Router Copy carver

Introduction
Remaking anything is become very need of present age. Copy the main design fast and precise is very important, for such job complex CNC machine are used but these are too expensive to buy. If copying job is limited to wood and soft metal R !"#R C $% C&R'#R is the possible solution for that. It copy the parent design very accurately and in fast way and the mechanism simple and efficient that it does not need any special skills

Woodcarving(the obvious, capable of replicating any three dimensional woodcarving through the rough out and detail stages. #ither use an original woodcarving or as many others do, an original of other material that you would like to replicate in wood. $lastic figurines and ceramic green ware make excellent

originals to copy. )ince many of these shapes are cast from molds they have minimal if any undercuts to deal with, making them the ideal item to use for an original on the Copy Carver

Theory
"his mechanism works on the principal of relative coordinate system. In which each coordinate of the design is trace out exactly same having fixed relative position

Objective
"o build four bar link mechanism for four-axis copy carver to maximi*e rigidity while keeping construction and material re+uirements simple. ,ue to the uni+ue design of the Copy Carver you can literally operate it with two fingers- &s we guide the stylus over our original master the Copy Carver effortlessly removes the excess stock from our duplicate

Building material
! "pindle motor #! "teel rod $! "lider %! Bearing &! Wood bloc' (! )ly*ood +! ,ut bolt

! "pindle motor
Spindle Motors are '. class low vibration . phase induction &C motor. Spindle motor has extra low vibration performance. "hey are specifically designed for grinding machines and low

vibration applications /imec high fre+uency spindle motors are motors for high speeds 0from 1222rpm up to 34222 rpm5."hey are designed to produce high tor+ue, making them ideal for machining wood, plastic aluminum, marble and glass

#! "teel rod
"teel is an alloy made by combining iron and other elements, the most common of these being carbon. 6hen carbon is used, its content in the steel is between 2.37 and 3.87 by weight, depending on the grade. ther alloying elements sometimes used are manganese, chromium, vanadium and tungsten

$! "lider
& linear(motion bearing or linear slide is a bearing designed to provide free motion in one dimension. "here are many different types of linear motion bearings 9all bearing slides offer smooth precision motion along a single(axis linear design, aided by ball bearings housed in the linear base, with self(lubrication

properties that increase reliability. 9all bearing slide applications include delicate instrumentation, robotic assembly, cabinetry, high(end appliances and clean room environment

4) Ball Bearing:& ball bearing is a type of rolling( element bearing that uses balls to maintain the separation between the bearing races. "he purpose of a ball bearing is to reduce rotational friction and support radial and axial loads. It achieves this by using at least two races to contain the balls and transmit the loads through the balls. In most applications, one race is stationary and the other is attached to the rotating assembly 0e.g., a hub or shaft5. &s one of the bearing races rotates it causes the balls to rotate as well. 9ecause the balls are rolling they have a much lower coefficient of friction than if two flat surfaces were rotating on each other

Wor'ing
In the four bar mechanism the two extreme ends were connected by spindle motor and drawing pencil. "he pencil moves on the design and motor trace out the exact copy the coordinate of the design and hence another copy will be created

-ses
6oodcarving )tone Carving :usical Instruments Cabinet :akers ; /urniture 9uilders )ign :akers 6oodcrafters Intarsia Cut ut "ool

Conclusion
"his mechanism is best suited for small scale industries and crafting. "his is cost effective and easy to handle