DEPARTMENT OF MECHANICAL ENGINEERING II Year Mechanical Engineering A & B Sec ME22 2 MAN!FACT!RING TECHNOLOGY"II #!ESTION BAN$ PART-A 1.

. Give two examples of orthogonal cutting 2. What are the four important characteristics of materials used for cutting tools !. Wh" is it essential that the cutting point of the tool should #e level with the spindle center while machining taper on a wor$-piece %. What is the difference #etween a ram t"pe turret lathe and saddle t"pe turret lathe &. 'nder what conditions planning operation would #e preferred over other machining processes li$e milling( #roching( shapping( etc ). What are the common wor$ holding devices used on milling machines *. What for lapping is used +. ,tate the a#rasives used in the manufacture of grinding wheels. -. What is the difference #etween incremental and a#solute s"stem 1.. What is the role of computer for /0 machine tool 11. What are the factors responsi#le for #uilt 1up edge in cutting tools 12. What is electro chemical wear in tools 1!. 2ention four different t"pes of chuc$s used in a machine shop. 1%. What is ra$e angle What is the effect of nose radius in tools 1&. What is up milling and down milling operations 1). 2ention four important factors that influences the selection of grinding wheels. 1*. What is roller #urnishing process 1+. 3efine /0 1-. 2ention the ma4or elements of /0 machines. 2.. What "ou $now a#out straight fluted drill and fluted drill

PART"B 1. 5xpain the geometr" of single point cutting tool with suita#le s$etches 2. 5xplain the #asic actions of cutting fluids. !. 3uring the orthogonal cutting( the following data where recorded 6ac$ ra$e angle 7 2& deg 0hip thic$ness 7 ..1& mm8rev 9ength of chip 7 %. mm 9ength of chip 7 1.. mm Width of chip #efore cut 7 !.& mm 0oefficient of friction 7 ..*& 0utting speed :c 7 2&. m8mm Average shear stress 7 2&. /8mm 3etermine power consumption. %. 5xplain the thread cutting operation in a lathe with a neat s$etch. Also ma$e a note on $nurling( grooving and forming operations in a lathe. &. 3iscuss the features of ram t"pe and saddle t"pe turret ). 5xplain the features of multi spindle automatics. *. With the s$etches explain the features of the ma4or elements of a twist drill +. 5xplain different t"pes of milling cutters -. 2a$e a note on different t"pes of wor$ holding devices used in a slotting machine. 1.. 5xplain the different t"pes of ta#le drive and feed mechanisms in a planning machine. 11. 5xplain the salient features of a centre less grinding machine and discuss the different operations that can #e carried out in it. 2ention some advantages. 12. 6riefl" discuss a#out different t"pes of a#rasives used in a grinding wheel. 1!. 5xplain the gear shaving( gear honing and gear lapping processes. 1%. 3iscuss the important design features of 0/0 machine tools.

1&. Write ,hort notes on; i /0 machine tool classification ii. APT programming structure iii G and 2 codes iv 0/0 machine :s 0onventional machine 1). 5xplain the conditions that promote the formation of the following t"pes of chip i. 0ontinuous chips without #uilt up edge ii. 0ontinuous chips with #uilt up edge iii. 3iscontinuous chip 1*. 3efine the :arious tool parts of a single point cutting tool with a neat s$etch. 1+. What are the slandered angles of cutting tool <llustrate with an example. 1-. 3escri#e some of the methods and e=uipment for holding wor$ on a lathe. 2.. 5xplain an" four commonl" used attachments on lathe. 21. 6riefl" explain the principle of wor$ing of the sliding head t"pe single spindle automatic machine. 22. 3escri#e with neat s$etch a turret automatic screw machine. 2!. ,tate the advantages of Ward-9eonard drive. 2%. 5xplain with a s$etch >?ast and 9oose pulle"@ =uic$ return mechanism of a planer ta#le. 2&. ,tate the methods of holding milling cutters. 2). 5xplain simple indexing( compound indexing and differential indexing with suita#le example. 2*. ,tate the advantages and limitations of #roaching. 2+. 0ompare gear ho##ing with gear shaping. 2-. 5xplain self-sharpening characteristics of grinding wheel. !.. 3escri#e the use of cutting fluids in grinding. !1. 5xplain wheel truing and dressing. !2. ,tate a few t"pical applications where the use of numerical control would #e 4ustified. !!. 3escri#e in #rief the #asic components of a tape-operated /0 machine tool.

!%. 3iscuss the advantages of computer numerical control s"stem. !&. What is the difference #etween positioning machines and contouring machines