Académique Documents
Professionnel Documents
Culture Documents
[Q1] Comparing to riveting, welding has various advantages and disadvantages. Pick out three (3) advantages and three (3) disadvantages of welding respectively. Jawab: Kelebihan: Efisiensi sambungan yang baik dapat digunakan pada temperatur tinggi dan tidak ada batas pada ketebalan logam induk. Memiliki hasil produk yang memiliki sifat mekanis yang lebih baik atau sama baiknya dengan logam induk. Fasilitas produksi lebih murah, meningkatkan nilai ekonomis, produktivitas, berat yang lebih ringan dan batas yield yang lebih baik. Kelemahan: Membutuhkan tenaga ahli yang bisa bekerja secara baik dan profesional dan sangat memerlukan pengamatan dan inspeksi. Terjadi distorsi dan perubahan deformasi oleh pemanasan dan pendinginan cepat. Tegangan sisa termal dari pengelasan dapat menyebabkan kerusakan atau retak pada bagian las. [Q2] Welding processes are able to be classified into the category of (a) fusion welding, (b) pressure welding or (c) soldering. What the following welding processes should be classified into the category of (a), (b) or (c). Put a category mark (a), (b) or (c) for each welding process. Jawab: (1) Friction welding (2) Electron beam welding (3) Electro slag welding (4) Thermit (Almino-thermic) welding (5) CO2 gas shielded metal arc welding (B) (A) (A) (A) (A)
[Group B] (a) (c) (e) (g) (i) [Q4] Welding process may be classified according to the types of energy source utilized directly for welding. Choose the energy source in [Word group] that is applied in each welding process, and put its alphabet into each ( Jawab: (1) MAG welding (a) ). Submerged arc welding Explosion welding SMAW (Manual Metal Arc Welding) MAG welding Oxy-flame (gas) welding (b) (d) (f) (h) (j) Electro-slag welding Plasma arc welding Laser welding Resistance welding Friction welding
[Word group] (a) (b) [Q5] Regarding the future of the following welding and cutting processes, choose the relevant one from among the words in the word group given below and enter its alphabetic symbol into each parenthesis. Jawab: (1) (2) (3) (4) (5) MAG welding Laser welding and cutting Submerged arc welding Friction welding Gas welding (a) (d) (a) (b) (a) Electric energy Mechanical energy (c) (d) Chemical energy Light energy
[Word group] (a) (b) (c) (d) Electrical energy Mechanical energy Chemical energy Light energy
[Q7] In case of using 100% CO2 gas as shielding, dropletsizeisbecominglargerthanthatincase of using CO2 Argon gas mixture. Explainthereasons. Jawab: Setiap gas memiliki disosiasi yang berbeda-beda. Jika gas CO2 dibandingkan dengan gas Argon, gas CO2 memiliki energi yang jauh lebih tinggi dan heat loss yang tinggi. Akibatnya menahan molten metal dimana sebagian jatuh dan sebagian masuk ke sebagaian lasan. Selain itu apabila >30% CO2 tidak ada mekanisme spray transfer. [Q8] The following sentences describe the metal transfer modes. Choose the relevant one and put its alphabet into each parenthesis. Jawab: (1) The molten metal droplet, which is detached from the tip of the electrode by thearcforce, transfers along the cavity wall in the flux covering around the electrode. This metal transfer mode can be observed in submerged arc welding. (b) (2) The molten metal drop let is punctured by rapid expansion of the internal gases generated in thedroplet.This metal transfer mode can be observed in shielded metal arcwelding. (d) (3) The molten metal drop let grows insize as large as the electrode diameter orlargerto transfer.
) ) ) )
[Q12] Pick out at least three (3) advantages and three (3) disadvantages of TIG arc welding process Jawab: Keuntungan: 1. Hasi lasanya memiliki kualitas tinggi dan presisi 2. Ketika pengelasan tidak terdapat asap dan sparter 3. Hasil lasannya bersih karena tidak ada fluks atau slag Kerugian: 1. Efisiensi panasnya rendah 2. Kecepatan las lambatdan deposisi rendah 3. Peralatannya mahal dibandingkan dengan SMAW
[Q14] Pick out five (5) features of submerged arc welding process, comparing to manual metal arc welding (shielded metal arc welding) process. Jawab: SAW 1. 2. 3. 4. 5. Mampu menghasilkan single weld pada plat tebal > 1 inch dengan posisi datar Arus yang digunakan hingga 2000 A dengan sumber AC atau DC Welding automatic atau semi-automatic Flux berbentuk serbuk Proses cepat
SMAW 1. 2. 3. 4. 5. [Q15] The sentences below, describing MAG welding, have error(s) in the parentheses. Correct them. (1) In the case of shielding gas containing argon mixed with 20% of CO2 gas, the metal transfer mode become spray transfer (when the welding speed is higher than a certain critical value). (2) Comparing with 100% CO2 gas shielded arc welding under the same welding parameters, MAG welding with using mixed gas of 80% argon and 20% of CO2 has (wider bead, but easily gets more spatter). Peralatan simple, murahdan portable Prosesnya dapat digunakan untuk berbagai posisi las Digunakan untuk repair di workshop, sambungan pipa saluran, konstruksi baguna Flux berada di elektrode bersama filler Welding manual