Order this document by MC34063A/D

MC34063A MC33063A DC-to-DC Converter Control Circuits

The MC34063A Series is a monolithic control circuit containing the primary functions required for DCtoDC converters. These devices consist of an internal temperature compensated reference, comparator, controlled duty cycle oscillator with an active current limit circuit, driver and high current output switch. This series was specifically designed to be incorporated in StepDown and StepUp and VoltageInverting applications with a minimum number of external components. Refer to Application Notes AN920A/D and AN954/D for additional design information. Operation from 3.0 V to 40 V Input

DCtoDC CONVERTER CONTROL CIRCUITS

SEMICONDUCTOR TECHNICAL DATA

Low Standby Current Current Limiting Output Switch Current to 1.5 A Output Voltage Adjustable Frequency Operation to 100 kHz Precision 2% Reference

8 1

P, P1 SUFFIX PLASTIC PACKAGE CASE 626

8 1

D SUFFIX PLASTIC PACKAGE CASE 751 (SO8)

PIN CONNECTIONS Representative Schematic Diagram

1 S Q 7 R 100 Ipk Oscillator CT 6 VCC Comparator + Comparator 5 Inverting Input (Bottom View) 1.25 V Reference Regulator 4 Gnd MC33063AVD MC33063AVP MC34063AD This device contains 51 active transistors. MC34063AP1 TA = 40 to +125C TA = 0 to +70C SO8 Plastic DIP SO8 Plastic DIP
Rev 5

Switch Collector Switch Emitter Timing Capacitor Gnd

1 2 3 4

8 7 6 5

Driver Collector Ipk Sense VCC Comparator Inverting Input

Drive 8 Collector Q2 Q1

Switch Collector

Ipk Sense

Switch Emitter

(Top View)

ORDERING INFORMATION
Timing Capacitor Device MC33063AD MC33063AP1 Operating Temperature Range TA = 40 to +85C Package SO8 Plastic DIP

Motorola, Inc. 1996

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
MAXIMUM RATINGS
Rating Power Supply Voltage Comparator Input Voltage Range Switch Collector Voltage Switch Emitter Voltage (VPin 1 = 40 V) Switch Collector to Emitter Voltage Driver Collector Voltage Driver Collector Current (Note 1) Switch Current Power Dissipation and Thermal Characteristics Plastic Package, P, P1 Suffix TA = 25C Thermal Resistance SOIC Package, D Suffix TA = 25C Thermal Resistance Operating Junction Temperature Operating Ambient Temperature Range MC34063A MC33063AV MC33063A Storage Temperature Range Symbol VCC VIR VC(switch) VE(switch) VCE(switch) VC(driver) IC(driver) ISW Value 40 0.3 to + 40 40 40 40 40 100 1.5 Unit Vdc Vdc Vdc Vdc Vdc Vdc mA A

PD RJA PD RJA TJ TA

1.25 100 625 160 +150 0 to +70 40 to +125 40 to + 85

W C/W W C/W C C

Tstg

65 to +150

NOTES: 1. Maximum package power dissipation limits must be observed. 2. ESD data available upon request.

ELECTRICAL CHARACTERISTICS (VCC = 5.0 V, TA = Tlow to Thigh [Note 3], unless otherwise specified.)
Characteristics OSCILLATOR Frequency (VPin 5 = 0 V, CT = 1.0 nF, TA = 25C) Charge Current (VCC = 5.0 V to 40 V, TA = 25C) Discharge Current (VCC = 5.0 V to 40 V, TA = 25C) Discharge to Charge Current Ratio (Pin 7 to VCC, TA = 25C) Current Limit Sense Voltage (Ichg = Idischg, TA = 25C) OUTPUT SWITCH (Note 4) Saturation Voltage, Darlington Connection (Note 5) ( ISW = 1.0 A, Pins 1, 8 connected) Saturation Voltage, Darlington Connection (ISW = 1.0 A, RPin 8 = 82 to VCC, Forced VCE(sat) VCE(sat) hFE IC(off) 50 1.0 0.45 75 0.01 1.3 0.7 100 V V A fosc Ichg Idischg Idischg/Ichg Vipk(sense) 24 24 140 5.2 250 33 35 220 6.5 300 42 42 260 7.5 350 kHz A A mV Symbol Min Typ Max Unit

] 20)

DC Current Gain (ISW = 1.0 A, VCE = 5.0 V, TA = 25C) Collector OffState Current (VCE = 40 V)

NOTES: 3. Tlow = 0C for MC34063A, 40C for MC33063A, AV Thigh = +70C for MC34063A, + 85C for MC33063A, +125C for MC33063AV 4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible. 5. If the output switch is driven into hard saturation (nonDarlington configuration) at low switch currents ( 300 mA) and high driver currents ( 30 mA), it may take up to 2.0 s for it to come out of saturation. This condition will shorten the off time at frequencies 30 kHz, and is magnified at high temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a nonDarlington configuration is used, the following output drive condition is recommended: IC output Forced b of output switch : 10 IC driver 7.0 mA * *The 100 resistor in the emitter of the driver device requires about 7.0 mA before the output switch conducts.

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
ELECTRICAL CHARACTERISTICS (continued) (VCC = 5.0 V, TA = Tlow to Thigh [Note 3], unless otherwise specified.)
Characteristics COMPARATOR Threshold Voltage TA = 25C TA = Tlow to Thigh Threshold Voltage Line Regulation (VCC = 3.0 V to 40 V) MC33063A, MC34063A MC33363AV Input Bias Current (Vin = 0 V) TOTAL DEVICE Supply Current (VCC = 5.0 V to 40 V, CT = 1.0 nF, Pin 7 = VCC, VPin 5 > Vth, Pin 2 = Gnd, remaining pins open) ICC 4.0 mA Vth 1.225 1.21 Regline IIB 1.4 1.4 20 5.0 6.0 400 nA 1.25 1.275 1.29 mV V Symbol Min Typ Max Unit

NOTES: 3. Tlow = 0C for MC34063A, 40C for MC33063A, AV Thigh = +70C for MC34063A, + 85C for MC33063A, +125C for MC33063AV 4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible. 5. If the output switch is driven into hard saturation (nonDarlington configuration) at low switch currents ( 300 mA) and high driver currents ( 30 mA), it may take up to 2.0 s for it to come out of saturation. This condition will shorten the off time at frequencies 30 kHz, and is magnified at high temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a nonDarlington configuration is used, the following output drive condition is recommended: IC output Forced b of output switch : 10 IC driver 7.0 mA * *The 100 resistor in the emitter of the driver device requires about 7.0 mA before the output switch conducts.

Figure 1. Output Switch OnOff Time versus Oscillator Timing Capacitor

t onoff , OUTPUT SWITCH ON-OFF TIME ( s) 1000 500 200 100 50 20 10 5.0 2.0 1.0 0.01 0.02 0.05 0.1 0.2 0.5 1.0 2.0 CT, OSCILLATOR TIMING CAPACITOR (nF) 5.0 10 toff V OSC , OSCILLATOR VOLTAGE (V) VCC = 5.0 V Pin 7 = VCC Pin 5 = Gnd TA = 25C ton

Figure 2. Timing Capacitor Waveform

VCC = 5.0 V Pin 7 = VCC Pin 2 = Gnd

Pins 1, 5, 8 = Open CT = 1.0 nF TA = 25C 10 s/DIV

MOTOROLA ANALOG IC DEVICE DATA

200 mV/DIV

MC34063A MC33063A
Figure 3. Emitter Follower Configuration Output Saturation Voltage versus Emitter Current
1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0 0.2 0.4 0.6 0.8 1.0 1.2 IE, EMITTER CURRENT (A) 1.4 1.6 VCC = 5.0 V Pins 1, 7, 8 = VCC Pins 3, 5 = Gnd TA = 25C (See Note 4) VCE(sat), SATURATION VOLTAGE (V) VCE(sat), SATURATION VOLTAGE (V) 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.2 0.4 0.6 0.8 1.0 1.2 IC, COLLECTOR CURRENT(A) 1.4 1.6 VCC = 5.0 V Pin 7 = VCC Pins 2, 3, 5 = Gnd TA = 25C (See Note 4)

Figure 4. Common Emitter Configuration Output Switch Saturation Voltage versus Collector Current

Darlington Connection

Forced = 20

V IPK(sense), CURRENT LIMIT SENSE VOLTAGE (V)

Figure 5. Current Limit Sense Voltage versus Temperature

400 380 I CC , SUPPLY CURRENT (mA) 360 340 320 300 280 260 240 220 200 55 25 0 25 50 75 TA, AMBIENT TEMPERATURE (C) 100 125 VCC = 5.0 V Ichg = Idischg 3.6 3.2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0 0

Figure 6. Standby Supply Current versus Supply Voltage

CT = 1.0 nF Pin 7 = VCC Pin 2 = Gnd

5.0

10

15 20 25 30 VCC, SUPPLY VOLTAGE (V)

35

40

NOTE:

4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible.

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
Figure 7. StepUp Converter
170 H L 8 180 S Q R 7 Ipk Osc 6 + 100 VCC + Comp. 5 R2 R1 2.2 k 47 k 330 + CO 1.25 V Ref Reg 4 1.0 H Vout 28 V/175 mA + 100 Vout Q2 Q1 2 1N5819 Rsc 0.22 Vin 12 V CT 3 CT 1500 pF 1

Optional Filter Test Line Regulation Load Regulation Output Ripple Efficiency Output Ripple With Optional Filter Conditions Vin = 8.0 V to 16 V, IO = 175 mA Vin = 12 V, IO = 75 mA to 175 mA Vin = 12 V, IO = 175 mA Vin = 12 V, IO = 175 mA Vin = 12 V, IO = 175 mA Results 30 mV = 0.05% 10 mV = 0.017% 400 mVpp 87.7% 40 mVpp

Figure 8. External Current Boost Connections for IC Peak Greater than 1.5 A 8a. External NPN Switch 8b. External NPN Saturated Switch
(See Note 5)

Vout

R 8 1

Vout

2 Rsc

Rsc Vin 6 Vin

0 for R constant Vin

NOTE:

5. If the output switch is driven into hard saturation (nonDarlington configuration) at low switch currents ( 300 mA) and high driver currents ( 30 mA), it may take up to 2.0 s to come out of saturation. This condition will shorten the off time at frequencies 30 kHz, and is magnified at high temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a nonDarlington configuration is used, the following output drive condition is recommended.

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
Figure 9. StepDown Converter

8 S Q R 7 Ipk Osc 6 100 + VCC + 5 Comp. 1.25 V Ref Reg Q2 Q1

2 CT 1N5819 3 L CT 470 pF 4 1.0 H + CO Vout 100 220 H

Rsc 0.33 Vin 25 V

R2 3.6 k R1 1.2 k 470 +

Vout 5.0 V/500 mA

Optional Filter

Test Line Regulation Load Regulation Output Ripple Short Circuit Current Efficiency Output Ripple With Optional Filter

Conditions Vin = 15 V to 25 V, IO = 500 mA Vin = 25 V, IO = 50 mA to 500 mA Vin = 25 V, IO = 500 mA Vin = 25 V, RL = 0.1 Vin = 25 V, IO = 500 mA Vin = 25 V, IO = 500 mA

Results 12 mV = 0.12% 3.0 mV = 0.03% 120 mVpp 1.1 A 83.7% 40 mVpp

Figure 10. External Current Boost Connections for IC Peak Greater than 1.5 A 10a. External NPN Switch 10b. External PNP Saturated Switch

1 8

1 Vout

7 Rsc Vin 6

2 Vout Rsc Vin

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
Figure 11. Voltage Inverting Converter

8 S Q R 7 Ipk Osc 6 + 100 + 5 R1 953 R2 8.2 k Comp. 1.25 V Ref Reg VCC Q2 Q1

2 L 3 + 1500 pF 1N5819 88 H

Rsc 0.24 Vin 4.5 V to 6.0 V

CT

4 1.0 H Vout 12 V/100 mA 1000 f + CO + 100 Vout

Optional Filter

Test Line Regulation Load Regulation Output Ripple Short Circuit Current Efficiency Output Ripple With Optional Filter

Conditions Vin = 4.5 V to 6.0 V, IO = 100 mA Vin = 5.0 V, IO = 10 mA to 100 mA Vin = 5.0 V, IO = 100 mA Vin = 5.0 V, RL = 0.1 Vin = 5.0 V, IO = 100 mA Vin = 5.0 V, IO = 100 mA

Results 3.0 mV = 0.012% 0.022 V = 0.09% 500 mVpp 910 mA 62.2% 70 mVpp

Figure 12. External Current Boost Connections for IC Peak Greater than 1.5 A 12a. External NPN Switch 12b. External PNP Saturated Switch

1 8

1 Vout

2 Vout

Vin

Vin

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
Figure 13. Printed Circuit Board and Component Layout
(Circuits of Figures 7, 9, 11) 5.45

2.500

(Top view, copper foil as seen through the board from the component side)

MC34063A

MC34063A

MC34063A

(Top View, Component Side)

*Optional Filter.

INDUCTOR DATA
Converter StepUp StepDown VoltageInverting Inductance (H) 170 220 88 Turns/Wire 38 Turns of #22 AWG 48 Turns of #22 AWG 28 Turns of #22 AWG

All inductors are wound on Magnetics Inc. 55117 toroidal core.

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
Figure 14. Design Formula Table
Calculation ton/toff

V out

) VF * Vin(min) V * Vsat in(min)

t on ton t off

StepUp

) VF * V sat * V out in(min)

V out t on ton t off

StepDown

VoltageInverting |V out| V

) VF * V sat in ) toff )1
1 f

(ton + toff) toff

) toff )1

1 f

) toff )1

1 f

t on ton t off

ton CT Ipk(switch) 2I

(ton + toff) toff 4.0 x 105 ton out(max) t on t off

Rsc L(min)

)1
t

(ton + toff) toff 4.0 x 105 ton 2I out(max) 2I

(ton + toff) toff 4.0 x 105 ton out(max) t on t off

0.3/Ipk(switch) (V V sat) in(min) I pk(switch) 9 I outt on V ripple(pp)

on(max)

(V

V sat in(min) I pk(switch) I

0.3/Ipk(switch)

* Vout) )

on(max)

0.3/Ipk(switch) (V V sat) in(min) I pk(switch) 9

)1
t

on(max)

CO

(t t ) pk(switch) on off 8V ripple(pp)

I outt on V ripple(pp)

Vsat = Saturation voltage of the output switch. VF = Forward voltage drop of the output rectifier. The following power supply characteristics must be chosen: Vin Nominal input voltage. R2 1.25 1 Vout Desired output voltage, |V out| R1 Iout Desired output current. fmin Minimum desired output switching frequency at the selected values of Vin and IO. Vripple(pp) Desired peaktopeak output ripple voltage. In practice, the calculated capacitor value will need to be increased due to its equivalent series Vripple(pp) resistance and board layout. The ripple voltage should be kept to a low value since it will directly affect the line and load regulation. NOTE: For further information refer to Application Note AN920A/D and AN954/D.

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
OUTLINE DIMENSIONS
P, P1 SUFFIX PLASTIC PACKAGE CASE 62605 ISSUE K
8 5

B
1 4

F NOTE 2 A L

NOTES: 1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL. 2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS). 3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. DIM A B C D F G H J K L M N MILLIMETERS MIN MAX 9.40 10.16 6.60 6.10 4.45 3.94 0.51 0.38 1.78 1.02 2.54 BSC 1.27 0.76 0.30 0.20 3.43 2.92 7.62 BSC 10 1.01 0.76 INCHES MIN MAX 0.370 0.400 0.240 0.260 0.155 0.175 0.015 0.020 0.040 0.070 0.100 BSC 0.030 0.050 0.008 0.012 0.115 0.135 0.300 BSC 10 0.030 0.040

C T
SEATING PLANE

J N D H G 0.13 (0.005)
M

K T A
M

D SUFFIX PLASTIC PACKAGE CASE 75105 (SO8) ISSUE P A

8 5 NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION. 4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE. 5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION. DIM A B C D F G J K M P R MILLIMETERS MIN MAX 4.80 5.00 3.80 4.00 1.35 1.75 0.35 0.49 0.40 1.25 1.27 BSC 0.18 0.25 0.10 0.25 0_ 7_ 5.80 6.20 0.25 0.50 INCHES MIN MAX 0.189 0.196 0.150 0.157 0.054 0.068 0.014 0.019 0.016 0.049 0.050 BSC 0.007 0.009 0.004 0.009 0_ 7_ 0.229 0.244 0.010 0.019

B
1 4

4X

P 0.25 (0.010)
M

C T
8X SEATING PLANE

X 45 _

D 0.25 (0.010)
M

K T B

M_
S

10

MOTOROLA ANALOG IC DEVICE DATA

MC34063A MC33063A
NOTES

MOTOROLA ANALOG IC DEVICE DATA

11

MC34063A MC33063A

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12

*MC34063A/D*

MOTOROLA ANALOG IC DEVICE DATA MC34063A/D