Machining Machining Equations Equations (Turning) (Turning)

R. Jerz

Mar-06

Example Example from from Book Book (p685) (p685)

A 6-in long, 0.5 in diameter 304 stainlesssteel rod is being reduced in diameter to 0.48 in by turning on a lathe. The spindle rotates at N=400 rpm , and the tool is traveling at an axial speed of 8 in/min. Calculate, the cutting speed, material removal rate, cutting time, and power.

R. Jerz

Mar-06

Revisit Revisit Terminology Terminology

Independent Variables
Material (machinability) Cutting tool Speed (sfpm) Depth of cut (in) Feed (ipr or ips) Cutting environment

Dependant Variables
Metal removal rate Cut time Horsepower Temperature Surface finish

R. Jerz

Mar-06

Turning Turning Formulas Formulas

R. Jerz

Mar-06

Turning Turning Operation Operation

Figure 23.3 Schematic illustration of the basic turning operation, showing depth-ofcut, d; feed, f; and spindle rotational speed, N in rev/min. Cutting speed is the surface speed of the workpiece at the tool tip. Mar-06 5 R. Jerz

Turning Turning

R. Jerz

Mar-06

Understanding Understanding Formulas Formulas

(in class)

R. Jerz

Mar-06

Feeds Feeds & & Speeds Speeds for for Tool Tool Materials Materials

R. Jerz

Mar-06

Turning Turning Feeds Feeds & & Speeds Speeds

R. Jerz

Mar-06

Energy Energy Requirements Requirements

R. Jerz

10

Mar-06

Cut Cut Environment Environment

R. Jerz

11

Mar-06

Solution Solution

R. Jerz

12

Mar-06

Solution Solution

R. Jerz

13

Mar-06

Kennametal Kennametal Calculator Calculator

R. Jerz

14

Mar-06

Kennametal Kennametal Calculator Calculator

R. Jerz

15

Mar-06

Kennametal Kennametal Calculator Calculator

R. Jerz

16

Mar-06

Equations, Equations, 1 1

R. Jerz

17

Mar-06

Equations, Equations, 2 2

R. Jerz

18

Mar-06

Equations, Equations, 3 3

R. Jerz

19

Mar-06

Equations, Equations, 4 4

R. Jerz

20

Mar-06

Equations, Equations, 5 5

R. Jerz

21

Mar-06