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By Condro Widiyarto
1. Flow of Welding Procedure Qualification: 2. ASME SECTION IX CODE REQUIREMENTS: 1). Article 1
2). Article 2 3). Article 3 4). Article 4
1. FLOW CHART PEMBUATAN KUALIFIKASI PROSEDUR LAS DRAWING STD REFERENCE CUSTOMER SPEC WPQT PELAKSANAAN TEST PROSEDUR LAS PEMBUATAN / MACHINING TEST PIECE TEST LABORATORY
Not ok
Result
PQR
Regulation:
o MIGAS, DEPNAKER, BKI, ETC.
Additional Requirements:
o Customer Data Sheet o Customer Specification
o o o
o o o o
ASME Section II Part A, B, C, D: Part A: Ferrous Material Specification Part B: Non Ferrous Material Specification Part C: Specification for Welding Rods, Electrodes and Filler Metals Part D: Properties (Customary)/(Metrics) ASME Section V: Non Destructive Examinations
ASME Section IX: Qualification standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operator o QW- Qualification Welding o QB- Qualification Brazing
o o o o
Article 1: Welding General Requirements Article 2: Welding Procedure Qualification Article 3: Welding Performance Qualification Article 4: Welding Data
Part QB:
Article 1: Brazing General Requirements Article 2: Brazing Procedure Qualification Article 3: Brazing Performance Qualification Article 4: Brazing Data
Appendices: A to G Index
Test Position
10
11
12
13
14
15
16
17
PWHT:
QW-407.1 PWHT(If PWHT will not performed, this should be indicated on the WPS by entering the words Not PWHT or simply none and 407.4 T limit (PWHT upper transformation temperature) are essential variable.
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SA516-70 N P1 Gr2
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3.1 CS overview
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Hot Crack (Elevated Temperature): o Hydrogen (Crack and Blow Hole) o Stress Concentration o Brittle in weld o Impurities P & S
Effect Heat Input (HI): o HI Increase: Toughness decrease o SAW: HI high due to high ampere can prevent cold cracking o HI have limited value due to cause hot cracking in weld metal
25
26
27
28
29
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Ensuring WeldWeld-ability
Cooling Rate Restraint Intensity Amount of Hydrogen pick up Chemical composition of the steel plate (Pcm and Ceq taken into consideration) Etc (Good resistance to Lamelar tearing)
Pre - Heating PWHT Low Hydrogen filler metal Material Requisition Sheet with Normalized material & simulated PWHT NDE (UT examination) Hardness control
NOTE: Lower P content and add Ni for improving the toughness and for ensuring resistance to lamellar tearing. tearing.
GA Drawing
DETAIL JOINT
MATERIAL THICKNESS
MATERIAL SPECIFICATION
31
32
33
34
35
P no. Gr No.
Thickness (mm)
Others
P no. Gr No.
Thickness (mm)
Others 27
36
37
38
27
39
40
41
27
42
SUMMARIZED:
The accurate understanding which went into all aspect of the design and qualification welding procedures for the material/CS with impact requirements according to Section IX ASME Code requirements was presented with sample of WPQT, PQR and WPS under GTAW and SMAW process. The best way to understanding of CS Welding with impact test requirements (Toughness) is to study with CS equilibrium diagram/CCT diagram,
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