Training program Technicians

Rocket Boomer

S1 D

Approx. 2 + 1 days

COURSE DESCRIPTION:....................................................................................................................................1
0 INTRODUCTION................................................................................................................................................2
INTRODUCTION ......................................................................................................................................................2
1 SAFETY................................................................................................................................................................2
SAFETY..................................................................................................................................................................2
2 COMPONENT LOCATION...............................................................................................................................2
COMPONENTS LOCATION.......................................................................................................................................2
3 DAILY CHECKS.................................................................................................................................................2
INSPECTION POINTS................................................................................................................................................2
4 DRIVING..............................................................................................................................................................2
CONTROLS / OPERATING........................................................................................................................................2
HYDRAULIC............................................................................................................................................................2
ELECTRICAL 24 V..................................................................................................................................................3
6 POSITIONING.....................................................................................................................................................3
CONTROLS / OPERATING........................................................................................................................................3
HYDRAULIC............................................................................................................................................................3
7 DRILLING............................................................................................................................................................3
CONTROLS / OPERATING........................................................................................................................................3
HYDRAULIC............................................................................................................................................................3
HIGH VOLTAGE......................................................................................................................................................3
8 AIR & WATER....................................................................................................................................................3
AIR, WATER...........................................................................................................................................................3
9 OPTIONS..............................................................................................................................................................3
FAM, FEED ANGLE MEASUREMENT ....................................................................................................................4
10 PRACTICAL IN MINE.....................................................................................................................................4
SET UP THE SYSTEM PRESSURE STARTING FROM THE HYDRAULIC PUMPS............................................................4
DRILLING SETTINGS - SHOW & EXPLAIN...............................................................................................................4
DRILLING SETTINGS PERFORM............................................................................................................................4
DRILLING PERFORM OPERATORS ONLY..............................................................................................................4
11 TROUBLE SHOOTING....................................................................................................................................4
THEORETICAL & PRACTICAL.................................................................................................................................4
TEST.........................................................................................................................................................................4
TEST.......................................................................................................................................................................4

Course description:
Target

After having completed this training the participants shall:

- Understand the basic theories behind Atlas Copcos rig system.
- Be able to adjust and set up the machine right both mechanical and system
settings.
- Understand function and design of the other systems on the rig.
- The participants shall also be able to carry out fault-finding, with the faultfinding aids provided.

Target group

Service Personnel

Time

2 + 1 days (Depending on rig type)

Training

Lessons led by a teacher and self studies of theoretical parts mixed with practical
exercises on a training system.

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Section
0 Introduction

Target

Method / Activity

Material student

Time Ap. h

Introduction

Be aware of :
1. Name of teacher etc.

Powerpoint
Video S1 D

Powerpoint

Be aware of :
1. The different signs and symbols (warnings)
2. Risk area of the rig
3. What kinds of warning signals the rig is equipped with
4. Functionality of the emergency stops
5. The different fire fighting equipment

Powerpoint
Check questions

Safety instruction
Questions

1. Get a general knowledge of where the major component on

the rig is located, Modules

Maintenance instr.
Questions

Powerpoint
Rig modules from ASL
Component location-Maintenance
instr.
Check questions

Powerpoint
Check questions

Powerpoint

Controls / Operating 1. Know the functionality of the controls all panels

- Drive, -Gear, -Hydraulic, -Lights
2. Know how to perform brake test
3. Practical driving
- Starting the rig
- Perform brake test
- Driving forward/backward
4. Positioning during driving

Powerpoint
Driving

Operators instr
Controls operation
Rigg

Hydraulic

Powerpoint
System description
Check questions

Schedules
Questions

1 Safety
Safety

2 Component
location
Components
location

3 Daily checks
Inspection points

1. Be aware of the daily checks

2. Know the importance of cleaning

4 Driving

Know how the carrier hydraulic system is built up, and be able to
describe the following:
- Main components and principals
- Brake & Steering
- Diesel positioning
- Hydrostatic transmission

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Section

Target

Method / Activity

Electrical 24 V

Know how the 24 V system is built up, and be able to describe

the following:
- Main components and principal
- Power supply setting
- Battery switch on/off
- Emergency stop circuit
- Diesel engine start
- Gear shifting, automatic
- Ignition key pos.

Material student

Powerpoint
System description
(Take 1 essential function and let
the students draw the current lines
on the schedule)

Schedules
System description

Controls / Operating 1. Know the functionality of the positioning controls

2. Practical positioning exercise on rig (If available)

Powerpoint
(Exercise on rig)

Operators instr
Positioning

Hydraulic

System description
Check questions

Schedules
Questions

Powerpoint
Operators panel
System description
Powerpoint
Check questions

Operators instr Lever

functions
Schedules
Instruction manual
hydraulic settings
Questions

System description

System description

System description
Operators panel

System description

Time Ap. h

6 Positioning

1.
2.
3.
4.
5.
6.

Be able to describe the following:

Main components and principals
Positioning pump
Boom positioning valves / functions
Boom suspension system
Positioning pressure

7 Drilling
Controls / Operating 1. Know the functionality of the levers & controls
Hydraulic

1. Know how the hydraulic system is built up, and be able to

describe main components and principals
2. Know what information shown in the manometers.
3. Drilling Settings
- Feed pressure
- Feed Speed
- Rotation pressure
- Percussion pressure
- Dampening Pressure

High voltage

4. Review functionality and understand how the high voltage

system is built up

8 Air & Water

Air, Water

Know how the air & water system is built up, and be able
to describe main components and principals
Compressor setting
Water pump setting
ECL setting

9 Options

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Section

Target

FAM, Feed Angle

Measurement

1.
2.
3.
4.

Method / Activity

Know the application where it is used

Know the function and principals.
Know how to make settings and adjustments
Know what maintenance that is required and how to perform
it.
5. Trouble shooting

Powerpoint
Check questions

Material student

Time Ap. h

Maintenance Instr
FAM
Questions

10 Practical in
mine
Set up the System
pressure
starting from
the hydraulic
pumps
Drilling settings Show &
explain

Review and follow the maintenance instruction and

adjust accordingly

Teacher instruct, Students perform

See training material - Hyd

Settings

Teacher instruct

See training material

Drilling

Drilling settings
Perform

Students perform

See training material

Drilling

Drilling Perform
Operators
only

During drilling explain the following:

- Why the idling damper pressure must be 40 bars
- What pressures we should see during collaring and
full drilling. (rotation, feed, damper and the relation
between)
- Drilling, what happens and why, review all manual
steps / functions
- Air flushing
- Change drill bit
Let the students perform above, all students drill at
least 1 hole each.
Under supervision by teacher, students continue to drill
and install bolts until the students manage themselves.
- Reviews problems during drilling
- Reviews problems during bolt installation

Students perform, Teacher supervise

Review problems that can occur.

See Maintenance instruction, Drilling &

Air & Water - Troubleshooting

Maintenance
instruction, Drilling &
Air & Water Troubleshooting

2-8

11 Trouble
shooting
Theoretical &
Practical

TEST
Test

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