with engine and plant system sensors and actuators) Human Machine Interface Wrtsil Operator Interface System

HMI/WOIS

(with WECS & PLC indications and controls )

Wrtsil Land & Sea Academy Trieste, Italy

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WECS 7000
Control systems can be divided in:
Electricity net
The rest of the world
Our world

Control Systems Overview

Plant PLC HMI/WOIS

Plant systems Engine PLC Engine PLC

Engine systems WECS

Engine systems WECS

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PLC system

Control Systems Overview

Siemens S7-300

power power supply supply

central central porocessing porocessing unit unit (CPU) (CPU)

interface interface module module

signal signal modules modules

function function communication communication modules modules processor processor

Function:
Control of engine systems like fuel system and cooling water system.
sensors and actuators

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WECS 7000
Engine PLC

Control Systems Overview

Functions with WECS 8000 Control of magnetic valves of gas-train Communication with WECS 8000 Communication with HMI and general systems Generates start and stop signals Control of exhaust-gas ventilation systems Control of engine cooling systems Control of preheating pre-lubrication and pumps Generator temperature protection Generator protection control Control of breakers Speed control during synchronization Control of measured values
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WECS 7000
Engine PLC

Control Systems Overview

Functions general/plant PLC Control of main breakers Control of measured values Automatic plant control Control of general appendages starting and control air systems clean and waste lubrication oil pumps ventilation Interface between plant and higher level control ethernet modem internet
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WECS 7000
Engine PLC

Control Systems Overview

Functions: Control panel for operator Log functions for control and failures Trending History trending and archiving Remote control and monitoring

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WOIS overview automation system

Control Systems Overview

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WECS 7000
Plant overview on WOIS

Control Systems Overview

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Propulsion Plant Overview

Control Systems Overview

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WECS 7000
Overview electrical system

Control Systems Overview

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Genset control

Control Systems Overview

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WECS 7000
Display Layout

Control Systems Overview

Main Displays

Plant/Propulsion Overview Alarm / Event Lists Instant Report Historical Trends

Process Displays

Genset # (+ auxiliaries) Common (propulsion, auxiliaries)

Pop-up Windows
Object oriented Measurement Info Level/Status info Can be moved

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WECS 7000
Main Displays

Control Systems Overview

Unacknowlegded alarms Acknowlegded alarms Unacknowlegded and returned to normal alarms Common / Genset_# Alarm group acknowledgement of alarms can performed Access to the Event List

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WECS 7000
Main Displays

Control Systems Overview

Back to the Process displays

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Main Displays

Control Systems Overview

Ctrl+T Historical Trends

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WECS 7000
WECS sensors Overview on sensors system

WECS sensors

Magnetic Pick-ups Proximity switches Temperature sensors

Thermocouple PT100 Thermistor

4-20 mA sensors Ratiometric sensors Knock sensors

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WECS 7000 speed sensor flywheel

Control Systems Overview

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WECS 7000
WECS sensors - thermocouples

Control Systems Overview

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WECS 7000
Thermistor principle & graphic
35000

Control Systems Overview

25/10k

30000

25000

20000

15000

10000

5000

Note:
Do not measure a thermistor with an analog multimeter

0 0 20 40 60 80 T in Celsius 100 120 140 160

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WECS 7000
Thermistors

Control Systems Overview

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WECS 7000
Example graphic ratiometric sensor

Control Systems Overview

The ratio between (f.e.) pressure and voltage

5 4,5 4 Sensor failure Volt 3 2 1 0,5 0 0 2 4 6 8 P (bar) 10 12 14 16 Sensor failure

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WECS 7000

Control Systems

Thank you!

Wrtsil Land & Sea Academy Trieste, Italy

Release 2.0