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Course Code MEC533 Course Category Course Title INDUSTRIAL TRIBOLOGY Research based courses Course Planner 17669::M. Sreedhar Lectures 2.0 Tutorials Practicals Credits 0.0 0.0 2.0
TextBooks Sr No T-1 Title Engineering Tribology Reference Books Sr No R-1 R-2 R-3 R-4 Title Friction and Wear of Engineering Material Tribology in Machine Design Engineering Tribology Bearing Design in Machinery: Engineering Tribology and Lubrication Author I.M. Hutchings T.A. Stolarski Gwidon W. Stachowiak and Andrew W. Batchelor Avraham Harnoy Edition 1st 2nd 3rd 4th Year 1992 1991 2013 2005 Publisher Name Edward Arnold Ltd Industrial Press Elsevier Marcel Dekker, NewYork. Author Prasanta Sahoo Edition 5th Year 2013 Publisher Name PHI (Pretice Hall India)
Relevant Websites Sr No RW-1 RW-2 RW-3 (Web address) (only if relevant to the course) NPTEL web lectures on Tribology by Professor Harish Irani http://nptel.iitm.ac.in/courses/IIT-MADRAS/Machine_Design_II/index.php www.tribology-abc.com/abc/engine.htm Salient Features Find Practicle examples Details of design of Journal bearings-Module5 Automobile tribology
Audio Visual Aids Sr No AV-1 (AV aids) (only if relevant to the course) NPTEL video lectures on Tribology by Professor Harish Irani IIT Delhi Salient Features Good Practicle Examples
LTP week distribution: (LTP Weeks) Weeks before MTE Weeks After MTE Spill Over 7 7 2
Week Number
Lecture Number
Other Readings, Lecture Description Relevant Websites, Audio Visual Aids, software and Virtual Labs AV-1 Introduction to Tribological concepts based on applications and Topography of surfaces Introduction to Tribological concepts based on applications and Topography of surfaces Introduction to Tribological concepts based on applications and Topography of surfaces Introduction to Tribological concepts based on applications and Topography of surfaces Different methods of measuring surface roughness and Analysis of rough surface with identical and varying height Asperities. Different methods of measuring surface roughness and Analysis of rough surface with identical and varying height Asperities. Different methods of measuring surface roughness and Analysis of rough surface with identical and varying height Asperities.
Learning Outcomes
Pedagogical Tool Demonstration/ Case Study / Images / animation / ppt etc. Planned
Week 1
Lecture 1
R-3:1
To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To get the knowledge Figures of different of different equipments equipments used for used for measuring measuring the surfaces surfaces and find real area of contact for identical and varying height Asperities To get the knowledge Figures of different of different equipments equipments used for used for measuring measuring the surfaces surfaces and find real area of contact for identical and varying height Asperities To get the knowledge Figures of different of different equipments equipments used for used for measuring measuring the surfaces surfaces and find real area of contact for identical and varying height Asperities
R-3:1
AV-1
T-1:2.1
T-1:3.1
Lecture 2
T-1:3.4
T-1:3.4
T-1:2.2
Week 2
Lecture 3
T-1:5.1
Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures describing the material behavior for friction vs Load, sliding speed etc.. Figures describing the material behavior for friction vs Load, sliding speed etc.. Figures describing the material behavior for friction vs Load, sliding speed etc.. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms.
T-1:5.1
T-1:5.4
T-1:5.2
Lecture 4
RW-1
To acquire the knowledge of behavior of metals and Nonmetals subjected to friction To acquire the knowledge of behavior of metals and Nonmetals subjected to friction To acquire the knowledge of behavior of metals and Nonmetals subjected to friction To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear
T-1:5.6
RW-1
RW-1
Week 3
Lecture 5
Wear(Wear Measurements)
T-1:6.10
AV-1
Wear(Introduction)
T-1:6.1
AV-1
Week 3
Lecture 5
AV-1
To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear
Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms.
T-1:6.5
AV-1
T-1:6.7.2
AV-1
T-1:6.8
AV-1
T-1:6.3 6.4
AV-1
T-1: 6.2
AV-1
Lecture 6
T-1: 6.2
AV-1
T-1:6.3 6.4
AV-1
T-1:6.8
AV-1
T-1:6.7.2
AV-1
T-1:6.5
AV-1
AV-1
Week 3
Lecture 6
Wear(Introduction)
T-1:6.1
AV-1
To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear
Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms.
Wear(Wear Measurements)
T-1:6.10
AV-1
Week 4
Lecture 7
Wear testing methods and wear of metals and non-metals Wear testing methods and wear of metals and non-metals Wear testing methods and wear of metals and non-metals RW-1 Different lubricants and lubrication systems
To get the knowledge Figures of wear testing of how wear debris are methods and wear of analyzed and wear of different materials different materials To get the knowledge Figures of wear testing of how wear debris are methods and wear of analyzed and wear of different materials different materials To get the knowledge Figures of wear testing of how wear debris are methods and wear of analyzed and wear of different materials different materials To acquire the Videos of different knowledge of different lubricants lubricants and its composition To acquire the Videos of different knowledge of different lubricants lubricants and its composition To get the knowledge about thermal properties and optical properties To get the knowledge about thermal properties and optical properties To get the knowledge about thermal properties and optical properties Figures related to these properties
T-1:6.11
Lecture 8
R-3:3.1
R-3:3.1
RW-1
Week 5
Lecture 10
R-3:2.11 2.12
Thermal Properties, Thermal Characteristics and optical properties Thermal Properties, Thermal Characteristics and optical properties Thermal Properties, Thermal Characteristics and optical properties Physical Properties of Lubricants
R-3:2.14
Lecture 9
To get the knowledge Figures and Graphs about physical regarding the behavior properties of lubricants of lubricant with corresponding property
Week 6
Lecture 11 Lecture 12 Lubrication Theory(Basic Equations for Fluid Film Lubrication) T-1:11.2 11.3 11.4 11.5
Test1 Navier Strokes equation, Lear the basic equations Figures Reynolds equation and that describe the fluid dimensionless numbers film lubrication
Week 7
Lecture 13
Lubrication Theory(Basic Equations for Fluid Film Lubrication) Lubrication Theory(Basic Equations for Fluid Film Lubrication)
Navier Strokes equation, Lear the basic equations Figures Reynolds equation and that describe the fluid dimensionless numbers film lubrication Navier Strokes equation, Lear the basic equations Figures Reynolds equation and that describe the fluid dimensionless numbers film lubrication
Lecture 14
MID-TERM
Week 8 Lecture 15 Sliding Bearings(Hydrodynamic Journal Bearings Introduction) T-1:13.1 RW-2 Working of hydrodynamic bearings and derivation of Reynold's equation Working of hydrodynamic bearings and derivation of Reynold's equation Pressure distribution, Petroff's equation and Stribeck curve Students will learn the working of Hydrodynamic bearings. Students will learn the working of Hydrodynamic bearings. Animation of working of Hydrodynamic bearings Animation of working of Hydrodynamic bearings
R-3:4.2
RW-2
Lecture 16
Sliding Bearings(Petroffs Equation and Bearing Characteristic Number for Hydrodynamic Bearings)
RW-2
Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve
RW-2
T-1:13.2.1
RW-2
T-1:13.2
RW-2
Week 9
Lecture 17
T-1:13.5
RW-2
Heat generation and Thermal Equilibrium of hydrodynamic bearings and use of RaimondiBoyd charts Heat generation and Thermal Equilibrium of hydrodynamic bearings and use of RaimondiBoyd charts Test2
Figures related to design of Hydrodynamic bearings Figures related to design of Hydrodynamic bearings
T-1:13.4
RW-2
Hydrostatic bearings and To acquire the types knowledge of hydrostatic bearings and its types Hydrostatic bearings and To acquire the types knowledge of hydrostatic bearings and its types Contact bearings classification, Kinematics and Load capacity Contact bearings classification, Kinematics and Load capacity Contact bearings classification, Kinematics and Load capacity Contact bearings classification, Kinematics and Load capacity Test3 Students will learn about different contact bearings and analyse the kinematics of contact bearings Students will learn about different contact bearings and analyse the kinematics of contact bearings Students will learn about different contact bearings and analyse the kinematics of contact bearings Students will learn about different contact bearings and analyse the kinematics of contact bearings
Figures and animation regarding working of Hydrostatic bearings Figures and animation regarding working of Hydrostatic bearings Figures explaining different classifications of contact bearings
T-1:15
Lecture 20
T-1:18.1
Contact Bearings(Classification)
T-1:18.1
T-1:18.2
T-1:18.3
Week 11
Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings
Figures related to load carrying capacity of contact bearings Figures related to load carrying capacity of contact bearings
T-1:18.5
Week 11
Lecture 22
T-1:18.4.1
Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings Bearing materials To acquire the knowledge of different materials used for the bearings To acquire the knowledge of different materials used for the bearings
Figures related to load carrying capacity of contact bearings Figures related to load carrying capacity of contact bearings
T-1:18.4.2
Week 12
Lecture 23
R-4:11
R-4:11
Bearing materials
Lecture 24
Surface Engineering and Future Directions of Tribology(Surface Modification and Surface Treatment Techniques) Surface Engineering and Future Directions of Tribology (Microstructural Treatments) Surface Engineering and Future Directions of Tribology(Heat Treatment Processes)
T-1:8.1 8.4
Surface Engineering and Students will learn the Surface treatment significance of surface techniques Engineering in today's industrial world Micro structural treatment and Heat treatment process Micro structural treatment and Heat treatment process Students will learn different surface treatment processes Students will learn different surface treatment processes Figures explaining different surface treatment techniques Figures explaining different surface treatment techniques Figures related to gas and composite bearings Figures related to gas and composite bearings Figures related to gas and composite bearings
Week 13
Lecture 25
T-1:8.2
T-1:8.2
Lecture 26
Surface Engineering and Future Directions of Tribology (ElastoHydrodynamic Lubrication) Surface Engineering and Future Directions of Tribology(Gas Bearings) Surface Engineering and Future Directions of Tribology(Composite Bearings)
T-1:17
Elasto-Hydrodynamic Students will learn lubrication and advanced about advanced bearings bearings Elasto-Hydrodynamic Students will learn lubrication and advanced about advanced bearings bearings Elasto-Hydrodynamic Students will learn lubrication and advanced about advanced bearings bearings Environmental implications and Future directions of Tribology RW-3 Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology
T-1:16
R-4:18
Week 14
Lecture 27
Surface Engineering and Future Directions of Tribology (Environmental Implications of Tribology) Surface Engineering and Future Directions of Tribology (Automobile Applications) Surface Engineering and Future Directions of Tribology(BioTribology and Biomedical Applications)
R-3:17.3
R-3:17.2
Week 14
Lecture 27
Surface Engineering and Future Directions of Tribology(NanoTribology) Surface Engineering and Future Directions of Tribology(NanoTribology) Surface Engineering and Future Directions of Tribology(BioTribology and Biomedical Applications) Surface Engineering and Future Directions of Tribology (Automobile Applications) Surface Engineering and Future Directions of Tribology (Environmental Implications of Tribology)
R-3:17.4
Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology RW-3 Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology
Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology
Lecture 28
R-3:17.4
R-3:17.2
R-3:17.3
SPILL OVER
Week 15 Lecture 29 Lecture 30 Spill Over Spill Over
Test1
Written
Test2
Individual
Written Test
8/9
Test3
To Prepare the Contact Bearings, Surface Engineering and Future directions of students for Endterm Tribology
Individual
Written Test
10 / 11