Simulation & Numerical Analysis

1D Modeling & Simulation

Multi-Physic Intelligent Systems Modeling & Analysis Performance Prediction of multidisciplinary complex equipments Optimization of functioning

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Numerical Simulation
Meshing :
Description : Starting from technical specifications setting out the mesh quality, CAD files inputs are preprocessed to meet the requirements of the calculations to be done (Crash, EMC, RF, Rheology, ..). Deliverables are mesh files formatted according to the specifications and quality requirements.

Meshing of moving assembly CEM meshing

Crash meshing

Rheologic meshing
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Numerical Simulation
Static and Dynamic Simulation
Description : Projects in linear static and dynamic calculations are intended to : -Check the strength of a mechanical component or structure when submitted to service loads and stress, if required, the necessary reinforcements are proposed, -Optimize the thickness of the used shapes and materials to save weight and costs. Deliverables are reports and calculation notes with CAD files of the modified and optimized part or assembly.

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Numerical Simulation
Static and Dynamic Simulation
Example : Cluster This case study concerns the validation of multiple pins and springs of a cluster : 1)Calculate stress and constraint values in the pins during the assembly / disassembly process. 2)Find deformation values of the backlash springs and the corresponding strains. 3)Suggest possible ways of improvements in case of failure. 4)Suggest ribs positioning to lower excessive deformations. 5)Calculate the modal frequencies of the ACC needle.
MODE

FREQUENCY (Hz) X (g) 0.747 0.000 0.001 1.927 0.001 0.000 0.000 0.045 0.028 0.000

EFFECTIV MASS Y(g) 0.000 0.014 0.025 0.000 0.000 0.009 1.132 0.000 0.018 1.359 Z(g) 0.000 0.890 1.775 0.001 0.000 0.132 0.002 0.000 0.000 0.000

1 2 3 4 5 6 7 8 9 10

147.6 150.2 217.4 226.4 453.1 869.5 877.1 970.5 1443.1 1448.2

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Results of the Disassembly phase :

Nodes Elements 42778 23493

Clip
45 30

40 25 35 20 30 15 Reaction Force (N) Stresses (MPa)

25

Stresses (Mpa) Reaction Force (N)

20

10

These faces are clamped

15 5 10 0 5

0 0 0,05 0,1 0,15 Time (s) 0,2 0,25 0,3

-5 0,35

Stress level and reaction force

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Lot 9: This lot is about the modal analysis of the ACC pointer

Node Element

17472 6900

MODE

FREQUENCY (Hz) X (g) 0.747 0.000 0.001 1.927 0.001 0.000 0.000 0.045 0.028 0.000

EFFECTIV MASS Y(g) 0.000 0.014 0.025 0.000 0.000 0.009 1.132 0.000 0.018 1.359 Z(g) 0.000 0.890 1.775 0.001 0.000 0.132 0.002 0.000 0.000 0.000

1 2 3 4 5 6 7 8 9 10

147.6 150.2 217.4 226.4 453.1 869.5 877.1 970.5 1443.1 1448.2

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Numerical Simulation
Static and Dynamic Simulation
Example : Truck trailer This study concerns the validation of the strength of the entire trailer structure and the optimization of the metal sheets thickness : 1)Meshing of the entire structure 2)Verification of the stress values under maximum load in static case and during start / brake phases. 3)Check out the modal frequencies. 4)Optimization of thickness (300 Kg of weight were saved)

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Numerical Simulation
Static and Dynamic Simulation
Example : Multi-blades spring This study concerns the assessment of the spring flexibility (in mm/100Kg), starting from a CAD file. Then, making the necessary modifications to the spring shape to reach the targeted flexibility. Thanks to this study COTREL reduced the number of physical test prototypes from 7 to only 1. The deviation between the calculated and measured values of flexibility was around 1%.

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Numerical Simulation
Static and Dynamic Simulation

Stress Analysis of a test bench for Satellite

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Area : Numerical Simulation

Static and Dynamic Simulation :
Description : Projects in linear static and dynamic calculations are intended to : -Check the strength of a mechanical component or structure when submitted to service loads and stress, if required, the necessary reinforcements are proposed, -Optimize the thickness of the used shapes and materials to save weight and costs. Deliverables are reports and calculation notes with CAD files of the modified and optimized part or assembly.

Simulation of the forced vibration of a braking console of a airplane

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Numerical Simulation
Rheological simulation
Description : The rheological simulation projects are intended to determine the optimum conditions to meet the injection time cycle desired by the client. This simulation concerns : the choice of the position and shape of the injection gates, cooling of the mold, prediction of deformed shape after the molding, prediction of fiber orientation, shrinkage, weld lines, ..

Dimensioning of the cooling circuit

Calculation of the filling time of a BSM flange

Prediction of the deformed shapes of a division bar Prediction of the fibers orientation of the Division bar
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Numerical Simulation
Multi-Physics Modeling & Analysis

C p u r

2 2 2 2 T T 1 T 2T u u u 1 u + uz = k r + 2 + 2 r + ( ur ) + z + z + r r z r r r z z r z r r

CFD Simulation of a defrost valve

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Numerical Simulation
Thermal Analysis

Thermal Analysis of a Electronic device for Telnet Innovation Labs

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Numerical Simulation
CFD Simulation

CFD Simulation of a exhaust tube

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Conclusion

La simulation numrique, tout domaines confondus, est un outil essentiel pour la matrise de la technologie et un atout important pour le dveloppement de notre pays dans lre de lconomie numrique.

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Thank you

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