Académique Documents
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Contents
The SKF brand now stands for more than ever before, and means more to you as a valued customer. While SKF maintains its leadership as the hallmark of quality bearings throughout the world, new dimensions in technical advances, product support and services have evolved SKF into a truly solutions-oriented supplier, creating greater value for customers. These solutions encompass ways to bring greater productivity to customers, not only with breakthrough applicationspecific products, but also through leading-edge design simulation tools and consultancy services, plant asset efficiency maintenance programmes, and the industrys most advanced supply management techniques. The SKF brand still stands for the very best in rolling bearings, but it now stands for much more. SKF the knowledge engineering company
A Product information
Foreword.. . . . . . . . . . . . . . . . . . . . . . . 3 Features and benefits.. . . . . . . . . . . . . . 4 LLT Design . . . . . . . . . . . . . . . . . . . . . . 5 Product overview.. . . . . . . . . . . . . . . . . 6 Load rating. ...................... 7 Definition of the basic dynamic load rating C.. . . . . . . . . . . . . . . . . . . 7 Definition of the basic static load rating C0.. . . . . . . . . . . . . . . . . . 7 Definition and calculation of the basic rating life .. . . . . . . . . . . . . . . . . . . . . 7 Equivalent dynamic bearing load for calculating the service life.. . . . . . . . . 7 Equivalent bearing load .. . . . . . . . . . . . 8 Equivalent dynamic bearing load .. . . 8 Combined equivalent dynamic bearing load.. . . . . . . . . . . . . . . . . . . 8 Equivalent static bearing load.. . . . . . 9 Combined equivalent static bearing load.. . . . . . . . . . . . . . . . . . . 9 Static load safety factor .. . . . . . . . . . 9 Technical data. . . . . . . . . . . . . . . . . . . . . 10 Speed.. . . . . . . . . . . . . . . . . . . . . . . . 10 Temperature resistance .. . . . . . . . . . 10 Lubrication.. . . . . . . . . . . . . . . . . . . . 10 Friction.. . . . . . . . . . . . . . . . . . . . . . . 10 LLT components and material specifications.. . . . . . . . . . . . . . . . . . 10 Standard carriage components .. . . . . . 11 Seals .. . . . . . . . . . . . . . . . . . . . . . . . 11 Preload classes. . . . . . . . . . . . . . . . . . . . 12 Relation of preload and stiffness.. . . . 12 Generation of preload.. . . . . . . . . . . . 12 Preload classes.. . . . . . . . . . . . . . . . . 12 Accuracy classes. . . . . . . . . . . . . . . . . . . 13 Accuracy. . . . . . . . . . . . . . . . . . . . . . . 13 Width and height accuracy.. . . . . . . . 13 Parallelism.. . . . . . . . . . . . . . . . . . . . 13 Combination of rails and carriages.. . 13 Ordering key. . . . . . . . . . . . . . . . . . . . . . 14 Ordering examples.. . . . . . . . . . . . . . . . 15
B Product data
Product data.. . . . . . . . . . . . . . . . . . . . Carriages.. . . . . . . . . . . . . . . . . . . . . . . Carriage LLTHC A .. . . . . . . . . . . . . Carriage LLTHC LA.. . . . . . . . . . . . Carriage LLTHC R.. . . . . . . . . . . . . Carriage LLTHC LR.. . . . . . . . . . . . Carriage LLTHC U.. . . . . . . . . . . . . Carriage LLTHC SU.. . . . . . . . . . . . Rails .. . . . . . . . . . . . . . . . . . . . . . . . . . LLTHR rails.. . . . . . . . . . . . . . . . . . . . LLTHR D4 rails.. . . . . . . . . . . . . . . Accessories.. . . . . . . . . . . . . . . . . . . . . Scraper plate.. . . . . . . . . . . . . . . . . . . . Additional front seal.. . . . . . . . . . . . . . . Seal kit.. . . . . . . . . . . . . . . . . . . . . . . . . Bellows .. . . . . . . . . . . . . . . . . . . . . . . . 16 16 18 20 22 24 26 28 17 30 32 34 35 36 37 38
C Recommendations
Mounting. . . . . . . . . . . . . . . . . . . . . . . Typical mounting examples .. . . . . . . . . Rails.. . . . . . . . . . . . . . . . . . . . . . . . . Carriage.. . . . . . . . . . . . . . . . . . . . . . Interface design, screw sizes and tightening torques .. . . . . . . . . . . . . . Permissible height deviation.. . . . . . . Parallelism . . . . . . . . . . . . . . . . . . . . Lubrication.. . . . . . . . . . . . . . . . . . . . . Factory pre-lubrication.. . . . . . . . . . . Initial lubrication. ................ Re-lubrication .. . . . . . . . . . . . . . . . . Short stroke applications .. . . . . . . . . 40 40 40 40 41 42 43 44 44 44 44 45
D Additional information
Specification sheet.. . . . . . . . . . . . . . . . 47 SKF the knowledge engineering company.. . . . . . . . . . . . . . . . . . . . . . . 50
Foreword
The productivity and economic success of a given application depends, to a large extent, on the quality of the selected linear components. Often these components determine market acceptance and thus help to secure the manufacturer a competitive edge. For this purpose, the linear components have to be as adaptable as possible to precisely meet the applications requirements, ideally with standard components. The new SKF profile rail guide series LLT satisfies these market demands: available in a wide range of sizes, carriages and accessories as well as in various preload and accuracy classes, LLT profile rail guides facilitate the adaptation to individual application demands. In combination with their ability to operate at virtually unlimited stroke. This opens up almost any design option. The range of possible applications includes material handling, plastic injection moulding, woodworking, printing, packaging and medical devices, to name only a few. With such applications, the design of the LLT reveals its full capabilities: SKF manufactures these profile rail guides in an X-arrangement with a 45 contact angle between the rolling elements and raceways. This design provides an equal load carrying capacity in all four main load directions and therefore greater design flexibility since all mounting positions are possible. Moreover, deviations in parallelism and height, which usually occur in multi-axis systems, can be compensated for more efficiently, resulting in reliable and smooth operation under a variety of operating conditions. In addition, SKF offers a miniature profile rail guide series and a series of ready assembled and driven profile rail guide slides. Contact your SKF representative for additional information.
Improved repeatability and smooth running performance The new LLT profile rail guide has four rows of balls with a 45 contact angle between the rolling elements and raceways. This X-arrangement improves the system's self-aligning capability. Mounting deviation can be absorbed even under preload, resulting in smooth running performance. Friction is kept to a minimum due to two-point ball contact. This enables reliable, stick-slip-free operation for the life of the rail guide.
Modular concept for customized solutions Applications have different speed, precision and environmental requirements. As a result, SKF LLT rail guides use modular components so that cost-effective solutions can be built based on the needs of the application. Various accuracy and preload classes are available to meet different precision and stiffness requirements. Furthermore, a wide range of accessories supports the adaptation to specific environmental needs.
z y x Fy Fz Mz Mx My Fy
Stiffness, strength and accuracy for improved production processes The four-row arrangement of balls at a 45 angle optimizes load sharing in all four main load directions and is in accordance with ISO 14728. This feature provides a high degree of design flexibility. The ability to accommodate high loads and moment loads makes these rail guides ideal even for single carriage systems.
Longer service life and reduced maintenance SKF profile rail guide carriages are factory pre-lubricated. The integrated lubricant reservoirs, located in the end plates, constantly relubricate the circulating balls. Both ends of the carriage have metal threaded lubrication ports to accommodate an automatic re-lubrication system. As standard, one grease nipple is provided with each carriage. These fully sealed carriages have double lip seals on both ends as well as side and inner seals. The seal design results in both low friction and high protection of the internal components.
Interchangeability and global availability The main dimensions of SKF profile rail guides are in accordance with DIN 645-1. This enables full interchangeability with all DIN-compliant brands. SKFs global sales and distribution network results in availability of replacement parts and serviceability for all systems worldwide.
LLT Design
Just as in rotary bearings, the raceways of profile rail guides can be arranged in an Xor an O-configuration. The technical characteristics of these two arrangements are the same except for their behaviour when subjected to a torsional moment. Generally, they show no difference in behaviour when it comes to compressive loads, lift-off loads and side loads or under longitudinal moments. The new profile rail guides from SKF feature an X-arrangement, based on the contact angle of the rolling elements ( fig. 1). The advantage of this arrangement is that deviations in parallelism and height, which usually appear in multi-axis systems, can be accommodated more effectively ( fig. 2). Due to the design-related smaller lever arm, the X-arrangement provides better self-aligning capability. In combination with a two-point contact of the rolling elements, running friction is kept to a minimum. This results in smooth and stick-slip-free operation of the guidance system.
A1
X-arrangement
O-arrangement
X-arrangement
O-arrangement
Product overview
LLTHC A Flanged carriage, standard length, standard height Further information on page 18
LLTHC R Slim-line carriage, standard length, extended height Further information on page 22
LLTHC U Slim-line carriage, standard length, standard height Further information on page 26
LLTHC LA Flanged carriage, extended length, standard height Further information on page 20
LLTHC LR Slim-line carriage, extended length, extended height Further information on page 24
LLTHC SU Slim-line carriage, short length, standard height Further information on page 28
Load rating
Definition of the basic dynamic load rating C
The radial load, constant in magnitude and direction, which a linear rolling bearing can in theory accommodate for a basic rating life represented by a travelled distance of 100 km (according to ISO 14728 Part 1).
Note: The SKF calculation for determining dynamic load capacity and moments is based on 100 km. However, the values of other manufacturers are frequently based on only 50 km. When comparing values, multiply the C values for LLT rail guides by 1,26.
= basic rating life [m] = basic rating life [h] = basic dynamic load rating [N] = equivalent load [N] = stroke length [m] = stroke frequency [double strokes/min] = mean speed [m/min] vm v1, v2 vn = travel speeds [m/min] t1, t2 tn = time proportions for v1, v2 vn [%] The formulae for calculating the rating life of profile rail guides apply to a stroke length of s 2 times the carriage length. At lower values the load rating is reduced. For additional information contact the SKF engineering service.
Fig. 3 M
Fig. 4
FV
FH
FH
= equivalent dynamic load [N] = external dynamic FV, FH loads [N] Madyn, Mbdyn, Mcdyn = equivalent dynamic moment load at respective coordinate [Nm] C = basic dynamic load rating [N] = permissible dynamic Ma, Mb, Mc moment [Nm] Formula (7) applies for the following systems: one rail with one carriage (all moments can occur) two rails with one carriage on each rail (Mcdyn not possible) one rail with two carriages (Madyn, Mbdyn not possible) Note: If different load stages exist for FV and FH, then FV and FH must be calculated individually using formula (5). An external load applied at any angle to the carriage must be divided into the proportions FV and FH. The amounts are then used in formula (7).
Fig. 5 M
Fig. 6
FV0
FV0
FH0
FH0
= equivalent static load [N] FVO, FHO = external static loads [N] Mastat, Mbstat, Mcstat = static equivalent moment load at respective coordinate [Nm] = permissible static Ma0, Mb0, Mc0 moment [Nm] Formula (8) applies for the following systems: one rail with one carriage (all moment loads can occur) two rails with one carriage on each rail (Mcstat not possible) one rail with two carriages (Mastat, Mbstat not possible) Note: An external load applied at any angle to the carriage must be divided into the proportions FV0 and FH0. The amounts are then used in formula (8).
Table 1 Static safety factor s0 Operating conditions Normal conditions Small vibrations or impact loads Medium vibrations or impact loads High vibrations or impact loads s0 min. 2 > 24 35 >5
Technical data
The general technical data applies to all the profile rail guides contained in this catalogue, including the carriages and rails. Special technical data is listed separately for the individual designs.
Temperature resistance
tmax = 100 C LLT rail guides can operate continuously at temperatures ranging from 20 to 80 C. They can operate at temperatures up to 100 C for brief periods only.
Fig. 7
Speed
vmax = 5 m/s
Lubrication
All carriages are factory pre-lubricated with SKF grease LGEP 2. For additional information, refer to chapter Lubrication, page 44.
Acceleration
amax = 75 m/s2
Friction
The SKF design with 4 ball rows results in a twopoint contact of each rolling element, regardless of the load direction. This reduces friction to a minimum ( fig. 7). The friction coefficient for LLT rail guides, without end seals, is approximately 0,003.
1 Rail
Material specifications 1 Steel, inductive hardened 2 Steel, case hardened 3 Bearing steel 4 Steel, zinc coated 5 POM, reinforced 6 EPU foam 7 Elastomer 8 Steel 9 Steel, zinc coated
10
therefore supplied with front, side and inner seals as standard, which results in long life expectancy.
Front seal Front seals are especially important since they provide protection for the carriage in the direction of movement. They are designed as double-lip seals in order to provide improved wiping properties.
Side seal Side seals effectively prevent contaminants from working their way into the system from below. Seal design can deviate per size.
Inner seal Inner seals are an additional means of protection against lubricant leakage. Seal design can deviate per size.
L2 S L3
Grease nipple1) Two lube ports with metal thread are located on both front sides of each carriage. As standard, one2) grease nipple for manual relubrication is supplied along with the carriage, while the opposite side is secured by a set screw. The metal thread also en ables the easy and reliable mounting of automatic lubricators.
L1 L
L2
L3
4,72 8 4,72 12
M5 M6
1) If
2) For
some accessories require longer grease nipples, they will be provided. size 15 two grease nipples are already mounted on the carriage.
11
Preload classes
Relation of preload and stiffness
To adjust a profile rail guide to the specific demands of a given application, it is advisable to choose an appropriate preload. This will positively affect the operating behaviour of the entire linear guidance system. Preload increases the stiffness of linear guides and thus reduces the deviation under load.
Generation of preload
Preload in the carriage is determined by the diameter of the balls. The use of balls with a defined larger diameter generates a preload in the carriage. The chosen oversized ball determines the degree of preload. The final preload will adjust after mounting the carriage onto the rail.
The preload should not amount to more than 1/3 of the bearing load F to avoid negative effects on the guides service life. Please refer to the chapter Typical application areas, page 46 to find suitable preload suggestions for different fields of application. Note: The basic load in the carriage resulting from the preload must be taken into consideration for the value C when calculating the service life: Ceff = Cdyn preload Example for a carriage of type 25 A with preload class T1: Ceff = 18 800 N 0,02 C Ceff = 18 424 N
Preload classes
SKF LLT profile rail guides are manu factured in three different preload classes. For additional information refer to table 2.
Table 2
Preload classes
TO Zero preload (zero to light preload) For extremely smooth-running rail guide systems with low friction and low external influences. This preload class is only available in P5 and P3 accuracy classes. T1 Light preload (2% of dynamic preload C) For precise rail guide systems with low external load and high requirements for overall stiffness. T2 Medium preload (8% of dynamic preload C) For precise rail guide systems with high external load and high requirements for overall stiffness, also recommended for single-rail systems. Above-average moment loads are absorbed without any significant elastic deformation. At only medium moment loads the overall stiffness is further improved.
Generation of preload
12
Accuracy classes
Accuracy
SKF manufactures its LLT profile rail guides in three accuracy classes. These accuracy classes define the maximum permissible tolerance range of a rail system in terms of height, width and parallelism. This choice determines the positioning accuracy of the system within the application. Please refer to table 3 and the chapter Typical application areas, page 46, for further information.
Accuracy class1) // Pa B // Pa A
Table 3
H B N A
Tolerances2) H N
m 100 40 20 40 20 10
30 15 7
30 15 7
Parallelism
This refers to the parallelism tolerance between the two reference planes of rail and carriage when the carriage is moved along the entire rail length, the rail being screwed to the reference plane. Please refer to diagram 1 for detailed information.
1) Measured 2) Values
Diagram 1
P5 = Standard P3 = Medium
13
Ordering key
Designations Type code C Carriage (carriage only)1) R Rail (rail only)1) S System2) Z Accessories (if ordered separately)1) Carriage size 15, 20, 25, 30, 35, 45 Carriage type A Flanged carriage, standard length, standard height LA Flanged carriage, extended length, standard height SU Slim-line carriage, short length, standard height U Slim-line carriage, standard length, standard height R Slim-line carriage, standard length, extended height LR Slim-line carriage, extended length, extended height Number of carriages per rail 1, 2, 4, 6, Preload class T0 Zero preload T1 Light preload, 2% C T2 Medium preload, 8% C Rail length 80 mm up to maximum rail length (1 mm steps) Precision class P5 Standard P3 Medium P1 High 3) Joined rail track (if not selected no code) A Yes Bellows (if not selected no code) B Combination of bellows to cover the complete system1) B2 Kit, type 2 (carriage to the end of the rail)4) B4 Kit, type 4 (between two carriages)4) Bellows: definition of number of folds xxx Number of folds / Splitting of sections No bellow in this section
Bellows material Standard material PUR, (temperature resistance +90 C) LAS Special material suitable for laser applications self fading, (temperature resistance +160 C) WEL Special material suitable for welding applications, (temperature resistance +260 C) Rail D D4 Rail, if customized according to drawing number Rail with blind holes
Distance between end face and first mounting hole of the rail E = 0 If no E specified, the holes at both rail ends will be positioned equidistantly from either end of the rail E = xx E dimension to be specified, for calculation and minimum E dimension, see page 31 System (Carriage mounted on rail, if not selected no code) M Yes4) Sealing S1 Scraper plate S3 Seal kit, additional front seal with scraper plate S7 Additional front seal
1) When 3) P1
ordered separately (not in a system). can consist of one rail, one or more carriages and accessories. only available as system. 4) If selected, accessories have to be ordered seperately and will not be mounted. Refer to page 34 to get more information about the accessories.
2) System
14
Ordering examples
LLTHC 25 A T0 P5 Carriage size 25 flanged carriage, standard length, standard height preload class T0 accuracy class P5
LLTHR 25-200 P5 /E=0 Rail size 25 200 mm length accuracy class P5 standard E dimension (equidistantly)
LLTHS 25 A 1 T0-200 P5 /E=0 System size 25 with one flanged carriage, standard length, standard height preload class T0 rail length 200 mm accuracy class P5 standard E dimension (equidistantly)
15
Product data
Carriages
Pages 1829
Size1) 15 20 25 30 35 45
C0
Size1)
C0
Size1)
C0
15 20 25 30 35 45
15 20 25 30 35 45
Size1) 20 25 30 35 45
C0
Size1)
C0
Size1)
C0
20 25 30 35 45
15 20 25 30 35 45
1) Front
16
Rails
Pages 3033
LLTHR rails
For mounting from above, supplied with protective plastic caps as standard.
LLTHR D4 rails
With blind holes for mounting from below.
17
Carriages
Carriage LLTHC A
Flanged carriage, standard length, standard height
Size1)
Accuracy class2)
T1
T2
15
g
P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1
LLTHC 15 A TO P5 LLTHC 15 A TO P3 LLTHC 20 A T0 P5 LLTHC 20 A T0 P3 LLTHC 25 A TO P5 LLTHC 25 A TO P3 LLTHC 30 A TO P5 LLTHC 30 A TO P3 LLTHC 35 A TO P5 LLTHC 35 A TO P3 LLTHC 45 A TO P5 LLTHC 45 A TO P3
LLTHC 15 A T1 P5 LLTHC 15 A T1 P3 LLTHC 15 A T1 P1 LLTHC 20 A T1 P5 LLTHC 20 A T1 P3 LLTHC 20 A T1 P1 LLTHC 25 A T1 P5 LLTHC 25 A T1 P3 LLTHC 25 A T1 P1 LLTHC 30 A T1 P5 LLTHC 30 A T1 P3 LLTHC 30 A T1 P1 LLTHC 35 A T1 P5 LLTHC 35 A T1 P3 LLTHC 35 A T1 P1 LLTHC 45 A T1 P5 LLTHC 45 A T1 P3 LLTHC 45 A T1 P1
LLTHC 15 A T2 P5 LLTHC 15 A T2 P3 LLTHC 15 A T2 P1 LLTHC 20 A T2 P5 LLTHC 20 A T2 P3 LLTHC 20 A T2 P1 LLTHC 25 A T2 P5 LLTHC 25 A T2 P3 LLTHC 25 A T2 P1 LLTHC 30 A T2 P5 LLTHC 30 A T2 P3 LLTHC 30 A T2 P1 LLTHC 35 A T2 P5 LLTHC 35 A T2 P3 LLTHC 35 A T2 P1 LLTHC 45 A T2 P5 LLTHC 45 A T2 P3 LLTHC 45 A T2 P1
20
g
25
g
30
g
35
g
45
g
1) Front 2) g 3) n
seal appearance can slightly deviate per size. P1 only available as system. Preferred range. For system designation please refer to designation system on page 14.
18
Carriage LLTHC A
W1 L4 D2 H1 H5 H H6 D1 H3 L L2 L3 N W L1 H2
S2 D3 H4
1) W3 E F
Size
Assembly dimensions W1 N H H2 H3
Carriage dimensions L1 L2 L3 L4 W3 H4 H5 D3 S2
15 20 25 30 35 45
mm 47 63 70 90 100 120 16 21,5 23,5 31 33 37,5 24 30 36 42 48 60 5,9 6,9 11 9 12,3 12,3 4,6 5 7 9 9,5 14 62 72 82 100,4 114 135 40 50 57 67,4 77 96 30 40 45 52 62 80 4,3 15 16,6 14,6 14,6 14,6 38 53 57 72 82 100 8 9 12 11,5 13 15 4,3 5,7 6,5 8 8 8,5 4,3 5,2 6,7 8,5 8,5 10,4
Size
dynamic MA/B
static MAo/Bo
15 20 25 30 35 45
mm 15 20 23 28 34 45 14 18 22 26 29 38 8,5 60 9,3 60 12,3 60 4,5 6 7 7,5 9,5 11 14 14 20 10 10 10 12 12 16 50 50 50 70 70 90 3 920 3 920 3 920 3 944 3 944 3 917
N 8 400 12 400 18 800 26 100 34 700 59 200 15 400 24 550 30 700 41 900 54 650 91 100
Nm 56 112 194 329 535 1215 103 221 316 528 842 1869 49 90 155 256 388 825 90 179 254 410 611 1270
1) For
2) Dynamic
detailed informations on grease nipples please refer to page 11. load capacities and moments are based on a travel life of 100 km. Please refer to page 7 for further details.
19
Carriages
Carriage LLTHC LA
Flanged carriage, extended length, standard height
Size1)
Accuracy class2)
T1
T2
20
g
P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1
LLTHC 20 LA T0 P5 LLTHC 20 LA T0 P3 LLTHC 25 LA TO P5 LLTHC 25 LA TO P3 LLTHC 30 LA TO P5 LLTHC 30 LA TO P3 LLTHC 35 LA TO P5 LLTHC 35 LA TO P3 LLTHC 45 LA TO P5 LLTHC 45 LA TO P3
LLTHC 20 LA T1 P5 LLTHC 20 LA T1 P3 LLTHC 20 LA T1 P1 LLTHC 25 LA T1 P5 LLTHC 25 LA T1 P3 LLTHC 25 LA T1 P1 LLTHC 30 LA T1 P5 LLTHC 30 LA T1 P3 LLTHC 30 LA T1 P1 LLTHC 35 LA T1 P5 LLTHC 35 LA T1 P3 LLTHC 35 LA T1 P1 LLTHC 45 LA T1 P5 LLTHC 45 LA T1 P3 LLTHC 45 LA T1 P1
LLTHC 20 LA T2 P5 LLTHC 20 LA T2 P3 LLTHC 20 LA T2 P1 LLTHC 25 LA T2 P5 LLTHC 25 LA T2 P3 LLTHC 25 LA T2 P1 LLTHC 30 LA T2 P5 LLTHC 30 LA T2 P3 LLTHC 30 LA T2 P1 LLTHC 35 LA T2 P5 LLTHC 35 LA T2 P3 LLTHC 35 LA T2 P1 LLTHC 45 LA T2 P5 LLTHC 45 LA T2 P3 LLTHC 45 LA T2 P1
25
g
30
g
35
g
45
g
1) Front 2) g 3) n
seal appearance can slightly deviate per size. P1 only available as system. Preferred range. For system designation please refer to designation system on page 14.
20
Carriage LLTHC LA
W1 L4 D2 H1 H5 H H6 D1 H3 L L2 L3 N W L1 H2
S2 D3 H4
1)
W3 E F
Size
Assembly dimensions W1 N H H2 H3
Carriage dimensions L1 L2 L3 L4 W3 H4 H5 D3 S2
20 25 30 35 45
mm 63 70 90 100 120 21,5 23,5 31 33 37,5 30 36 42 48 60 6,9 11 9 12,3 12,3 5 7 9 9,5 14 88,2 104,1 125,4 142,5 167 66,2 79,1 92,4 105,5 128 40 45 52 62 80 15 16,6 14,6 14,6 14,6 53 57 72 82 100 9 12 11,5 13 15 5,7 6,5 8 8 8,5 5,2 6,7 8,5 8,5 10,4
Size
dynamic MA/B
static MAo/Bo
20 25 30 35 45
N 15 200 24 400 33 900 45 000 72 400 32 700 44 600 60 800 79 400 121 400
Nm 137 252 428 694 1 485 295 460 767 1 224 2 491 150 287 466 706 1 376 322 525 836 1 246 2 308
1) For
2) Dynamic
detailed informations on grease nipples please refer to page 11. load capacities and moments are based on a travel life of 100 km. Please refer to page 7 for further details.
21
Carriages
Carriage LLTHC R
Slim-line carriage, standard length, extended height
Size1)
Accuracy class2)
T1
T2
15
g
P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1
LLTHC 15 R TO P5 LLTHC 15 R TO P3 LLTHC 25 R TO P5 LLTHC 25 R TO P3 LLTHC 30 R TO P5 LLTHC 30 R TO P3 LLTHC 35 R TO P5 LLTHC 35 R TO P3 LLTHC 45 R TO P5 LLTHC 45 R TO P3
LLTHC 15 R T1 P5 LLTHC 15 R T1 P3 LLTHC 15 R T1 P1 LLTHC 25 R T1 P5 LLTHC 25 R T1 P3 LLTHC 25 R T1 P1 LLTHC 30 R T1 P5 LLTHC 30 R T1 P3 LLTHC 30 R T1 P1 LLTHC 35 R T1 P5 LLTHC 35 R T1 P3 LLTHC 35 R T1 P1 LLTHC 45 R T1 P5 LLTHC 45 R T1 P3 LLTHC 45 R T1 P1
LLTHC 15 R T2 P5 LLTHC 15 R T2 P3 LLTHC 15 R T2 P1 LLTHC 25 R T2 P5 LLTHC 25 R T2 P3 LLTHC 25 R T2 P1 LLTHC 30 R T2 P5 LLTHC 30 R T2 P3 LLTHC 30 R T2 P1 LLTHC 35 R T2 P5 LLTHC 35 R T2 P3 LLTHC 35 R T2 P1 LLTHC 45 R T2 P5 LLTHC 45 R T2 P3 LLTHC 45 R T2 P1
25
g
30
g
35
g
45
g
1) Front 2) g 3) n
seal appearance can slightly deviate per size. P1 only available as system. Preferred range. For system designation please refer to designation system on page 14.
22
Carriage LLTHC R
L4 D2 H1 H5
L1 H2 H
W1
S2 H4
H6 D1
H3 L N W
L2 L3 1)
W3 E F
Size
Assembly dimensions W1 N H H2 H3
Carriage dimensions L1 L2 L3 L4 W3 H4 H5 S2
15 25 30 35 45
mm 34 48 60 70 86 9,5 12,5 16 18 20,5 28 40 45 55 70 7,8 12,2 14,3 18 20,9 4,6 7 9 9,5 14 62 82 100,4 114 135 40 57 67,4 77 96 26 35 40 50 60 15 16,6 14,6 14,6 14,6 26 35 40 50 60 7,5 10 11,2 17 20,5 8,3 10,5 11 15 18,5
M4 M6 M8 M8 M10
Size
dynamic MA/B
static MAo/Bo
15 25 30 35 45
N 8 400 18 800 26 100 34 700 59 200 15 400 30 700 41 900 54 650 91 100
Nm 56 194 329 535 1 215 103 316 528 842 1 869 49 155 256 388 825 90 254 410 611 1 270
1) For
2) Dynamic
detailed informations on grease nipples please refer to page 11. load capacities and moments are based on a travel life of 100 km. Please refer to page 7 for further details.
23
Carriages
Carriage LLTHC LR
Slim-line carriage, extended length, extended height
Size1)
Accuracy class2)
T1
T2
20
g
P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1
LLTHC 20 LR TO P5 LLTHC 20 LR TO P3 LLTHC 25 LR TO P5 LLTHC 25 LR TO P3 LLTHC 30 LR TO P5 LLTHC 30 LR TO P3 LLTHC 35 LR TO P5 LLTHC 35 LR TO P3 LLTHC 45 LR TO P5 LLTHC 45 LR TO P3
LLTHC 20 LR T1 P5 LLTHC 20 LR T1 P3 LLTHC 20 LR T1 P1 LLTHC 25 LR T1 P5 LLTHC 25 LR T1 P3 LLTHC 25 LR T1 P1 LLTHC 30 LR T1 P5 LLTHC 30 LR T1 P3 LLTHC 30 LR T1 P1 LLTHC 35 LR T1 P5 LLTHC 35 LR T1 P3 LLTHC 35 LR T1 P1 LLTHC 45 LR T1 P5 LLTHC 45 LR T1 P3 LLTHC 45 LR T1 P1
LLTHC 20 LR T2 P5 LLTHC 20 LR T2 P3 LLTHC 20 LR T2 P1 LLTHC 25 LR T2 P5 LLTHC 25 LR T2 P3 LLTHC 25 LR T2 P1 LLTHC 30 LR T2 P5 LLTHC 30 LR T2 P3 LLTHC 30 LR T2 P1 LLTHC 35 LR T2 P5 LLTHC 35 LR T2 P3 LLTHC 35 LR T2 P1 LLTHC 45 LR T2 P5 LLTHC 45 LR T2 P3 LLTHC 45 LR T2 P1
25
g
30
g
35
g
45
g
1) Front 2) g 3) n
seal appearance can slightly deviate per size. P1 only available as system. Preferred range. For system designation please refer to designation system on page 14.
24
Carriage LLTHC LR
L4 D2 H1 H5
L1 H2 H
W1
S2 H4
H6 D1
H3 L N W
L2 L3 1)
W3 E F
Size
Assembly dimensions W1 N H H2 H3
Carriage dimensions L1 L2 L3 L4 W3 H4 H5 S2
20 25 30 35 45
mm 44 48 60 70 86 12 12,5 16 18 20,5 30 40 45 55 70 8,3 12,2 14,3 18 20,9 5 7 9 9,5 14 88,2 104,1 125,4 142,5 167 66,2 79,1 92,4 105,5 128 50 50 60 72 80 15 16,6 14,6 14,6 14,6 32 35 40 50 60 6,5 10 11,2 17 20,5 5,7 10,5 11 15 18,5
M5 M6 M8 M8 M10
Size
dynamic MA/B
static MAo/Bo
20 25 30 35 45
N 15 200 24 400 33 900 45 000 72 400 32 700 44 600 60 800 79 400 121 400
Nm 137 252 428 694 1 485 295 460 767 1 224 2 491 150 287 466 706 1 376 322 525 836 1 246 2 308
1) For
2) Dynamic
detailed informations on grease nipples please refer to page 11. load capacities and moments are based on a travel life of 100 km. Please refer to page 7 for further details.
25
Carriages
Carriage LLTHC U
Slim-line carriage, standard length, standard height
Size1)
Accuracy class2)
T1
T2
15
g
P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1
LLTHC 15 U TO P5 LLTHC 15 U TO P3 LLTHC 20 U T0 P5 LLTHC 20 U T0 P3 LLTHC 25 U TO P5 LLTHC 25 U TO P3 LLTHC 30 U TO P5 LLTHC 30 U TO P3 LLTHC 35 U TO P5 LLTHC 35 U TO P3 LLTHC 45 U TO P5 LLTHC 45 U TO P3
LLTHC 15 U T1 P5 LLTHC 15 U T1 P3 LLTHC 15 U T1 P1 LLTHC 20 U T1 P5 LLTHC 20 U T1 P3 LLTHC 20 U T1 P1 LLTHC 25 U T1 P5 LLTHC 25 U T1 P3 LLTHC 25 U T1 P1 LLTHC 30 U T1 P5 LLTHC 30 U T1 P3 LLTHC 30 U T1 P1 LLTHC 35 U T1 P5 LLTHC 35 U T1 P3 LLTHC 35 U T1 P1 LLTHC 45 U T1 P5 LLTHC 45 U T1 P3 LLTHC 45 U T1 P1
LLTHC 15 U T2 P5 LLTHC 15 U T2 P3 LLTHC 15 U T2 P1 LLTHC 20 U T2 P5 LLTHC 20 U T2 P3 LLTHC 20 U T2 P1 LLTHC 25 U T2 P5 LLTHC 25 U T2 P3 LLTHC 25 U T2 P1 LLTHC 30 U T2 P5 LLTHC 30 U T2 P3 LLTHC 30 U T2 P1 LLTHC 35 U T2 P5 LLTHC 35 U T2 P3 LLTHC 35 U T2 P1 LLTHC 45 U T2 P5 LLTHC 45 U T2 P3 LLTHC 45 U T2 P1
20
g
25
g
30
g
35
g
45
g
1) Front 2) g 3) n
seal appearance can slightly deviate per size. P1 only available as system. Preferred range. For system designation please refer to designation system on page 14.
26
Carriage LLTHC U
H5 D2 H1
L4
L1 H2 H
W1
S2 H4
H6 D1 L
H3 N W
L2 L3 1) W3
Size
Assembly dimensions W1 N H H2 H3
Carriage dimensions L1 L2 L3 L4 W3 H4 H5 S2
15 20 25 30 35 45
mm 34 44 48 60 70 86 9,5 12 12,5 16 18 20,5 24 30 36 42 48 60 4,2 8,3 8,2 11,3 11 10,9 4,6 5 7 9 9,5 14 62 72 82 100,4 114 135 40 50 57 67,4 77 96 26 36 35 40 50 60 4,3 15 16,6 14,6 14,6 14,6 26 32 35 40 50 60 3,8 6,5 6,5 8,5 10 12 4,3 5,7 6,5 8 8 8,5
M4 M5 M6 M8 M8 M10
Size
dynamic MA/B
static MAo/Bo
15 20 25 30 35 45
N 8 400 12 400 18 800 26 100 34 700 59 200 15 400 24 550 30 700 41 900 54 650 91 100
Nm 56 112 194 329 535 1 215 103 221 316 528 842 1 869 49 90 155 256 388 825 90 179 254 410 611 1 270
1) For
2) Dynamic
detailed informations on grease nipples please refer to page 11. load capacities and moments are based on a travel life of 100 km. Please refer to page 7 for further details.
27
Carriages
Carriage LLTHC SU
Slim-line carriage, short length, standard height
Size1)
Accuracy class2)
T1
15
g
P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1
LLTHC 15 SU TO P5 LLTHC 15 SU TO P3 LLTHC 20 SU T0 P5 LLTHC 20 SU T0 P3 LLTHC 25 SU TO P5 LLTHC 25 SU TO P3 LLTHC 30 SU TO P5 LLTHC 30 SU TO P3 LLTHC 35 SU TO P5 LLTHC 35 SU TO P3
LLTHC 15 SU T1 P5 LLTHC 15 SU T1 P3 LLTHC 15 SU T1 P1 LLTHC 20 SU T1 P5 LLTHC 20 SU T1 P3 LLTHC 20 SU T1 P1 LLTHC 25 SU T1 P5 LLTHC 25 SU T1 P3 LLTHC 25 SU T1 P1 LLTHC 30 SU T1 P5 LLTHC 30 SU T1 P3 LLTHC 30 SU T1 P1 LLTHC 35 SU T1 P5 LLTHC 35 SU T1 P3 LLTHC 35 SU T1 P1
20
g
25
g
30
g
35
g
1) Front 2) g 3) n
seal appearance can slightly deviate per size. P1 only available as system. Preferred range. For system designation please refer to designation system on page 14.
28
Carriage LLTHC SU
L4 D2 H1 H5
L1 H2 H H3
W1
S2 H4
H6 D1 L
B
N W
L2 1)
W3 E F
Size
Assembly dimensions W1 N H H2 H3
Carriage dimensions L1 L2 L4 W3 H4 H5 S2
15 20 25 30 35
mm 34 44 48 60 70 9,5 12 12,5 16 18 24 30 36 42 48 4,2 8,3 8,2 11,3 11 4,6 5 7 9 9,5 47,6 54,1 63,8 78 88,4 25,6 32,1 38,8 45 51,4 4,3 15 16,6 14,6 14,6 26 32 35 40 50 3,8 6,5 6,5 8,5 10 4,3 5,7 6,5 8 8
M4 M5 M6 M8 M8
Size
dynamic MA/B
static MAo/Bo
15 20 25 30 35
mm 15 20 23 28 34 14 18 22 26 29 60 60 60 80 80 4,5 6 7 9 9 7,5 9,5 11 14 14 8,5 10 9,3 10 12,3 10 13,8 12 17 12 50 50 50 70 70 3 920 3 920 3 920 3 944 3 944
N 5 800 9 240 13 500 19 200 25 500 9 000 14 400 19 600 26 600 34 800
Nm 39 83 139 242 393 60 130 202 335 536 21 41 73 120 182 32 64 106 166 248
1) For
2) Dynamic
detailed informations on grease nipples please refer to page 11. load capacities and moments are based on a travel life of 100 km. Please refer to page 7 for further details.
29
Rails
LLTHR rails
For mounting from above, supplied with protective plastic caps as standard. Note: If a rail length is required that exceeds the maximum length available, joined rails can be ordered. These rails are manufactured to match seamlessly to each other.
Accuracy class1)
Multipiece rail
Pitch F mm
15
g
P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1 P5 P3 P1
LLTHR 15 - P5 LLTHR 15 - P3 LLTHR 15 - P1 LLTHR 20 - P5 LLTHR 20 - P3 LLTHR 20 - P1 LLTHR 25 - P5 LLTHR 25 - P3 LLTHR 25 - P1 LLTHR 30 - P5 LLTHR 30 - P3 LLTHR 30 - P1 LLTHR 35 - P5 LLTHR 35 - P3 LLTHR 35 - P1 LLTHR 45 - P5 LLTHR 45 - P3 LLTHR 45 - P1 LLTHR 15 - P5 A LLTHR 15 - P3 A LLTHR 15 - P1 A LLTHR 20 - P5 A LLTHR 20 - P3 A LLTHR 20 - P1 A LLTHR 25 - P5 A LLTHR 25 - P3 A LLTHR 25 - P1 A LLTHR 30 - P5 A LLTHR 30 - P3 A LLTHR 30 - P1 A LLTHR 35 - P5 A LLTHR 35 - P3 A LLTHR 35 - P1 A LLTHR 45 - P5 A LLTHR 45 - P3 A LLTHR 45 - P1 A
60
20
g
60
25
g
60
30
g
80
35
g
80
45
g
105
1) g 2) n
P1 only available as system. Preferred range, replace by rail length in mm, e. g. LLTHR 15 - 1000 P5
30
LLTHR rails
B
E D2 H1 W F
H6 D1 L
Size
Dimensions W H1 H6 D1 D2 Emin
0,75
Weight Emax
0,75
Lmax
1,5
15 20 25 30 35 45
mm 15 20 23 28 34 45 14 18 22 26 29 38 8,5 9,3 12,3 13,8 17 20,8 4,5 6 7 9 9 14 7,5 9,5 11 14 14 20 10 10 10 12 12 16 50 50 50 70 70 90 60 60 60 80 80 105 3 920 3 920 3 920 3 944 3 944 3 917
The E dimension designates the distance from the rail end to centre of the first attachment hole. If no customerspecific E dimension is provided with the order, the rails are produced according to the following formulae:
L z* = F
L F (z 1) E = 2
where E = Rail end dimension F = Distance of attachment holes L = Rail length z = number of attachment holes The distance of the first and last attachment holes is produced equidistantly.
31
Rails
LLTHR D4 rails
For mounting from below. Note: If a rail length is required that exceeds the maximum length available, joined rails can be ordered. These rails are manufactured to match seamlessly to each other.
Accuracy class1)
Multipiece rail
Pitch F mm
15
g
P5 D4 P3 D4 P1 D4 P5 D4 P3 D4 P1 D4 P5 D4 P3 D4 P1 D4 P5 D4 P3 D4 P1 D4 P5 D4 P3 D4 P1 D4 P5 D4 P3 D4 P1 D4
LLTHR 15 - P5 D4 LLTHR 15 - P3 D4 LLTHR 15 - P1 D4 LLTHR 20 - P5 D4 LLTHR 20 - P3 D4 LLTHR 20 - P1 D4 LLTHR 25 - P5 D4 LLTHR 25 - P3 D4 LLTHR 25 - P1 D4 LLTHR 30 - P5 D4 LLTHR 30 - P3 D4 LLTHR 30 - P1 D4 LLTHR 35 - P5 D4 LLTHR 35 - P3 D4 LLTHR 35 - P1 D4 LLTHR 45 - P5 D4 LLTHR 45 - P3 D4 LLTHR 45 - P1 D4 LLTHR 15 - P5 A D4 LLTHR 15 - P3 A D4 LLTHR 15 - P1 A D4 LLTHR 20 - P5 A D4 LLTHR 20 - P3 A D4 LLTHR 20 - P1 A D4 LLTHR 25 - P5 A D4 LLTHR 25 - P3 A D4 LLTHR 25 - P1 A D4 LLTHR 30 - P5 A D4 LLTHR 30 - P3 A D4 LLTHR 30 - P1 A D4 LLTHR 35 - P5 A D4 LLTHR 35 - P3 A D4 LLTHR 35 - P1 A D4 LLTHR 45 - P5 A D4 LLTHR 45 - P3 A D4 LLTHR 45 - P1 A D4
60
20
g
60
25
g
60
30
g
80
35
g
80
45
g
105
1) g 2) n
32
LLTHR D4 rails
B
E H1 W F
H7 S1
Size
Dimensions W H1 H7 S1 Emin
0,75
Weight Emax
0,75
Lmax
1,5
15 20 25 30 35 45
The E dimension designates the distance from the rail end to centre of the first attachment hole. If no customerspecific E dimension is provided with the order, the rails are produced according to the following formulae:
L z* = F
L F (z 1) E = 2
where E = Rail end dimension F = Distance of attachment holes L = Rail length z = number of attachment holes The distance of the first and last attachment holes is produced equidistantly.
33
Accessories
Accessories Item name Illustration1) Purpose Scraper plates are spring-steel, non-contact components. They protect the front seal from, for example, coarse contaminants or hot metal chips.
Scraper plate
Additional front seals are contact seals that can be attached to the carriage end faces. They are single-lip seals consisting of special heavy-duty material and offer additional protection against liquids and smaller contaminants.
Seal kit
The seal kit consists of a metal scraper and an additional front seal. It is intended for applications involving exposure to coarse and fine dirt as well as liquids.
Bellows
Bellows protect the entire system against solid and liquid contaminants from above. They are suitable for highly contaminated environments like machining centres in the woodworking and metals industries.
1) Illustrations
show size 35. Appearance can vary slightly depending on the size.
34
Scraper plate
Material: spring steel according to DIN EN 10088 Appearance: black Designed with a specified maximum gap of 0,2 to 0,3 mm Mounting Mounting screws are supplied as standard. When mounting, be sure there is an even space between the rail and scraper plate. Note: Can be ordered in combination with an additional front seal as a kit, using the designation LLTHZ S3.
Scraper plate
Illustrations show size 35. Appearance can vary slightly depending on the size.
Scraper plate
W W1
H H2
H1 D1 R1 W2 D3 T1
Size
Dimensions D1 D31) R1 mm 3,6 5,5 5,5 6,5 6,5 6,5 1,75 1,75 2,25
W1
W2 H
H1
H2
T1 max
15 20 25 30 35 45
1) If
52 67
30,1 38,3
1,5 1,8 1,5 1,8 1,5 1,8 1,5 1,8 1,5 1,8 1,5 1,8
longer grease nipple and screws are needed, they are included.
35
Accessories
Front seal
Illustrations show size 35. Appearance can vary slightly depending on the size.
W W1
H H2
H1 D1 D2 W2 D3 T1
Size 15 20 25 30 35 45
Dimensions D1 D2 D31) W mm 3,6 3,4 5,5 3,4 5,5 4,5 31,6 42,6 46,6
W1
W2 H
H1
H2
T1
52 67
30,1 38,3
3 3 3 4 4 4
4 4 4 5 5 5
6,5 3,4 57,9 6,5 4,5 3,4 67,3 6,5 5,5 3,4 83,3
1) If
longer grease nipple and screws are needed, they are included.
36
Seal kit
The seal kit consists of the following components: Scraper plate Additional front seal
Seal kit
Illustrations show size 35. Appearance can vary slightly depending on the size.
Seal kit
W W1
H H2
H1 D1 D2 W2 D3
Size 15 20 25 30 35 45
Dimensions D1 D2 D31) mm 3,6 5,5 5,5 6,5 6,5 6,5 3,4 3,4 4,5 3,4 4,5 5,5 3,4 3,4
W1
W2
H1
H2
52 67
30,1 38,3
4 4 4 5 5 5
1) If
longer grease nipple and screws are needed, they are included.
37
Accessories
Bellows
Temperature resistance
tmax = 90 C. During continuous operation the allowed temperature range is from 20 to 80 C. Special materials for higher temperature resistance are available on request.
3
Material
Bellows are made of polyester fabric with a polyurethane coating. Adapter plates are made of aluminium.
6 7 5
Size
Type 2 with fastening plate for the carriage and end plate for the rail LLTHZ 15 B2 .. LLTHZ 20 B2 .. LLTHZ 25 B2 .. LLTHZ 30 B2 .. LLTHZ 35 B2 .. LLTHZ 45 B2 ..
15 20 25 30 35 45
1) Replace
38
Mounting
The bellows are partly pre-assembled. The mounting screws are supplied. Note: Prior to mounting, the grease nipples on the carriage must be removed. For bellow arrangement type 2 ( table 1) the end faces of the rails have to be equipped with threaded fixation holes.
H5 H H6 S1 H3 H
4
11,2 S2 W3 W4
Lmin/Lmax
3,4
H4
H5
H6
S1
S2
W4 min W4 max SF
23,5 29,5 35 41 47 59
Lmin = n W4 min Lmax = n W4 max Stroke = n SF where = Carriage length L1 (please refer to LA the dimension tables of the carriages) plus 2 11,2 mm for the adapter plates. L = Rail length [mm] Lmax = Bellows stretched Lmin = Bellow pushed together n = total number of folds per carriage side W4 = maximum and minimum extension per fold Stroke = Stroke [mm] = Stroke per fold ( table 2) SF
1) For 2) For
Lmax
11,2
LA L1
Lmin
11,2
1) Calculation
for maximum possible stroke. Calculation of bellow type 4 on request, specifications on stroke length required.
39
Mounting
General instructions
The following mounting instructions1) are applicable to all carriage types. To maintain the high precision of SKF LLT profile rail guides, the carriages must be carefully handled during transport and subsequent assembly. To provide protection during transport, storage and assembly, LLT rails and carriages are supplied with a corrosion inhibitor. This inhibitor does not need to be removed if the recommended lubricants are used.
Mounting with laterally fixed rails and carriages 4 Fig. 1
3 2 1 1 2
Carriage
Each carriage has one ground reference side (please refer to dimension H2 in the drawings of the carriages ( pages 18 ff.). Options for securing the carriages laterally ( fig. 1) 3 Stop edges 4 Retaining strips Note: If mounted correctly, the carriage should move easily on the rail when pushed. During assembly, secure the carriage to prevent it from falling.
1) For
40
Rails can be fastened from both above ( fig. 4 and 5) and below ( fig. 3, rail type LLTHR D4).
Fig. 4
Fig. 5
C
R2 H2 H1 R1 O4 O1 H3 H2 H1 R1 O3 H1 R1 O3 R2 O2 H2 R2 O5 H3
Table 1 Stop edges, corner radii and screw sizes Size Dimensions H1 H1 min max mm 2,5 2,5 3,0 3,0 3,5 4,5 3,5 4,0 5,0 5,0 6,0 8,0 0,4 0,6 0,8 0,8 0,8 0,8 4 5 5 6 6 8 0,6 0,6 0,8 0,8 0,8 0,8 6 9 10 10 13 14 R1 max H2 R2 max H31) Screw O1 ISO 4762 4 Piece M5 x 12 M6 x 16 M8 x 20 M10 x 20 M10 x 25 M12 x 30 M4 12 M5 16 M6 18 M8 20 M8 25 M10 30 O2 O31) Rail M4 20 M5 25 M6 30 M8 30 M8 35 M12 45 M5 12 M6 16 M6 20 M8 20 M8 25 M12 30 M4 12 M5 16 M6 18 M8 20 M8 25 M10 30 O41) O52)
15 20 25 30 35 45
1) The 2) For
stated values are only recommendations carriage type SU two screws are sufficient to withstand the maximum load.
Table 2 Tightening torques of mounting screws Screw strength class Screw M4 M5 Nm M6 M8 M10 M12
Table 3 Dimensions and guide values for permissible lateral forces without additional lateral support ( fig. 2) Carriages Screw strength class A, U, R 8.8 12.9 8.8 12.9 8.8 12.9 Carriages 01 O2 05 11% C 18% C 8% C 14% C 8% C 13% C Rails 03 04
for counterparts made out of steel or cast iron 8.8 2,9 5,75 9,9 12.9 4,95 9,7 16,5 for counterparts made out of aluminium 8.8 1,93 3,83 6,6 12.9 3,3 6,47 11
24 40 16 27
48 81 32 54
83 140 55 93
23% C 11% C 35% C 18% C 18% C 8% C 26% C 14% C 12% C 8% C 21% C 13% C
6% C 6% C 10% C 10% C 4% C 7% C 4% C 7% C
LA, LR SU
9% C 9% C 15% C 15% C
41
S1
5,2 104
S2
6,6 105
4,7 105
3,3 105
42
Parallelism
The parallelism of mounted rails is measured on the rails and the carriages. The values for the deviation in parallelism Pa are applicable to all carriage types. Deviation in parallelism Pa slightly increases the preload. If the values are within the specified range in table 6, the service life of the rail guide system will not be influenced. Precision mounting requires a stiff, highprecision adjacent construction. For standard mounting, the adjacent construction is resilient and the tolerances for deviation in parallelism can be doubled.
Deviation in parallelism Pa // Pa
Table 6
Size
Tolerance class T0
T1 (2% C)
T2 (8% C)
15 20 25 30 35 45 Carriage type SU 15 20 25 30 35
43
Lubrication
To enable optimum operation and long service life, LLT profile rail guides must be sufficiently lubricated to prevent metal-tometal contact between the rolling elements and the raceways. Lubrication reduces wear and, at the same time, provides protection against corrosion. Caution: To prevent damage to the LLT carriages, do not use grease with any solid lubricant such as graphite. Note: LLT profile rail guides should never operate without basic lubrication.
Initial lubrication
An initial lubrication is not required, as SKF profile rail guides are factory pre-lubricated and ready to mount. In cases where a different type of grease is required, the carriages should be thoroughly cleaned and regreased prior to mounting. Please refer to table 1 for appropriate grease quantity and apply it three times. This initial lubrication has to be applied according to the steps below: 1 Grease each carriage according to the quantities listed in table 1. 2 Move the carriage three times backwards and forwards with stroke = carriage length. 3 Repeat steps 1 and 2 again, twice.
Re-lubrication
The lubrication intervals for profile rail guides depend primarily on the average running speed, operating temperature and grease quality. The intervals recommended for fixed operating conditions are listed in table 2. For appropriate grease quantity refer to table 1. Where contamination, use of coolants, vibration, shock loads etc. form part of the environmental conditions, it is advisable to reduce relubrication intervals accordingly.
Factory pre-lubrication
LLT carriages are factory pre-lubricated with SKF LGEP 2. This grease has a consistency of 2 on the NLGI scale, which is in accordance with DIN 51 825. To provide protection during transport, storage and assembly, LLT rails and carriages are coated with a corrosion inhibitor. This inhibitor does not need to be removed if the recommended lubricants are used.
Table 1 Size Grease quantity Carriage type A, R, U cm3 0,4 0,7 1,4 2,2 2,2 4,7 0,9 1,8 2,9 2,9 6,1 0,3 0,6 1,1 1,8 1,8
LA, LR
SU
15 20 25 30 35 45
Table 2 Size Lubrication intervals1) Under normal operating conditions, v 1 m/s Travel under load 0,15 C 0,3 C km 5 000 5 000 10 000 10 000 10 000 10 000
00 grease reduces the relubrication intervals to 75% of the stated values
15 20 25 30 35 45
1) NLGI
44
45
Handling Linear robotics Linear tables Modules and axis Pneumatic automation Plastic injection moulding Clamping / injecting Machine hood Woodworking Portal and gantry Machine hood Printing Cutting and transport systems Packaging Labelling Stacking/palletizing Medical X-ray Patient tables Laboratory automation Machine tool Cutting Sawing
+ + + +
+ + + + +
+ + + +
+ + + + +
+ + +
+ +
+ +
+ +
+ +
+ +
+ +
+ + + +
+ +
+ + +
+ + + +
+ + +
+ + + + + +
Symbols: + Suitable
46
Please complete form and send to your SKF representative or authorized distributor.
1a Customer
Company
2 SKF contact
Company
Address 1
Address 1
Address 2
Address 2
City
Post code
City
Post code
Country
Country
Phone
Fax
Phone
Fax
1b Contact
Name telephone mobile
Job title
Department
Name
telephone
mobile
Job title
Department
Name
telephone
mobile
Job title
Department
N New design
N Other:
N Woodworking N Packaging
N Printing N Other:
47
N1
N2
N3
N4
N Other:
N1 8 Stroke
N2
kg
z y x Fy Fz Mz Mx My Fy
13 Speed
Maximum
14 Acceleration
Maximum
% 17 Dynamic diagram
S [mm]
t [s]
48
18 Accuracy class
(Details can be found in the LLT product catalog on page 13)
N P3 (medium)
N P1 (high)
N T1 (Light preload 2% C)
N T2 (Medium preload 8% C)
Carriages
D
Rails Customer interface 21 Environmental conditions N Mounted from above N Mounted from below N Other
49
Evolving by-wire technology SKF has a unique expertise in the fast-growing bywire technology, from fly-by-wire, to drive-bywire, to work-by-wire. SKF pioneered practical flyby-wire technology and is a close working partner with all aerospace industry leaders. As an example, virtually all aircraft of the Airbus design use SKF by-wire systems for cockpit flight control.
SKF is also a leader in automotive by-wire technology, and has partnered with automotive engineers to develop two concept cars, which employ SKF mechatronics for steering and braking. Further by-wire development has led SKF to produce an all-electric forklift truck, which uses mechatronics rather than hydraulics for all controls.
Seals
Lubrication systems
Mechatronics
Services
50
Harnessing wind power The growing industry of wind-generated electric power provides a source of clean, green electricity. SKF is working closely with global industry leaders to develop efficient and trouble-free turbines, providing a wide range of large, highly specialized bearings and condition monitoring systems to extend equipment life of wind farms located in even the most remote and inhospitable environments.
Working in extreme environments In frigid winters, especially in northern countries, extreme sub-zero temperatures can cause bearings in railway axleboxes to seize due to lubrication starvation. SKF created a new family of synthetic lubricants formulated to retain their lubrication viscosity even at these extreme temperatures. SKF knowledge enables manufacturers and end user customers to overcome the performance issues resulting from extreme temperatures, whether hot or cold. For example, SKF products are at work in diverse environments such as baking ovens and instant freezing in food processing plants.
Developing a cleaner cleaner The electric motor and its bearings are the heart of many household appliances. SKF works closely with appliance manufacturers to improve their products performance, cut costs, reduce weight, and reduce energy consumption. A recent example of this cooperation is a new generation of vacuum cleaners with substantially more suction. SKF knowledge in the area of small bearing technology is also applied to manufacturers of power tools and office equipment.
Maintaining a 350 km/h R&D lab In addition to SKFs renowned research and development facilities in Europe and the United States, Formula One car racing provides a unique environment for SKF to push the limits of bearing technology. For over 60 years, SKF products, engineering and knowledge have helped make Scuderia Ferrari a formidable force in F1 racing. (The average racing Ferrari utilizes around 150 SKF components.) Lessons learned here are applied to the products we provide to automakers and the aftermarket worldwide.
Delivering Asset Efficiency Optimization Through SKF Reliability Systems, SKF provides a comprehensive range of asset efficiency products and services, from condition monitoring hardware and software to maintenance strategies, engineering assistance and machine reliability programmes. To optimize efficiency and boost productivity, some industrial facilities opt for an Integrated Maintenance Solution, in which SKF delivers all services under one fixed-fee, performance-based contract.
Planning for sustainable growth By their very nature, bearings make a positive contribution to the natural environment, enabling machinery to operate more efficiently, consume less power, and require less lubrication. By raising the performance bar for our own products, SKF is enabling a new generation of high-efficiency products and equipment. With an eye to the future and the world we will leave to our children, the SKF Group policy on environment, health and safety, as well as the manufacturing techniques, are planned and implemented to help protect and preserve the earths limited natural resources. We remain committed to sustainable, environmentally responsible growth.
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SKF is a registered trademark of the SKF Group. SKF Group 2010 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. PUB MT/P1 07061/2 EN April 2010 Printed in Sweden on environmentally friendly paper.
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