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Preface
Pioneering technology and innovative solutions
The company philosophy Test with condence has a long tradition at Hydrotechnik. In 1964, the MINIMESS - ball sealing threaded test point and plug-in coupling was invented and proved to be a major advance for pressure measurement on hydraulic systems. The benets of this innovative development were vast because up till then, pressure measurements had been mainly carried out with help of xed mounted pressure gauges and with enormous expenditure. Now, with Hydrotechnik, the use of pressure sensors and pressure gauges could now be carried out quickly, safely and without any interruptions to plant. This is why we say Test with condence.
Pump drives
Cylinder controls
Servo valves
Contents
MINIMESS-Index
6 7 8 MINIMESS an overview MINIMESS-Technical data MINIMESS-1620 Test Points Metric DKO, Tee Adaptors - 1620 Metric DKO 1620 Male/Female Tee Adaptors 1620 Bulkhead Adaptors 1620 Standpipe adaptor 37-edged screwing SAE J514 MINIMESS-1620 pressure gauge connection for bulkhead tting MINIMESS-1620 pressure gauge - direct connection 1620 90 Swivel screw connection MINIMESS-1620 Hose adaptors MINIMESS-1620 p/T Test Points MINIMESS-1215 Test Points Metric DKO, Tee Adaptors - 1215 1215 Bulkhead Adaptors MINIMESS-1215 pressure gauge connection for bulkhead tting MINIMESS-1215 pressure gauge - direct connection 1215 90 Swivel screw connection MINIMESS-1215 hose adaptors MINIMESS-1615 Test Points MINIMESS-1615 specialised options Metric DKO, Tee Adaptors - 1615 1615 Bulkhead adaptors MINIMESS-1615 pressure gauge connection for bulkhead tting MINIMESS-1615 pressure gauge - direct connection 1615 90 Swivel screw connection MINIMESS-1615 Hose Adaptors MINIMESS-1604 Test Points MINIMESS-Plug-in Test Points MINIMESS-Pressure inhibitors and accessories MINIMESS-Technical data on DN2 and DN4 microbore hose Mounting suggestions of MINIMESS microbore hose assemblies MINIMESS-DN2 microbore hose assemblies 1620,1615, 1215 and plug-in series Measuring hoses DN2 with protection against leakage MINIMESS-DN4 microbore hose assemblies 1604 Measuring hoses DN4 with protection against leakage Order chart for hose material and accesories DN2 and DN4 Selectable hose ends for DN2 and DN4 hose Accessories for MINIMESS-hoses Digital pressure gauges MINIMESS-1620 Test kit with two digital pressure gauges Analogue pressure gauges MINIMESS-1620 Test kit with two analogue gauges Accumulator charging and testing devices MINIMESS-gas charging valve 1615 Accumulator charging and testing devices Gas charging and testing devices with pressure reducer valve Gas charging and ushing devices with pressure reducer valve Compatibility table Conversion table of pressure measuring units
12 13
16
19 19 20 21 23 24 25 26 27 31 32 33 35 36 37 37 37 38 39
MINIMESS an overview
MINIMESS-1620
Thread of screw-cap Nominal Bore Max Pressure Material Free-cutting steel 1.0718 Stainless steel 1.4571 Sealing material NBR (Perbunan) FKM (Viton) 8 Page
M 16 x 2
DN 2
63,0 MPa
MINIMESS-p/T 1620
Thread of screw-cap Nominal Bore Max Pressure Material Sealing material NBR (Perbunan) M 16 x 2 DN 2 63,0 MPa Free-cutting steel 1.0718 FKM (Viton) 12 Page
MINIMESS-1215
Thread of screw-cap Nominal Bore Max Pressure Material Free-cutting steel 1.0718 Stainless steel 1.4571 Sealing material NBR (Perbunan) FKM (Viton) 13 Page
Fixing thread 12
DN 2
63,0 MPa
MINIMESS-1615
Thread of screw-cap Nominal Bore Max Pressure Material Free-cutting steel 1.0718 Stainless steel 1.4571 Sealing material NBR (Perbunan) FKM (Viton) 16 Page
M 16 x 1,5
DN 2
63,0 MPa
MINIMESS-1604
Thread of screw-cap Nominal Bore Max Pressure Material Sealing material NBR (Perbunan) Fixing thread 16 DN 4 40,0 MPa Free-cutting steel 1.0718 FKM (Viton) 19 Page
MINIMESS-Technical data
Max. working pressure 63 MPa (630 bar) according to ISO 15171-2
Material Coupling body and metal cap made of steel 1.0718 Note: Unless stated otherwise, all products shown in this catalogue are made of free-cutting steel 1.0718 Sealing Internal primary- and secondary sealing as well as sealing for screw-in threads are made of NBR (Perbunan). Option in FKM (Viton). Vibration NBR (Perbunan) and/or FKM (Viton) O-ring to prevent cap loosening due to vibration. Screw-in thread Large range of threads are available. Media application Suitable for hydraulic- and other oils on mineral oil basis Temperature ranges at applications with metal cap (standard) Sealing made of NBR (Perbunan): -25 C to +100 C, for a short time, can be also used up to +120 C Sealing made of FKM (Viton) as option: -20 C to +200 C Application with plastic cap (option) and for both sealing materials: -20 C to +100 C Application for low temperature: -54 C on request
le ck a
ge
ee fr
45
G
d1 d2 z
G
45
d G
45
30
d G
t a
45
a b t
Thread port according to DIN 3852 part 1 and part 2, form Z (sealed with suitable sealant)
Thread port according to SAEJ 514 (UNF) or according to ISO 6149-1 (sealed with O-ring)
Thread Port up to d according to DIN 3852 part 1 and part 2, from X (sealed with at seal or sealing edge)
2,5+0,2 0,5+0,15
ISO 228-G 1/4 20,0 1,5 12,0 18,5 ISO 228-G 3/8 23,0 2,0 12,0 18,5 ISO 228-G 1/2 27,0 2,5 14,0 22,0 M 12 x 1,5 18,0 1,5 12,0 18,5 20,0 1,5 12,0 18,5 22,0 1,5 12,0 18,5 M 14 x 1,5 M 16 x 1,5
ISO 6149-1
M 10 x 1 M 12 x 1,5 M 14 x 1,5 M 16 x 1,5 19,0 11,1 10,0 1,6 11,5 1,0 12,0 19,0 13,8 11,5 2,4 14,0 1,5 15,0 21,0 15,8 11,5 2,4 14,0 1,5 15,0 24,0 17,8 13,0 2,4 15,5 1,5 15,0
SW i
G
Metal cap with anti vibration O-ring Plastic cap Vibration Proof
H +3 mm
Material: Free cutting steel 1.0718 Torque in Nm Technical data Metal cap
Thread G M 8 x 1*
p max 25 MPa
H in mm 41 37,5 36
SW Part-number in mm with NBR - sealing 17 17 17 19 22 19 17 19 22 17 17 17 19 17 17 2103-01-32.00 2103-01-33.00 2103-01-13.00 2103-01-14.00 2103-01-15.00 2103-01-96.00 2103-01-17.00 2103-01-18.00 2103-01-16.00 2103-01-46.00 2103-01-47.00 2103-01-21.00 2103-01-53.00 2103-01-40.00 2103-01-41.00
Part-number with NBR - sealing 2103-30-32.00 2103-30-33.00 2103-30-13.00 2103-30-14.00 2103-30-15.00 2103-30-96.00 2103-30-17.00 2103-30-18.00 2103-30-16.00 2103-30-46.00 2103-30-47.00 2103-30-21.00 2103-30-53.00 2103-30-40.00 2103-30-41.00
Part-number with FKM - sealing on request 2703-01-33.10 on request 2703-01-14.10 on request on request 2703-01-17.10 2703-01-18.10 on request on request 2703-01-47.10 on request on request on request on request
M 10 x 1 M 12 x 1,5 M 14 x 1,5 M 16 x 1,5 M 14 x 1,5 ISO 228-G 1/8 ISO 228-G 1/4 ISO 228-G 3/8 1/8 NPTF Form H 1/4 NPTF 7/16-20 UNF Form E 9/16-18 UNF ISO 7/I-R 1/8 Form C ISO 7/I-R 1/4
63 MPa
36 36 35,5
40 MPa 63 MPa
38 36 36
33 33 37 36 33 33
* M8x1 - Please do not use for new machinery design. ** Form E ISO 6149-2.
Option
For sealing in FKM (Viton) Exchange end digits from 00 to 10 10
Other materials, designs, sealing and screw-in threads on request. We reserve the right to carry out technical modications. 8 1 MPa =10 bar
20
20
20
L0
L0
SW17 L0 SW1
SW
SW
Safety ring
G
SW2
SW17
d L2 ca.L1
Fig. 1
Fig. 2
d
DKO - measuring connection with 24 sealing cone and Test Points incorporated. Elastic Perbunban O-ring at the sealing cone.
Tee adapter c/w cutting rings with union nuts. Test Points incorporated.
Series d L 6 L 8 L 10 L 12 L 15 L 18 L 22 L 28 L 35 L 42 S 6 S 8 S 10 S 12 S 14 S 16 S 20 S 25 S 30 S 38
p max
Fig.
Lo 52 52
SW 14 17 19 22 27 32 36 41 50 60 17 19 22 24 27 30 36 46 50 60
Part-number 2103-93-06.00 2103-93-08.00 2103-93-10.00 2103-93-12.00 2103-93-15.00 2103-93-18.00 2103-40-22.00 2103-40-28.00 2103-40-35.00 2103-40-42.00 2103-94-06.00 2103-94-08.00 2103-94-10.00 2103-94-12.00 2103-41-14.00 2103-94-16.00 2103-41-20.00 2103-41-25.00 2103-41-30.00 2103-41-38.00
L1 50,5 50,5 52,5 52,5 54,5 56,5 60,5 60,5 68,5 70,5 54,5 54,5 56,5 56,5 62,5 62,5 68,5 74,5 80,5 91
L2 20,5 20,5 22,5 22,5 24,5 23,5 27,5 27,5 25,5 24,5 24,5 24,5 23,5 23,5 26,5 25,5 25,5 26,5 27,5 29
Lo 49,5 49,5 49,5 49,5 52,5 53,5 55,5 58 60,5 65 49,5 49,5 49,5 49,5 51 52,5 55,5 58 60,5 65
SW1 24 24 24 24 30 32 36 41 46 55 24 24 24 24 27 30 36 41 46 55
SW2 14 17 19 22 27 32 36 41 50 60 17 19 22 24 27 30 36 46 50 60
Part-number 2103-11-06.00 2103-11-08.00 2103-11-10.00 2103-11-12.00 2103-11-15.00 2103-11-18.00 2103-11-22.00 2103-11-28.00 2103-11-35.00 2103-11-42.00 2103-12-06.00 2103-12-08.00 2103-12-10.00 2103-12-12.00 2103-12-14.00 2103-12-16.00 2103-12-20.00 2103-12-25.00 2103-12-30.00 2103-12-38.00
31,5 MPa
52 52 52 52 60
16 MPa
M 36 x 2 M 45 x 2 M 52 x 2 M 14 x 1,5 M 16 x 1,5
61 63 63 52 52
63 MPa
52 52
2 1
63 52 63
40 MPa
M 30 x 2 M 36 x 2 M 42 x 2 2
64,5 66 69
31,5 MPa
M 52 x 2
Options
All sealing made of Viton with metal cap (when ordering, exchange end digits from 00 to 10) With mounted plastic cap (when ordering, exchange end digits from 00 to 90) All sealing made of Viton with plastic cap (when ordering, exchange end digits from 00 to 95) 10 90 95
p max
G1 M 12 x 1,5 M 14 x 1,5
D1 6 8 10 12 15 18 22 28 35 42
D2 6 8 10 12 15 18 22 28 35 42
SW 24 24 24 24 30 32 36 41 46 55
Part-number 2103-KL-06.00 2103-KL-08.00 2103-KL-10.00 2103-KL-12.00 2103-KL-15.00 2103-KL-18.00 2103-KL-22.00 2103-KL-28.00 2103-KL-35.00 2103-KL-42.00
L 10 L 12 L 15
G1
D1
D2
L 18 L 22
G2
SW ca.L
L 28 L 35 L 42
D1 6 8 10 12 14 16 20 25
D2 6 8 10 12 14 16 20 25
SW 24 24 24 24 27 30 36 41
p max
Connectoin L 6
L in mm 34 34 33,5 36 33,5 37
L1 in mm 67 67 66,5 69 66,5 70
SW in mm 17 19 22 19 22 24
31,5 MPa
L 8 L 10 S 6
SW
L1
S 8 S 10
G
24
M 18 x 1,5
20
Thread G
13max.
p max 63 MPa
Connectoin
Both sides for MINIMESS 1620 (M 16 x 2)
Part-number 2103-04-16.00
SW22
70
M 16 x 2
SW19
10
MINIMESS-1620 Test Points 1620 Standpipe adaptor 37 - edged screwing SAE J514
NBR sealing
20
Pipe in mm 6 8 10
SW in mm 17 17 19 22
SW
31,5 MPa
G
3/4- 16 UNF
12
p max
Connection G2
L in mm 38
SW in mm 19 27 19
Note
Part-number 2103-05-11.00
SW2
63 MPa
1620 / M 16 x 2
42,5
10 max.
2103-05-12.00 2103-05-23.00
1/4 NPT
Internal thread G
SW
p max
L in mm 14,5
SW in mm 19 27 19
SW22
17
p max 63 MPa
L1 in mm 34,5
L2 in mm 64,5
SW in mm 19
Part-number 2115-22-34.00
L1
dka-ring
Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR). Other options on request.
Thread G M 16 x 2
p max 63 MPa
L in mm 42
SW in mm 17
Part-number 2146-01-00.00
SW
Other materials, further executions, sealing and screw-in threads on request. 1 MPa =10 bar 11
45
1,5
11,5 M10x1
30
12
Form F
Form G
*) = recommended min. depth of drill
20
2,5+0,2 0,5+0,15
25,5*)
27*)
Material: Free cutting steel 1.0718 Torque in Nm Technical data Metal cap
SW i
p max
H i L0 L SW Part-number in mm in mm in mm in mm in mm with NBR - sealing 36,5 10 8,5 16 16 14,5 14,5 19 17 2149-04-15.13 2149-04-19.13
L0
63 MPa 12 38
Option
For FKM (Viton) - exchange end digits from 13 to 53 53
Other materials, further options, sealing and screw-in threads on request. We reserve the right to carry out technical modications.
12
SW i
G
Metal cap with anti vibration O-ring Plastic cap with integrated safety device against vibration
H +3mm
Material: Free cutting steel 1.0718 Torque in Nm Technical data Metal cap
Thread G M 8 x 1*
p max 25 MPa
H in mm 30 30
i in mm 8,5 8,5 10 10 8 10 12 15 9 10 12
SW Part-number in mm with NBR - sealing 14 14 17 19 14 19 14 14 17 19 14 2101-06-32.00 2101-06-33.00 2101-06-13.00 2101-06-14.00 2101-06-17.00 2101-06-18.00 2101-06-46.00 2101-06-47.00 2101-06-21.00 2101-06-53.00 2101-06-40.00
Part-number with NBR - sealing 2101-01-32.00 2101-01-33.00 2101-01-13.00 2101-01-14.00 2101-01-17.00 2101-01-18.00 2101-01-46.00 2101-01-47.00 2101-01-21.00 2101-01-53.00 2101-01-40.00
Part-number with FKM - sealing on request 2701-06-33.10 on request on request on request 2701-06-18.10 on request 2701-06-47.10 on request on request on request
M 10 x 1 M 12 x 1,5 M 14 x 1,5 ISO 228-G 1/8 ISO 228-G 1/4 1/8 NPTF 1/4 NPTF 7/16-20 UNF 9/16-18 UNF ISO 7/I-R 1/8
63 MPa
29 29
30 29 26 26
63 MPa
29 28
40 MPa
26
Option
For FKM (Viton) - Exchange end digits from 00 to 10 10
Other materials, further options, sealing and screw-in threads on request. We reserve the right to carry out technical modications. 1 MPa =10 bar 13
17
L0
L0
SW14
SW14
SW
Safety ring
G
L0
SW G
Fig. 1
Fig. 2
L2 ca. L1
DKO - measuring connection with 24 sealing cone Safety ring and Test Points incorporated. Elastic Perbunban O-ring at the sealing cone.
Tee adapter c/w cutting rings and union nuts. Test Points incorporated.
Series d L 6 L 8 L 10 L 12 L 15 L 18 L 22 L 28 L 35 L 42 S 6 S 8 S 10 S 12 S 14 S 16 S 20 S 25 S 30 S 38
p max
Fig.
Lo 62 62
SW 17 19 19 22 27 32 36 41 50 60 17 19 22 24 27 30 36 46 50 60
Part-number 2101-40-06.90 2101-40-08.90 2101-40-10.90 2101-40-12.90 2101-40-15.90 2101-40-18.90 2101-40-22.90 2101-40-28.90 2101-40-35.90 2101-40-42.90 2101-41-06.90 2101-41-08.90 2101-41-10.90 2101-41-12.90 2101-41-14.90 2101-41-16.90 2101-41-20.90 2101-41-25.90 2101-41-30.90 2101-41-38.90
L1 50,5 50,5 52,5 52,5 54,5 56,5 60,5 60,5 68,5 70,5 54,5 54,5 56,5 56,5 62,5 62,5 68,5 74,5 80,5 91
L2 20,5 20,5 22,5 22,5 24,5 23,5 27,5 27,5 25,5 24,5 24,5 24,5 23,5 23,5 26,5 25,5 25,5 26,5 27,5 29
SW1 24 24 24 24 30 32 36 41 46 55 24 24 24 24 27 30 36 41 46 55
SW1 14 17 19 22 27 32 36 41 50 60 17 19 22 24 27 30 36 46 50 60
Part-number 2101-11-06.90 2101-11-08.90 2101-11-10.90 2101-11-12.90 2101-11-15.90 2101-11-18.90 2101-11-22.90 2101-11-28.90 2101-11-35.90 2101-11-42.90 2101-12-06.90 2101-12-08.90 2101-12-10.90 2101-12-12.90 2101-12-14.90 2101-12-16.90 2101-12-20.90 2101-12-25.90 2101-12-30.90 2101-12-38.90
31,5 MPa
62 58 51,5 52,5
16 MPa
M 36 x 2 M 45 x 2 M 52 x 2 M 14 x 1,5 M 16 x 1,5
63 MPa
62 58 55 55
40 MPa
M 36 x 2 M 42 x 2
31,5 MPa
M 52 x 2
Options
All sealing made of Viton with metal cap (when ordering, exchange end digits from 00 to 10) With mounted plastic cap (when ordering, exchange end digits from 00 to 90) 00 95
Other materials, further options, sealing and screw-in threads on request. 14 1 MPa =10 bar
Thread G
13max.
p max
Connection L6
L in mm 34 34 36
SW in mm 17 19 19
L1 60,5
SW
L8 63 MPa S6
G
24
SW19
p max 63 MPa
Part-number 2101-04-16.90
Fixing thread 12
65
SW19
p max
Connection G2
L in mm (approx.) 31
SW in mm 19 27 22
Note
Part-number 2101-05-11.00
10 max.
SW2
63 MPa
1215
38,5
2101-05-12.00 2101-05-23.00
1/4 NPT
SW L SW 22
ISO 228-G 1/2 1/4 NPT
p max 63 MPa
L1 in mm 34,5
L2 in mm 46
SW in mm
Part-number 2115-22-14.00
19
L1
dka-ring
Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR). Other options on request.
Thread G
L
p max
L in mm 29
SW in mm 14
Note
Part-number
SW
Fixing thread 12
63 MPa
2146-20-00.20
15
SW i
Material: Free cutting steel 1.0718 Torque in Nm Technical data Metal cap
Thread G M 10 x 1 M 12 x 1,5
p max
H in mm 37,5 36
i in mm 8,5 10 10 10 10 16,5
SW Part-number in mm with NBR - sealing 17 17 19 19 19 17 2102-01-33.00 2102-01-13.00 2102-01-14.00 2102-01-50.00 2102-01-18.00 2102-01-47.00
Part-number with NBR - sealing 2702-01-33.10 on request on request on request 2702-01-18.10 on request
63 MPa
36 36 36 33
Option
For FKM (Viton) Exchange end digits from 00 to 10 10
Other materials, further options, sealing and screw-in threads on request. We reserve the right to carry out technical modications. 16 1 MPa =10 bar
20
L0
L0
SW17
L0
SW17
SW
Safety ring
G
SW
d L2 ca.L1
Fig. 1
G d
Fig. 2
d
DKO - measuring connection with 24 sealing cone and Test Points incorporated. Elastic Perbunban O-ring at the sealing cone.
Tee adapter c/w cutting rings and union nuts. Test Points incorporated.
Series d L6 L8 L 10 L 12 L 15 L 18 L 22 L 28 L 35 L 42 S6 S8 S 10 S 12 S 14 S 16 S 20 S 25 S 30 S 38
p max
Fig.
Lo 69,5 69,5
SW 14 17 19 22 27 32 36 41 50 60 17 19 22 24 27 30 36 46 50 60
Part-number 2102-40-06.00 2102-40-08.00 2102-40-10.00 2102-40-12.00 2102-40-15.00 2102-40-18.00 2102-40-22.00 2102-40-28.00 2102-40-35.00 2102-40-42.00 2102-41-06.00 2102-41-08.00 2102-41-10.00 2102-41-12.00 2102-41-14.00 2102-41-16.00 2102-41-20.00 2102-41-25.00 2102-41-30.00 2102-41-38.00
L1 50,5 50,5 52,5 52,5 54,5 56,5 60,5 60,5 68,5 70,5 54,5 54,5 56,5 56,5 62,5 62,5 68,5 74,5 80,5 91
L2 20,5 20,5 22,5 22,5 24,5 23,5 27,5 27,5 25,5 24,5 24,5 24,5 23,5 23,5 26,5 25,5 25,5 26,5 27,5 29
L0 49,5 49,5 49,5 49,5 52,5 53,5 55,5 58 60,5 65 49,5 49,5 49,5 49,5 51 52,5 55,5 58 60,5 65
SW1 24 24 24 24 30 32 36 41 46 55 24 24 24 24 27 30 36 41 46 55
SW2 14 17 19 22 27 32 36 41 50 60 17 19 22 24 27 30 36 46 50 60
Part-number 2102-11-06.00 2102-11-08.00 2102-11-10.00 2102-11-12.00 2102-11-15.00 2102-11-18.00 2102-11-22.00 2102-11-28.00 2102-11-35.00 2102-11-42.00 2102-12-06.00 2102-12-08.00 2102-12-10.00 2102-12-12.00 2102-12-14.00 2102-12-16.00 2102-12-20.00 2102-12-25.00 2102-12-30.00 2102-12-38.00
31,5 MPa
69,5 65,5 59 60
60 61 63 63 69,5 69,5
16 MPa
M 36 x 2 M 45 x 2 M 52 x 2 M 14 x 1,5 M 16 x 1,5
63 MPa
40 MPa
M 30 x 2 M 36 x 2 M 42 x 2
63 64,5 66 69
31,5 MPa
M 52 x 2
Option
All sealing made of Viton with metal cap (when ordering, exchange end digits from 00 to 10) 10
Other materials, further options, sealing and screw-in threads on request. 1 MPa =10 bar 17
p max 63 MPa
Part-number 2102-04-01.00
M 16 x 1,5
71 12 max. SW19 G
p max
Connection G2 1615 /
L in mm 38 42,5
SW in mm 19 27
SW 19
M 16 x 1,5
G2
Internal thread G
SW
p max
L in mm 14,5
SW in mm 19 27 19
SW 22
17
p max 63 MPa
L1 in mm 43
L2 in mm 69,5
SW in mm 19
Part-number 2115-22-24.00
L1
dka-ring
Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR). Other options on request.
p max
L in mm 42
SW in mm 17
Note
Part-number
M 16 x 1,5
63 MPa
2146-10-00.00
18
SW
Material: Free cutting steel 1.0718 Torque in Nm Technical data Metal cap
Thread G M 10 x 1 M 14 x 1,5
p max
H in mm 43
i in mm 8,5 10 10
40 MPa
40 40
Option
For FKM (Viton) Exchange end digits from 00 to 10 10
SW G
Plastic cap
Thread G M8x1
p max
H in mm 17,5 17,5
19
G2
0,25 bis
30
15
65 max.
G 1
Restrictor valve
ca.53 G1 SW36 G2
H 53 58
p max
Execution
Borehole: nozzle
M8x1 M4
Material 2.0401
Part-number 2100-24-01.00
0,5 mm
Type of sealing
p max
i SW L Part-number in mm in mm in mm Free cutting steel 1.0718 19 19 10 8 14 12 18 17 17 27 32 24 2134-13-00.00 2134-07-01.00 2134-21-00.00 2134-51-00.00 2134-45-01.01
Part-number Stainless steel 1.4571 auf Anfrage 2734-07-01.10 2734-21-00.10 2734-51-00.10 on request
SW
10 13
10
Welding adapter
D G
Thread G M 10 x 1
p max
L in mm 25
63 MPa 30
Other materials, further executions, sealing and screw-in threads on request. 20 1 MPa =10 bar
Hose structure
AD
ID
Jacket: Polyamide
Nominal width DN 2 DN 2 DN 2 DN 4 DN 4
Design Standard 400 Standard 630 Low temperature Standard 315 Standard 450
Application
rmin
Operable temperature range -20 C up to +100 C short time up to +120 C -54 C up to +100 C
Pressure utilisation factor 0 C 122% 30 C 50 C 100% 80 C 100 C 77% 120 C 110% 86% 68%
Perforated hose
45,0 150,0
Example for calculation: MINIMESS-hose DN 2/63 MPa at 30 C pressure utilisation facto: 63,0 x 1,10 = 69,3 MPa
Reference of the specied data: 20 C 3 K pn = operating pressure pB = bursting pressure ID = internal diameter AD = external diameter rmin = Minimum bend radius of hose Perforated hose = Jacket of hose is perforated for applications using gas
21
Identication
Hose: Manufacturers stamp Nominal width DN. Year of manufacture Material (PA = polyamid) Operating pressure pN
Safety note: The hose assemblies have to be protected from ames and sharp-edged, hot objects.
0,8 0,6 0,4 0,2 0,2 0,4 0,6 0,8 1,0 1,2
2,0 1,5 1,0 0,5 0,2 0,4 0,6 0,8 1,0 1,2
Pressure loss in MPa through a hose assembly with a length of 1 m, with ttings and Test Points of series 1620 on both sides, mineral oil: viscosity 30 mm2 s-1
Flow rate Q (l/min)
3,0
2,0
1,0
Pressure loss in MPa through a hose assembly with a length of 1 m, with ttings and Test Points of series 1604 on both sides, mineral oil: viscosity 30 mm2 s-1
We guarantee a very high quality level of our MINIMESS-systems, as all components are manufactured very precisely and to tight tolerances. All parts in our MINIMESS-system are easy and safe to use. We reserve the right to carry out technical modications!
22
Under load, the length of a hose pipe can change. A shortening causes an additional tensile stress of the hose and the connections. Therefore, the hose pipe needs slack in an unpressurised state. Please tighten the union nuts only so far using recommended tightening torques. Further tightening does not improve the operation, but can damage the connections.
right
wrong
With curved assemblies, attention has to be paid to the bending radius. Sharp bends have to be avoided wherever possible. When calculating the length of a hose assembly, you have to pay attention to the fact that the connection ttings are not exible. The correct calculation of the free hose length between the ttings is therefore essential.
right
wrong
90 hose ttings are also available to aid in the tting of hose assemblies to maximize life and operation of the assembly.
right
wrong
90 hose ttings can also aid in the tting of a tidy hose assembly in the tightest of porting requirements.
right
Store in cool, dry places and avoid direct UV-irradiation. Sources of radiant heat should be avoided. Ozone building light ttings and electronic instruments with sparking should be kept away from hoses and hose material (e.g. mercury vapor discharge lamps) Optimum storage conditions are temperatures between +15C and +25C, a relative air humidity of 65%, as well as shielding against UV-radiation by special UV-impervious foils. The storage time should not exceed four years for hose and two years for hose assemblies.
23
p max
p max
500 630
Suitable for hydraulic and other oils on mineral oil basis Same ttings on both sides Fittings made of free cutting steel 1.0718
800 1000 40 MPa 1250 1500 2000 2500 3200 4000 5000
63 MPa S 100-AC-AC-0125 S 100-AC-AC-0150 S 100-AC-AC-0200 S 100-AC-AC-0250 S 100-AC-AC-0320 S 100-AC-AC-0400 S 100-AC-AC-0500 S 110-AC-AC-0125 S 110-AC-AC-0150 S 110-AC-AC-0200 S 110-AC-AC-0250 S 110-AC-AC-0320 S 110-AC-AC-0400 S 110-AC-AC-0500
-AA-AA-
-AB-AB-
-AI-AIL
-AR-ARLmin = 300 mm
-AR-AR-
24
p max
p max
Suitable for hydraulic and other oils on mineral oil basis Same ttings on both sides Fittings made of free cutting steel 1.0718
500 630 800 1000 31,5 MPa 1250 1500 2000 2500 3200 4000 5000
45 MPa S 150-AD-AD-0125 S 150-AD-AD-0150 S 150-AD-AD-0200 S 150-AD-AD-0250 S 150-AD-AD-0320 S 150-AD-AD-0400 S 150-AD-AD-0500 S 160-AD-AD-0125 S 160-AD-AD-0150 S 160-AD-AD-0200 S 160-AD-AD-0250 S 160-AD-AD-0320 S 160-AD-AD-0400 S 160-AD-AD-0500
-AY-AYLmin = 300 mm
-AY-AY-
25
Options Material of the ttings Free cutting steel 1.0718 galvanized and chromated Free cutting steel 1.0718 plus sealing for brake uid Acid-resistant stainless steel 1.4571
Stainless Steel
1 2 7
Hose material DN 2 Perforated standard hose Perforated standard hose Perforated low temperature hose 40,0 MPa 63,0 MPa 63,0 MPa DN 2 0 1 2
Hose material DN 4 Perforated standard hose Perforated standard hose 31,5 MPa 45,0 MPa
DN 4 5 6
Standard Additional options Anti buckling spiral, left side (min. hose length 40 cm) Anti-buckling spiral, right side (min. hose length 40 cm) Anti-buckling spiral both sides (min. hose length 40 cm) Aluminium protection hose (min. hose length 40 cm)
1 2 3 4
Freely selectable tting Input as a 2-digit tting code from page 27 on Freely selectable tting Input as a 2-digit tting code from page 27 on Length L in cm (e.g. 30 cm = 0030 or 500 cm = 0500) Input as a 4-digit group of gures
L in cm
Attention: Aluminium protection in combination with an anti-buckling spiral is not possible. 26 1 MPa =10 bar
Fittings
Part-number 2119-02-00.00
Fig. 1 1 1 2
p max in MPa 63 63 63 40
D in mm 20 20 20
L 22 20 20 30,5
Fitting code AA AB AC AI
DN 2 Fig. 2
L
Fig. 3
D G
2119-05-00.00 DN 4
L
3 3 3 3
63 63 63 40
20 20 20 22
35 35 35 35
AA AB AC AD
MINIMESS-connection 90
Fig. 1
L1 L
Fittings
Part-number 2119-02-01.00
Fig.
Thread G 1215
p max in MPa 63 63 63
SW 22 22 22
L1
Fitting code AJ AK AL
SW
DN 2
G
2119-03-01.00 2119-04-01.00
1615 1620
Part-number 2119-04-04.00
Fig. 1
Thread G 1620
p max in MPa 63
D in mm 20
L 50
Fitting code AR
D G
DN 4
2119-09-04.00
1604
40
24
70
AY
Fittings
Part-number 2119-02-03.00
Fig.
Thread G 1215
p max in MPa 63 63 63
SW 19 19 19
L 38 38 38
L1 22 20 20
Fitting code AM AN AO
L1 L
DN 2
2119-03-03.00 2119-04-03.00
1615 1620
27
Fittings
Fig.
p max SW in MPa in mm 63 63 17 27
L 28,5 31,5
L1
Fitting code FG FH
DN 2
L
Fittings
L1
Fig.
p max SW in MPa in mm 63 63 17 27
L 43,5 43
L1 32 43
Fitting code FI FJ
DN 2
DKO - connection light (L) and heavy (S) series for solder free screw-in pipe connections according to DIN 2353 (24)
Fig. 1 Fittings Part-number 5140-06-03.00
SW
Fig.
Series L 6
L 30 34 33,5 33,5
Fitting code CQ CR CS CT
DN 2
L 8 L 10 L 12
5140-06-01.00
L
S 6 1 S 8 S 10 S 12
63 63 63 63
17 19 22 24
30 34 33,5 23,5
CU CV CW CX
DN 2
L 6 L 8 L 10 L 12
14 17 19 22
40 41 44,5 44,5
CQ CR CS CT
S 6 S 8 S 10 S 12
63 63 63 63
17 19 22 24
40 41 44,5 44,5
CU CV CW CX
28
DKO - connection light (L) and heavy (S) series 90 for solder free screw-in pipe connections according to DIN 2353 (24)
Fig. 1 Fittings
SW
Part-number 5140-06-13.00
Fig. Series L 6 1 L 8 L 10 L 12
L1
Fitting code DA DB DC DD
DN 2
90
L1
S 6 S 8 S 10 S 12
63 63 63 63
17 19 22 24
DE DF DG DH
Standpipes for solder free screw-in pipe connection according to DIN 2353
Fig. 1 Fittings Part-number 5140-08-16.00
L D
Fig.
Execution
L 35 35 35 35
L1 20 20 21 20
Fitting code BA BB BC BD
DN 2
5140-08-01.00 5140-08-11.00
straight
63 63 63
L1
5140-07-01.00
DN 4
5140-18-01.00 5140-18-02.00
straight
63 45
6 8
48 47
20 21
BB BC
Standpipes, 90, for solder free screw-in pipe connection acc. to DIN 2353
Fig. 1
L1
Fittings DN 2
L
Part-number 5140-08-02.00
Fig. 1
Execution 90
p max D in MPa in mm 63 6
L 30
L1 28
Fitting code BG
90
DN 4
5140-08-12.00
90
63
48
25
BG
29
Fittings DN 2
Part-number 5140-24-03.00
Fig. 1
p max SW in MPa in mm 40 14
L 26,5
L1 8
Fitting code GA
SW
ORS-connection
Fig. 1
SW
Fittings DN 2
Part-number 5140-26-03.00
Fig. 1
Thread G 11/16-16UN
p max SW in MPa in mm 40 22
L 26,5
L1
Fitting code HC
Fittings DN 2
Part-number 5140-27-01.00
Fig. 1
Thread G M 10 x 1
p max SW in MPa in mm 20 14
L 28
L1 10
Fitting code IA
L L1
CU-Dichtring
Fittings DN 2
Part-number 5140-27-02.00
Fig. 1
p max SW in MPa in mm 20
L 41
D 17
Fitting code IB
10
DN 4
L
5140-27-11.00
20
43,5
17
IB
30
MINIMESS-hoses
Accessories Hose material DN 2 and DN 4
Hose material for self assembly Perforated hose, DN 2 Perforated hose, DN 2 Low temperature, Perforated hose, DN 2 Perforated hose, DN 4 Perforated hose, DN 4 40,0 MPa 63,0 MPa 63,0 MPa 31,5 MPa 45,0 MPa Part-number 2020-01-00.31 2020-01-00.30 2020-01-00.18 2030-01-00.22 2030-01-00.24
Anti-buckling spiral
Anti-buckling spiral for self assembly Anti-buckling spiral for DN 2 Part-number 2123-01-00.01
2133-01-00.01
Aluminium protection hose for self assembly Aluminium protection hose DN 4 In addition to this, 2 pieces end screw sockets are necessary End screw sockets DN 4
31
83,5
69,5
MENU
SW27 15
15,8
axial turning
Technical data Measuring range: 0 to 60 bar, 0 to 250 bar or 0 to 600 bar Accuracy: 0,5 % F.S., 1 digit Wandlungsrate: 5/s 4-digit, 7-segment LCD display, 11 mm height, additional bargraph with 10 segments scale Proof pressure, 2.0x, 1000 bar max. Units: MPa, PSI and bar Pressure peak: min.- and max.-values Protection type: IP 65 acc. to EN 60529 / IEC 529 Housing: stainless steel 2 x 1,5 V battery type AA, 4000 h Weight: approx. 0,4 kg
Digital Pressure gauge are the best solution to carry out a local network independent pressure measurement. Accuracy, reliability and mechanical capacity make the digital pressure gauge perfect for carrying out different pressure measurements. Axial turning of the case for better reading. Simple operation is carried out with a 3 button panel whereby pressure and pressure peaks can also be measured as well as min. and max. values.
80
Test kit, one digital pressure gauge Measuring range 060 bar 0250 bar 0600 bar Identication 4 6 9
4, 6 or 9
Test kit, two digital pressure gauges Measuring range 060 bar 0250 bar 0600 bar Identication 4 6 9
32
25
Part-number 9802-01-00.10 9802-01-00.16 9802-01-00.25 9802-01-00.40 9802-01-00.60 9802-01-01.00 9802-01-01.60 9802-01-02.50 9802-01-04.00 9802-01-06.00
040 bar (0580 psi) 060 bar (0870 psi) 0100 bar (01450 psi)
psi bar
13
21
ISO 228-G1/4 B
Housing 63 mm/Stainless steel Accuracy 1,6% of end value Display range in bar and psi Glycerine lled
MINIMESS-pressure test kit for series 1215 MINIMESS-pressure test kit for series 1615
When ordering, please exchange end digits to 30 When ordering, please exchange end digits to 40
30 40
33
Part-number 9801-53-00.10 9801-53-00.16 9801-53-00.25 9801-53-00.40 9801-53-00.60 9801-53-01.00 9801-53-01.60 9801-53-02.50 9801-53-04.00 9801-53-06.00
025 bar
63
EN 837-1
040 bar (0580 psi) 060 bar (0870 psi) 0100 bar (01450 psi) 0160 bar (02300 psi)
3,5 68
91
78
psi bar
37 62
0250 bar (03600 psi) 0400 bar (05800 psi) 0600 bar (08700 psi)
80 1,0 %
80 0,5
EN 837-1
25 1 14,5
45,5 1
Display range 010 bar 016 bar 025 bar 040 bar (0145 psi) (0230 psi) (0360 psi) (0580 psi) (0870 psi)
Part-number 9801-35-00.10 9801-35-00.16 9801-35-00.25 9801-35-00.40 9801-35-00.60 9801-35-01.00 on request 9801-35-02.50 9801-35-04.00 9801-35-06.00
psi bar
M14x1,5 SW22
060 bar
0100 bar (01450 psi) 0160 bar (02300 psi) 0250 bar (03600 psi)
80 45,5
84
Housing 63 mm or 80 mm/Stainless steel Accuracy: 1,6% or 1,0% of end value Display range in bar and psi Glycerine lled
Part-number on request on request 9801-20-00.25 on request 9801-20-00.60 9801-20-01.00 9801-20-01.60 on request 9801-20-04.00 9801-20-06.00
(0145 psi) (0230 psi) (0360 psi) (0580 psi) (0870 psi)
EN 837-1
100
psi bar
87 0.5
0100 bar (01450 psi) 0160 bar (02300 psi) Connection shank according to DIN EN 837-1 and EN 837-3 0250 bar (03600 psi) 0400 bar (05800 psi) 0600 bar (08700 psi)
ISO 228-G1/2 B
34
1 MPa = 10 bar
Very good leak proof integrity, leakage <2 x 10-5 mbar l s-1 within allowed operating temperatures of -20C to +135C The application and construction is common with the MINIMESS-coupling, which has been proven over many, many times Automatic opening of the gas charging valve when connecting a hose assembly Superior and safer manual connection without additional tools For different accumulator designs, suitable adapters are available Military authorised
Gas charging valves can be applied where hydraulic accumulators are used, for example in:
Mobile hydraulics Pressure energy source for power brake and steering boosters Spring element in the construction of vehicles and in stationary plants Permanent hydraulic plant
Maintaining the pressure in fastening devices, presses and pressing devices Additional sources of energy in stationary plant
35
Compatible with the following media Inert gases, nitrogen and compressed air. Resistant against antifreeze, oil, anti corrosion oil, grease and fuel.
Torque in Nm
Technical data
Execution: Metal cap Coupling material 1.4571 Part-number with FKM sealings 2402-01-13.50 2402-01-14.00 1.4104 2402-01-18.00
p max
H in mm 36,5
i in mm 8,5 10 10
SW in mm 17 19 19
63 MPa
36,5 36,5
Recorded with inspection certicate 3.1 B in accordance to DIN EN 10204, certicate 2.2. in accordance to DIN EN 10204
M 14 x 1,5 Form B 40 63 MPa 36,5 10 19 -33 C bis +135C 1.4104 2402-01-49.70
Material Body: 1.4104 (C4) Pressure spring: 1.4310 Screw cap: brass (blackened)
Sealing Internal primary and secondary sealing as well as integral seat seal and anti vibration O-ring (to prevent loosening of the metal cap) made of Viton.
Attention: Before using oxygen, please ensure you rinse and clean the gas charging valve.
Thread of accumulator
SW30
H I SW in mm in mm in mm 73 63 36 26 30 36
H i
p max 63 MPa
Material 1.0718
H in mm 32 32
G 25
5/16-32 UNEF
36
1 MPa = 10 bar
Charging of the hydraulic accumulator Testing and lowering the pressure within the hydraulic accumulator Pressure gauge Cl. 1,6 - 63 mm
SW in mm 28 28
Filling, adjusting and controlling gas pressure in hydraulic accumulators with nitrogen lling Pressure gauge Cl. 1,6 - 63 mm Pressure gauge for primary pressure display 0 to 400 bar
SW in mm 28
01,6 bar
Complete measuring equipment with transport case and high pressure hose
Pre-adjustment of the ushing- and charging pressure Flushing and charging of nitrogen systems Pressure gauge Cl. 1,6 - 63 mm Pressure gauge for primary pressure display 0 to 250 bar
37
Compatibility table
Sealing material: Viton Free-cutting steel 1.0718 (9SMnPb28K), gradually change over to chrome (VI)-free surface treatment Corrosion-resistant stainless steel 1.4104 (X 12CrMoS 17) Acid proof stainless steel 1.4571 (X 10CrNiMoTi 1810) antimagnetic Hoses: polyamide 11
All statements are not binding and are only for your information
Fittings / Material Flow rate media Acetone Ethyl alcohol, pure Ammonia, concentrated Ammonia, liquid Formic acid Gasoline, pure Benzene Brake uid Butane Cyclohexane Diesel motor fuel Freon 12 Glycerin, pure Glycols Heating oil Hydraulic uid (mineral oil base) Kerosene Carbon dioxide Methane Methyl alcohol, pure Mineral oils Petroleum Polyalkyleneglycol (HEPG) Propane Oxygen Lubricating oils and grease Soap solution Nitrogen Synthetic esters (HEES) Essence of turpentine Tetra chloromethane Toluene Trichloroethylene Triglycerides (HETG) Water Sea water Sealing 3 *) 1/2 3 *) 3 *) 3 *) 1 1/2 3 *) 1 1 1 1/2 1/2 1/2 1 1 1 1 1 3 *) 1 1 2 (<100 C) 1 1 1 1 1 2 (<100 C) 1 1 1/2 1/2 2 (<80 C) 1 1 1.0718 1 1 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 3 2 1 1 1 2 2 3 1 3 1 1 2 2 2 1 1 3 3 1.4104 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1.4571 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 20 C 1/5 1/6 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1/4 1/4 1/6 1 1 1 1/4 1/4 1 1 1/4 1 1 1 1 2 1 1 1 40 C 1/6 2 1 1 3 1 1/6 1 1 1 1 1 1 1 1 1 1 1/4 1/4 2 1 1 1 1/4 1/4 1 1 1/4 1 1 3 1/6 3 1 1 1 2/4 1 1 3/4 1 1 Hoses 60 C 2 3 1 3 1/6 2 1 1 2 1 1 2 2 1 1 1/6 1/4 1/4 3 1 1/6 2/4 1/4 2/4 1 1 1/4 2/4 1/6 2 2 3/4 3/4 1 1 1 3/4 1 1 3 3 1 1 2 2 1 90 C 3
Explanations: 1 = good, absolute resistance without modications 2 = limited, resistance depends on using time and operating conditions 3 = not recommended - material is affected and the mechanical characteristics are decreased 4 = slight diffusion when using gases; can only be used as a test- and lling hose. For permanent use, we recommend our measuring tubes made of stainless steel 5 = the transparent material can change the colour 6 = slight swelling, but no modications of the mechanical characteristics If your medium of application is not mentioned, please get in contact with us. 38
Units mWS 1,02 x 10 -4 102 10,2 1,02 x 10 -2 1 10 -3 1,36 x 10 -2 7,03 x 10 -1 10 1 1,36 x 10 1 7,03 x 10 2 10 4 10 3 10,2 1,02 x 10 4 750 7,5 x 10 -1 7,36 x 10 1 7,36 x 10 -2 1 5,17 x 10 1 7,36 x 10 2 1,02 x 10 5 7500 1,02 x 10 -1 7,5 x 10 -3 10 -6 1 10 -1 10 -4 9,81 x 10 -3 9,81 x 10 -6 1,33 x 10 -4 6,89 x 10 -3 9,81 x 10 -2 9,81 x 10 -1 9,81 x 10 2 6,89 x 10 -2 6,89 x 10 1 1,33 x 10 -3 1,33 9,81 x 10 -5 9,81 x 10 -2 9,81 x 10 -2 9,81 x 10 1 10 -3 1 1 10 3 10 10 4 10 -5 10 -2
MPa MN/m2
mmHg (Torr)
1 Pa = 1N/m2
1 MPa = 1MN/m2
10 6
1 bar
10 5
1 mbar
10 2
1 mWS
9,81 x 10 3
1 mmWS
9,81
1 mmHg (Torr)
1,33 x 10 2
1 psi
6,89 x 10 3
1 kp/cm2 (at)
9,81 x 10 4
Technical atmosphere Kilopond per square centimetre Pascal Mega-Pascal Newton per square metre Mega-Newton per square metre
HYDROTECHNIK GmbH Holzheimer Strae 94 96 | 65549 Limburg Tel. 0 64 31.40 04-0 | Fax 0 64 31.4 53 08 www.hydrotechnik.com | info@hydrotechnik.com
8898-01-00.71/2007