Deutsches Institut fr Bautechnik

Anstalt des ffentlichen Rechts

10829 Berlin, Kolonnenstrae 30 L Tel.: +49(0)30-78730-0 Fax: +49(0)30-78730-320 e-Mail: dibt@dibt.de

Ermchtigt und not ifiz iert g em A rti kel 1 0 de r Richtlinie des Rates vom 21. Dezember 1988 zur Angleichung der Rechts- und Verwaltung svorschriften d e r M i t g l i e ds t a a t e n b er B auprod ukte (89/106/EWG)

Mitglied der EOTA

European Technical Approval

Handelsbezeichnung
Trade name

ETA-03/0032

(English translation, the original version is in German) Hilti Verbundanker HVZ

Zulassungsinhaber
Holder of approval

Hilti Aktiengesellschaft Business Unit Anchors 9494 Schaan FRSTENTUM LIECHTENSTEIN

Zulassungsgegenstand und Verwendungszweck

Kraftkontrolliert spreizender Verbunddbel mit Ankerstange aus galvanisch verzinktem Stahl in den Gren M10/75, M12/95, M16/105, M16/125 und M20/170 zur Verankerung im Beton
Torque controlled bonded anchor with anchor rod made of galvanised steel of sizes M10/75, M12/95, M16/105, M16/125 und M20/170 for use in concrete

Generic type and use of construction product

Geltungsdauer vom
Validity from

19. Mai 2004 1. Oktober 2008

bis
to

Herstellwerk
Manufacturing plant

HVU-TZ: Hilti GmbH Industriegesellschaft fr Befestigungstechnik, D-86916 Kaufering

HAS-TZ: Firma Hassler, Schweiz

Diese europische technische Zulassung ersetzt ETA-03/0032 mit Geltungsdauer vom 01.10.2003 bis 01.10.2008. This European Technical Approval replaces ETA-03/0032 with validity from 01.10.2003 to 01.10.2008.

Diese europische technische Zulassung umfasst

This European Technical Approval contains

14 Seiten einschlielich 6 Anhnge

14 pages including 6 annexes

European Organisation for Technical Approvals Europische Organisation fr Technische Zulassungen

15538.04 / 8.06.01-0025/04

Page 2 of 8 of European Technical Approval ETA-03/0032

I
1

LEGAL BASES AND GENERAL CONDITIONS

This European Technical Approval is issued by the Deutsches Institut fr Bautechnik in accordance with: Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulations and administrative provisions of Member States relating to construction products1, amended by the Council Directive 93/68/EEC of 22 July 19932; Gesetz ber das Inverkehrbringen von und den freien Warenverkehr mit Bauprodukten zur Umsetzung der Richtlinie 89/106/EWG des Rates vom 21. Dezember 1988 zur Angleichung der Rechts- und Verwaltungsvorschriften der Mitgliedstaaten ber Bauprodukte und anderer Rechtsakte der Europischen Gemeinschaften (Bauproduktengesetz - BauPG) vom 28. April 19983; Common Procedural Rules for Requesting, Preparing and the Granting of European Technical Approvals set out in the Annex of Commission Decision 94/23/EC4; Guideline for European Technical Approval of "Metal Anchors for Use in Concrete" ETAG 001, edition 1997, Part 1 "Anchors in general" and Part 5 "Bonded anchors".

The Deutsches Institut fr Bautechnik is authorised to check whether the provisions of this European Technical Approval are met. Checking may take place in the manufacturing plant. Nevertheless, the responsibility for the conformity of the products to the European Technical Approval and for their fitness for the intended use remains with the holder of the European Technical Approval. This European Technical Approval is not to be transferred to manufacturers or agents of manufacturers other than those indicated on page 1, or manufacturing plants other than those indicated on page 1 of this European Technical Approval. This European Technical Approval may be withdrawn by the Deutsches Institut fr Bautechnik, in particular after information by the Commission on the basis of Article 5 (1) of Council Directive 89/106/EEC. Reproduction of this European Technical Approval including transmission by electronic means shall be in full. However, partial reproduction can be made with the written consent of the Deutsches Institut fr Bautechnik. In this case partial reproduction has to be designated as such. Texts and drawings of advertising brochures shall not contradict or misuse the European Technical Approval. The European Technical Approval is issued by the approval body in its official language. This version corresponds to the version circulated within EOTA. Translations into other languages have to be designated as such.

1 2 3 4

Official Journal of the European Communities N L 40, 11.02.1989, p. 12 Official Journal of the European Communities N L 220, 30.08.1993, p. 1 Bundesgesetzblatt I, p. 812, zuletzt gendert durch Gesetz ('last amended by law on') vom 15.12.2001, Bundesgesetzblatt I, p. 3762 Official Journal of the European Communities N L 17, 20.01.1994, p. 34

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II
1
1.1

SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL

Definition of product and intended use
Definition of product The Hilti adhesive anchor HVZ is a torque controlled bonded anchor consisting of a foil capsule with mortar Hilti HVU-TZ and an anchor rod with hexagon nut and washer in the sizes of M10/75, M12/95, M16/105, M16/125 and M20/170. The anchor rod (including nut and washer) are made of galvanised steel. The foil capsule is set into a drilled hole in the concrete. The special formed anchor rod is driven into the foil capsule by machine with simultaneous hammering and turning. The load transfer is realised by mechanical interlock of several cones in the bonding mortar and then via a combination of bonding and friction forces in the anchorage ground (concrete). For the installed anchor see Figure given in Annex 1 Intended use The anchor is intended to be used for anchorages for which requirements for mechanical resistance and stability and safety in use in the sense of the Essential Requirements 1 and 4 of Council Directive 89/106 EEC shall be fulfilled and failure of anchorages made with these products would cause risk to human life and/or lead to considerable economic consequences. Safety in case of fire (Essential Requirement 2) is not covered in this ETA. The anchor is to be used only for anchorages subject to static or quasi-static loading in reinforced or unreinforced normal weight concrete of strength classes C 20/25 at minimum and C 50/60 at most according to EN 206: 2000-12. It may be anchored in cracked and noncracked concrete. The anchor may only be used in structures subject to dry internal conditions. The anchor may be installed in dry or wet concrete, it must not be installed in flooded holes. The anchor may be used in the following temperature range: Temperature range: -40 C to +80 C (max short term temperature +80 C and max long term temperature +50 C) The provisions made in this European Technical Approval are based on an assumed intended working life of the anchor of 50 years. The indications given on the working life cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a means for choosing the right products in relation to the expected economically reasonable working life of the works.

1.2

2
2.1

Characteristics of product and methods of verification

Characteristics of product The anchor corresponds to the drawings and provisions given in Annexes 2 to 4. The characteristic material values, dimensions and tolerances of the anchor not indicated in Annexes 2 to 4 shall correspond to the respective values laid down in the technical documentation5 of this European Technical Approval.

The technical documentation of this European Technical Approval is deposited at the Deutsches Institut fr Bautechnik and, as far as relevant for the tasks of the approved bodies involved in the attestation of conformity procedure, is handed over to the approved bodies.

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Page 4 of 8 of European Technical Approval ETA-03/0032

The characteristic anchor values for the design of anchorages are given in Annexes 5 to 6. Each anchor rod shall be marked with the identifying mark of the producer, with the anchor size and with fixture thickness in accordance with Annex 3. Each foil capsule shall be marked with the identifying mark of the producer and with the trade name. The Anchor shall only be packaged and supplied as a complete unit, foil capsules being packed separately from anchor rods, nuts and washers. 2.2 Methods of verification The assessment of fitness of the anchor for the intended use in relation to the requirements for mechanical resistance and stability and safety in use in the sense of the Essential Requirements 1 and 4 has been made in accordance with the "Guideline for European Technical Approval of Metal Anchors for Use in Concrete", Part 1 "Anchors in general" and Part 5 "Bonded anchors" as well as the TR 018 "Torque-controlled bonded anchors", on the basis of Option 1. In addition to the specific clauses relating to dangerous substances contained in this European Technical Approval, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the EU Construction Products Directive, these requirements need also to be complied with, when and where they apply.

3
3.1

Evaluation of Conformity and CE marking

Attestation of Conformity system The system of attestation of conformity 2(i) (referred to as System 1) according to Council Directive 89/106/EEC Annex III laid down by the European Commission provides: a) tasks for the manufacturer: (1) factory production control, (2) further testing of samples taken at the factory by the manufacturer in accordance with a prescribed test plan. b) tasks for the approved body: (3) initial type-testing of the product, (4) initial inspection of factory and of factory production control, (5) continuous surveillance, assessment and approval of factory production control.

3.2 3.2.1

Responsibilities Tasks of the manufacturer; factory production control The manufacturer has a factory production control system in the plant and exercises permanent internal control of production. All the elements, requirements and provisions adopted by the manufacturer are documented in a systematic manner in the form of written policies and procedures. The production control system ensures that the product is in conformity with the European Technical Approval. The manufacturer shall only use raw materials supplied with the relevant inspection documents as laid down in the prescribed test plan6. The incoming raw materials shall be subject to controls and tests by the manufacturer before acceptance. Check of incoming materials such as anchor rods, nuts and washers as well as resin and hardener shall include control of the inspection documents presented by suppliers (comparison with nominal values) by verifying dimensions and determining material properties, e.g. tensile strength, hardness, surface finish.

The prescribed test plan has been deposited at the Deutsches Institut fr Bautechnik and is handed over only to the approved bodies involved in the conformity attestation procedure.

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Page 5 of 8 of European Technical Approval ETA-03/0032

The manufactured components of the anchor shall be subjected to the following tests: Dimensions of component parts: anchor rod (diameter, length, thread); hexagon nut (well running, wrench size across flats); washer (diameter, thickness); resin (fill quantity, fill weight); hardener (fill quantity, fill weight). Material properties: anchor rod (tensile strength, yield limit); hexagon nut (proof load); washer (hardness); mortar (condition, curing time, viscosity); hardener (condition, reactivity). Thickness of the zinc coating. Visual control of completeness of the anchor. The frequency of controls and tests conducted during production and on the assembled anchor is laid down in the prescribed test plan taking account of the automated manufacturing process of the anchor. The results of factory production control are recorded and evaluated. The records include at least the following information: designation of the product, basic material and components; type of control or testing; date of manufacture of the product and date of testing of the product or basic material and components; result of control and testing and, if appropriate, comparison with requirements; signature of person responsible for factory production control. The records shall be presented to the inspection body involved in the continuous surveillance. On request they shall be presented to the Deutsches Institut fr Bautechnik. Details of the extent, nature and frequency of testing and controls to be performed within the factory production control shall correspond to the prescribed test plan which is part of the technical documentation of this European Technical Approval. 3.2.2 Tasks of approved bodies 3.2.2.1 Initial type-testing of the product For initial type-testing the results of the tests performed as part of the assessment for the European Technical Approval shall be used unless there are changes in the production line or plant. In such cases the necessary initial type-testing has to be agreed between the Deutsches Institut fr Bautechnik and the approved bodies involved. 3.2.2.2 Initial inspection of factory and of factory production control The approved body shall ascertain that, in accordance with the prescribed test plan, the factory, in particular the staff and equipment, and the factory production control are suitable to ensure a continuous and orderly manufacturing of the anchor with the specifications mentioned in 2.1 as well as in the Annexes to the European Technical Approval, in accordance with the prescribed test plan. 3.2.2.3 Continuous surveillance The approved body shall visit the factory at least once a year for surveillance. It has to be verified that the system of factory production control and the specified automated manufacturing process are maintained taking account of the prescribed test plan. Continuous surveillance and assessment of factory production control have to be performed according to the prescribed test plan.

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The results of product certification and continuous surveillance shall be made available on demand by the certification body or inspection body, respectively, to the Deutsches Institut fr Bautechnik. In cases where the provisions of the European Technical Approval and the prescribed test plan are no longer fulfilled the conformity certificate shall be withdrawn. 3.3 CE marking The CE marking shall be affixed on each packaging of anchors. The symbol "CE" shall be accompanied by the following information: identification number of the certification body; name or identifying mark of producer and manufacturing plant; the last two digits of the year in which the CE marking was affixed; number of the EC certificate of conformity; number of the European Technical Approval; use category (ETAG 001-1 Option 1); size.

Assumptions under which the fitness of the product for the intended use was favourably assessed
Manufacturing The anchor is manufactured in accordance with the provisions of the European Technical Approval using the automated manufacturing process as identified in the inspection of the plant by the Deutsches Institut fr Bautechnik and the approved body and laid down in the technical documentation. Installation Design of anchorages The fitness of the anchor for the intended use is given under the following conditions: The anchorages are designed in accordance with the "Guideline for European Technical Approval of Metal Anchors for Use in Concrete", Annex C, Method A, under the responsibility of an engineer experienced in anchorages and concrete work. Verifiable calculation notes and drawings are prepared taking account of the loads to be anchored. The position of the anchor is indicated on the design drawings (e.g. position of the anchor relative to reinforcement or to supports, etc.). Installation of anchors The fitness for use of the anchor can only be assumed if the anchor is installed as follows: Anchor installation carried out by appropriately qualified personnel and under the supervision of the person responsible for technical matters of the site. Use of the anchor only as supplied by the manufacturer without exchanging the components of an anchor. Anchor installation in accordance with the manufacturers specifications and drawings using the tools indicated in the technical documentation of this European Technical Approval. Checks before placing the anchor to ensure that the strength class of the concrete in which the anchor is to be placed is in the range given and is not lower than that of the concrete to which the characteristic loads apply. Check of concrete being well compacted, e.g. without significant voids.

4.1

4.2 4.2.1

4.2.2

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4.2.3

The anchor must not be installed in flooded holes. Before installation of the anchor the hole shall be cleaned, and possibly existing water in the hole shall be completely removed. The hole shall be cleaned by at least blowing out twice with a hand pump. Keeping the effective anchorage depth. Keeping of the edge distance and spacing to the specified values without minus tolerances. Positioning of the drill holes without damaging the reinforcement. In case of aborted hole, the hole shall be filled with mortar. The foil capsule is set into the drilled hole. Connecting the anchor rod with the percussion drill by using a corresponding adapter. Driving the anchor rod into the foil capsule by simultaneous hammering and turning of the drill. If the anchorage depth is achieved the drill must stopped immediately by using some pressure. If the anchor is proper installed mortar must be visible at the member surface. The anchor component installation temperature shall be at least +5 C. During curing of the injection mortar the temperature of the concrete must not fall below 0 C. The curing time until the anchor may be loaded as given in Annex 2 has to be observed. For wet concrete the curing time according to Annex 2 must be doubled. After the curing time the member to be anchored shall be fixed by using the torque wrench by not exceeding the torque moment given in Annex 4. Responsibility of the manufacturer It is in the responsibility of the manufacturer to ensure that the information on the specific conditions according to 1 and 2 including Annexes referred to and 4.2.1 and 4.2.2 as well as 5.1 is given to those who are concerned. This information may be made by reproduction of the respective parts of the European Technical Approval. In addition all installation data shall be shown clearly on the package and/or on an enclosed instruction sheet, preferably using illustration(s). The minimum data required are: drill bit; hole depth; diameter of anchor rod; minimum effective anchorage depth; maximum thickness of the fixture; information on the installation procedure, including cleaning of the hole with the cleaning equipment, preferably by means of an illustration; anchor component installation temperature; ambient temperature of the concrete during installation of the anchor; curing time until the anchor may be loaded as a function of the ambient temperature in the concrete during installation; torque moment; identification of the manufacturing batch. All data shall be presented in a clear and explicit form.

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5
5.1

Recommendations for the manufacture

Recommendations concerning packaging, transport and storage The foil capsules shall be protected against sun radiation and shall be stored according to the manufacture's installation instructions in dry condition at temperatures of at least +5 C to not more than +25 C. Foil capsules with expired shelf life must no longer be used. The Anchor shall only be packaged and supplied as a complete unit. Foil capsules being packed separately from anchor rods, nuts and washers. The manufacture's installation instruction shall indicate that the mortar Hilti HVU-TZ can be used only with the corresponding anchor rods of the manufacturer.

Prof. Dr. Bossenmayer

Beglaubigt A. Kummerow

15538.04

Page 9 of European Technical Approval ETA-03/0032

Foil capsule HVU-TZ

HVU-TZ M..

HVU-TZ M..

Anchor rod HAS-TZ

HVZ ...

Anchor rod HAS-E-TZ

HVZ ...

Marking of anchorage depth

Effective anchorage depth Hole depth Thickness of concrete member

Fixture Thickness

HVZ ...

Hilti adhesive anchor HVZ Product and intended use

Annex 1
of European Technical Approval

ETA-03/0032

Page 10 of European Technical Approval ETA-03/0032

Foil capsule HVU-TZ

imprint: HVU-TZ M .. back: expiry date e.g. 03/04

dp

HVU-TZ M..
p

HVU-TZ M..

Table 1:

Materials
Marking HVU-TZ M .. Foil tube: Aggregate: Binder: Hardener: Material PP-PET-PE Composition foil Quartz sand Reaction resin Dibenzoylperoxid

Designation
Foil capsule

Table 2:

Dimensions of foil capsules

M10 dp [mm]
p

Foil capsule HVU-TZ

Diameter Length for Anchor rod HAS-(E-)TZ

M12 13 127 M12x95

M16 17 140 M16x105 M16x125

M20 23 200 M20x170

11 110 M10x75

[mm]

Table 3:

Minimum curing time 1)

min. curing time [min] 60 30 20

Temperature in the anchorage base [ C] 0 to +10 +10 to +20 20

1)

These data are valid for dry anchorage base only. In wet anchorage base the curing times must be doubled.

Hilti adhesive anchor HVZ dimensions and materials, of foil capsule

Annex 2
of European Technical Approval

ETA-03/0032

Page 11 of European Technical Approval ETA-03/0032

Anchor rod HAS-(E-)TZ

Marking 1 d Marking of anchorage depth

1
dk

3
HVZ...

Marking 2

hef

Marking 1: anchor type anchor size Fixture thickness

HAS-(E-)TZ M.. tfix e.g.: HAS-TZ M12/50 HVZ hef HVZ 95

HVZ ...

HAS-E-TZ

Marking 2: anchor type and anchorage depth e.g.:

Table 4:
1 2 3
1)

Designation and Materials

HAS-(E-)TZ
Class 8.8, EN 20898-1; coating: DIN 50968 Fe/Cu 3 Ni 10 Steel galvanised
1)

Part Designation
Anchor rod washer DIN 125 Hexagon nut DIN EN 24032

Class 8, DIN EN 20898-2, 1) galvanised

galvanised A2 according DIN EN ISO 4042

Table 5:
Anchor rod HAS-(E-)TZ

Dimensions of anchor rod

M10x75 / tfix
M10 / tfix 75 [mm] [mm] 15 / 30 / 50 124 / 139 / 159 75 10 10,8

M12x95 / tfix
M12 / tfix 95 25 / 50 / 100 158 / 183 / 233 95 12 12,8
= 1500 mm

M16x105 / tfix
M16 / tfix 105 30 / 60 / 100 181 / 211 / 251 105 16

M16x125 / tfix
M16L / tfix 125 30 / 60 / 100 201 / 131 / 271 125

M20x170 / tfix
M20 / tfix 170 40 269 170 21 22,7

Marking 1: HAS-TZ Marking 2: HVZ tfix

1)

1)

hef = d dk
1)

[mm] [mm] [mm]

16,8

Other fixture thickness' and lengths are allowable; max.

Hilti adhesive anchor HVZ dimensions and material, of anchor rod

Annex 3
of European Technical Approval

ETA-03/0032

Page 12 of European Technical Approval ETA-03/0032

d0

df

HVZ ...

hef = h1 hmin
1) 2) 3) 4)

1)

2) f

tfix

4)

3)

Effective anchorage depth hef see Annex 3 and 5 Effective length of anchor in shear loading f see Annex 6 Minimum thickness of concrete member hmin Fixture thickness tfix see Annex 1 and 3

Table 6:

Characteristic values of anchors and installation

HVZ with HAS-(E-)TZ M10x75 d0 [mm] dcut h1 df [mm] [mm] [mm] 12 12,5 90 12 40 M12x95 14 14,5 110 14 50 125 18 90 M16x105 M16x125 18 18,5 145 M20x170 25 25,5 195 22 150

Nominal diameter of drill bit Cutting diameter of drill bit Depth of drilled hole Diameter of clearance hole in the fixture Torque moment
HAS-(E-)TZ

Tinst [Nm]

Table 7:

Minimum thickness of concrete member, minimum spacing and minimum edge distance of anchors
HVZ with HAS-(E-)TZ M10x75 hmin [mm] smin [mm] cmin [mm] smin [mm] cmin [mm] 150 50 50 50 50 M12x95 190 60 60 60 70 M16x105 M16x125 210 70 70 70 85 250 M20x170 340 80 80 80 80

Min. thickness of concrete member Cracked concrete Minimum spacing Minimum edge distance Non-cracked concrete Minimum spacing Minimum edge distance

Hilti adhesive anchor HVZ Characteristic values of anchors and installation; Minimum thickness of concrete, minimum spacing and edge distances

Annex 4
of European Technical Approval

ETA-03/0032

Page 13 of European Technical Approval ETA-03/0032

Table 8:

Characteristic values of resistance to tension loads for design method A

HVZ with HAS-(E-)TZ M10x75 M12x95 M16x105 M16x125 M20x170

Steel failure Characteristic resistance Partial safety factor Pullout failure Characteristic resistance in cracked concrete Characteristic resistance in non-cracked concrete Increasing factors for NRk,p for cracked and non-cracked concrete Partial safety factor NRk,p NRk,p [kN] [kN] C30/37
c

NRk,s
Ms

[kN] [-]

35

51 1,5

90

182

1)

1)

1)

1)

1)

1)

40

1)

1)

1)

1,22 1,41 1,55 1,80

2)

C40/50 C50/60

Mp

[-]

Concrete cone failure and splitting failure Effective anchorage depth Spacing Edge distance Partial safety factor
1)

hef

[mm]

75

95

105 3 hef 1,5 hef 1,80

2)

125

170

scr,N = scr,sp [mm] ccr,N = ccr,sp [mm]

Mc

M,sp

[-]

2)

Pullout failure is not decisive.

The partial safety factor

= 1,0 is included.

Table 9:

Displacements under tension loads

HVZ with HAS-(E-)TZ M10x75 [kN]
N0 N

M12x95 21,5 0,3 1,5 24,6 0,2 1,2

M16x105 M16x125 M20x170 24,6 0,3 1,0 30,8 0,2 1,2 30,8 0,3 1,1 36,9 0,2 1,2 58,4 0,3 1,2 70,7 0,2 1,2

Tension load in cracked concrete Displacement

12,3 0,3 1,2 15,4 0,1 1,2

[mm] [mm] [kN]

Tension load in non-cracked concrete Displacement

N0 N

[mm] [mm]

Hilti adhesive anchor HVZ Design method A, characteristic values of resistance to tension loads; displacements

Annex 5
of European Technical Approval

ETA-03/0032

Page 14 of European Technical Approval ETA-03/0032

Table 10: Characteristic values of resistance to shear loads for design method A
HVZ with HAS-(E-)TZ Steel failure without lever arm Characteristic resistance Partial safety factor Steel failure with lever arm Characteristic resistance Partial safety factor Concrete pryout failure Factor in equation (5.6) of ETAG Annex C, 5.2.3.3 Partial safety factor Concrete edge failure Effective length of anchor in shear loading Diameter of anchor Partial safety factor
1)

M10x75

M12x95

M16x105 M16x125 M20x170

VRk,s
Ms

[kN] [-]

18

27 1,25

51

88

MRk,s [Nm]
Ms

48

86 1,25

227

519

[-]

k
Mcp

[-] [-]

2,0 1,8
1)

lf dnom
Mc

[mm] [mm] [-]

75 12

95 14

105 18 1,8
1)

125

170 25

The partial safety factor

= 1,0 is included.

Table 11: Displacements under shear loads

HVZ with HAS-(E-)TZ Shear load in cracked and non-cracked concrete Displacement
V0 V

M10x75 [kN] [mm] [mm] 13,3 1,5 2,3

M12x95 19,3 2,5 3,8

M16x105 M16x125 M20x170 35,9 3,0 4,5 56,0 3,5 5,0

Hilti adhesive anchor HVZ Design method A, characteristic values of resistance to shear loads; displacements

Annex 6
of European Technical Approval

ETA-03/0032