RM RTN TG Spec 2010 2 Eng

R&MMaterialsHandling,Inc
Springfield,OhioUSA
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RTN,RTL&RSNEndTrucks
WBRWheelBlocks
TechnicalGuide
June2012
RTN,RTL&RSN
TopRunningEndTrucks
WBR
WheelBlocks
TechnicalGuide
RMRTNTGSPEC20104ENG.doc
Springfield,OhioUSA
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WBRWheelBlocks
TechnicalGuide
June2012
TableofContents
1
General...............................................................................................................................................4
2
3
4
5
6
SelectionCriteria................................................................................................................................4
EndTruckDrawings............................................................................................................................4
Frame..................................................................................................................................................5
Wheels&Axles...................................................................................................................................5
Specifications......................................................................................................................................6
6.1 RTNandRTLEndTrucks..........................................................................................................6
6.2 RSNEndTrucks........................................................................................................................7
6.3 WheelGrooveRules................................................................................................................7
PossibleGirderConnections...............................................................................................................8
7.1 RTNandRTLEndTrucks..........................................................................................................8
7.1.1 TopJoint.........................................................................................................................8
7.1.2 SideJoint.........................................................................................................................9
7.2 RSNEndTrucks......................................................................................................................10
7.2.1 SideJoint.......................................................................................................................10
JointPlateCodeDescriptionRTNandRTLEndTrucks...................................................................11
Bumpers(Buffers).............................................................................................................................11
GESDrive..........................................................................................................................................12
10.1 GESDrivetoEndTruckCompatibility...................................................................................12
10.2 GESDriveMountingPositions...............................................................................................13
AdditionalFeatures..........................................................................................................................14
11.1 GuideRollers.........................................................................................................................14
11.2 PolyurethaneFlatWheels.....................................................................................................14
JointPlate.........................................................................................................................................15
12.1 KeyJointPlateDimensions...................................................................................................15
12.1.1 JointPlateLength&DimensionA................................................................................17
12.2 BoltJointDistance.................................................................................................................17
12.3 JointPlateLocationSymmetricalRailLocation..................................................................18
12.4 JointPlateLocationAsymmetricalRailLocation................................................................18
12.5 BogieEndTrucksInnerWheelDistance.............................................................................19
12.6 SuggestedBoxGirderDimensions........................................................................................19
JointSampleDrawing.......................................................................................................................20
WheelBlocks....................................................................................................................................21
14.1 General..................................................................................................................................21
14.2 Wheels...................................................................................................................................21
14.3 SelectionCriteria...................................................................................................................22
14.4 WheelBlockDrawing............................................................................................................22
14.5 WheelGroovesforWheelBlocks..........................................................................................22
14.6 ConnectionTypes..................................................................................................................23
8
9
10
11
12
13
14
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WBRWheelBlocks
TechnicalGuide
June2012
14.6.1 HeadConnectionH.....................................................................................................23
14.6.2 WeldedConnectionW...............................................................................................23
14.6.3 Inserted(Pinned)ConnectionI...................................................................................24
14.6.4 BoltedandPinnedConnectionS................................................................................25
14.6.5 WeldedandPinnedConnectionA.............................................................................26
14.7 WheelBlockSpecifications...................................................................................................27
14.8 PermissibleWheelLoads......................................................................................................28
14.8.1 WBR125.......................................................................................................................28
14.8.2 WBR160.......................................................................................................................29
14.8.3 WBR200.......................................................................................................................30
14.8.4 WBR250.......................................................................................................................31
14.8.5 WBR315.......................................................................................................................32
14.8.6 WBR400.......................................................................................................................33
14.9 WheelBlockElectrics............................................................................................................34
14.9.1 InverterControl............................................................................................................34
14.9.2 TwospeedControl.......................................................................................................34
14.9.3 OptionalElectricalFeatures.........................................................................................35
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WBRWheelBlocks
TechnicalGuide
June2012
General
RSNandRTNareanewgenerationoftoprunningendtrucks,replacingtheRSandRTendtrucks.RTLis
alightdutytruck.
TheRSNandRTNendtruckaresimilarindesignexceptthelocationofthejointplateandthewaythe
beamconnectstothejointplate.ThejointplateontheRSNendtrucksmountstothesideoftheend
truckframeforasimplesidejoint.ThejointplateontheRTNendtrucksmountsonthetopoftheend
truckframeforatopjoint.AsidejointplateisavailableasanoptiononthebiggerRTNendtrucks.The
RTLendtruckwithitssmallerandlighterframeissimilartotheRTNendtruckandisequippedwitha
topjointplate.
RSNendtruck
RTN/RTLendtruck
Some of the RTN end truck models (RTN20B, RTN25B, RTN32B, & RTN40B) can be used for a bogie
configurationofwhichconsistsoftwoindependentendtrucksthataretiedtogetherwithaconnector
bar.Theconnectorbarfastenstoeachendtruckthroughapinconnectionthatallowsforanonrigid
jointintheverticaldirection.
SelectionCriteria
Themaximumallowablewheelloadsfortheendtrucksaredeterminedbythesecriteria:
Propertiesofthetruckstructureorframe
Permissiblesurfacepressurebetweenwheelandrail
Maximumbearingcapacity
Servicelifeofthebearings
Whenselectingtheendtrucksforthecraneapplication,thefollowingchecksshouldbemade:
Wheelloadingnottoexceedallowedvalue
Structureloadingnottoexceedallowedloadingvalue
Bridgegirderconnection
EndTruckDrawings
EndtruckoutlinedrawingsinPDFareavailableonR&Mswebsite(www.rmhoist.com)todownloador
toview.
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WBRWheelBlocks
TechnicalGuide
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Frame
TheframesoftheRSN,RTL,andRTN09RTN25endtrucksaremadefromrectangularstructuralsteel
tubing.TheframeoftheRTN32andRTN40endtrucksisfabricatedfromplatesandweldedintoabox
construction,whichincludediaphragmsforadditionalstiffness.
Eachendoftheendtruckisequippedwithendplates,whichworkasaguardandtopreventtheend
truckfromdroppingmorethanoneinch[25mm]incaseofaxlefailure.Theendplatesprojectbelow
thetopoftherail.
Wheels&Axles
TheRTNendtruckscomeinseveraldifferentwheeldiameters90,110,140,160,200,250,315,or400
mm.TheRSNendtruckshavefourdifferentwheeldiameters90,110,140,or160mm.TheRTLend
truckhasjustonewheeldiameter90mm.
Thedesignofthestandardwheelisdoubleflangedandflattread.Theactualgroovewidthcutintothe
wheelwilldependontheactualrailusedforthecrane.Theminimumandmaximumgroovewidthsfor
thevariouswheeldiametersarelistedintheSpecificationsinthenextsection.Flangelesswheelswith
guiderollersarealsoavailabletoadapttowiderrailsthatwouldexceedthemaximumallowablegroove
widthofthestandardwheel.
The material for the standard wheel is GJS7002 / ENJS1070 (ductile iron) and the hardness is
approximately280BHN.
The end truck is equipped with one drive wheel and one idler wheel as standard. The drive wheel
receivestheoutputshaftoftheGESdrive.AsecondGESdrivecanbeaddedtomostendtrucksasan
option.Theidlerwheelwouldbereplacedwithadrivewheel.ForbogieendtrucksasecondGESdrive
normallymountstothematingendtruck.TheRTN40endtruckhasanoptionforaQM6drive.TheQM6
drivehasahollowboreandmountstotheoutputshaftonthewheeloftheRTN40endtruck.
AxlesandBearings
EndTruck
Drivewheelaxle
Idlerwheelaxle
WheelBearingtype
RTL09/RTN09/RSN09
RTN11/RSN11
RTN14/RSN14
RTN16/RSN16
RTN20
RTN25
RTN32
RTN40
Stationary
Stationary
Stationary
Stationary
Rotating
Rotating
Rotating
Rotating
Stationary
Stationary
Stationary
Stationary
Rotating
Rotating
Rotating
Rotating
Sealed
Sealed
Sealed
Sealed
ShieldedSeeLubrication
Lubrication
Tradenameandnumber
OperatingtemperatureoC
OperatingtemperatureoF
MobilgreaseXHP222
MobilithSHC460(Synthetic)
25to+150
40to+180
13to+302
40to+356
If the end truck is operated for long periods in extremely cold conditions where the ambient
temperature isbelow14 oF[10 oC]orinextremely hotconditionswherethe ambienttemperatureis
above131oF[55oC],itisrecommendedtoreplacethenormallubricantwithasyntheticlubricant.
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6
6.1
WBRWheelBlocks
TechnicalGuide
June2012
Specifications
RTNandRTLEndTrucks
Wheelbase
range
Wheel
diameter
Groove
width
Rail
Truckframe
construction
BridgeDrive
Jointtype
2wheel
Wheelbase,mm
Bogie
RTL09
1250,1600,2000
RTN20B
RTN09
1250,1600,2000,2500
RTN25B
RTN11
1600,2000,2500,3150
RTN14
1600,2000,2500,3150,3500,4000
RTN32B
RTN16
1600,2000,2500,3150,4000,4500
RTN40B
RTN20
1600,2000,2500,3150,4000,4500
RTN25
2000,2500,3150,4000,4500
RTN32
2500,3150,4000,4500,5000,5500
RTN40
2500,3150,4000,4500,5000,5500
2wheel
Wheeldiameter
Bogie
RTN/RTL09 90mm
RTN20B
RTN11
110mm
RTN25B
RTN14
140mm
RTN32B
RTN16
160mm
RNT40B
RTN20
200mm
RTN25
250mm
RTN32
315mm
RTN40
400mm
Model
Groovewidthrange Wheelgrooveincrementsmm
RTN/RTL09 223/4
50,55,60,65,70
RTN11
21/1637/16
52,57,62,67,72,77,84,87
RTN14
21/835/16
54,59,64,69,74,79,84
RTN16
21/835/16
54,59,64,69,74,79,84
RTN20
21/83
54,59,64,69,74,79,84,89,94
RTN25
21/831/2
54,59,64,69,74,79,84,89
RTN32
21/83
54,59,64,69,74,79,84,89,94
RTN40
23/164
55,60,65,70,75,80,85,90,95,
100,105
Flangelesswheelsandguiderollersareusedforwiderrails.
SeeWheelGrooveRulestodeterminethegroovewidth.
ASCE
Bumpersarestandardandsizedaccordingtotheload
Options
Antijumpcatchdevice
Bumperextension
Guiderollers(bolton)
Primeronly(RAL7038grayforframe)
06/04/12
Wheeldiameter
200mm
250mm
315mm
400mm
Minimumclearancespan20m
x=10mm
x=12mm
x=14mm
x=14mm
x=14mm
x=14mm
x=14mm
x=15mm
FlatBar
Rectangularstructuraltubing
Weldedboxframe
RTL09,RTN09,RTN11,RTN14,
RTN32,RTN40
RTN16,RTN20,RTN25
Integratedwheelaxlefailuresupport
Boltonendplates/railsweep
GESgearandinverterdutymotor(limitedtwospeedpolechangemotorsandbridgespeeds)
GESgear&QM6gearwithinverterdutymotorforRTN40endtruckonly
Onewheelperendtruckisdrivenasstandard.
NominalVFDspeeds:65,80,100,130fpm[20,25,32,40m/min]
Jointplateisboltedtoendtruck;bridgegirderisweldedtojointplate.
Singlegirderordoublegirderconfigurations
SeeKeyJointPlateDimensionsforacceptablebeamwidthsforthevariousjointplatesizes
SeePossibleGirderConnectionsforRTNandRTLendtrucks
Bumpers
Surface
treatment
Wheelbase,mm
1200,1400,1600,1800,2000
1200,1400,1600,1800,2000,
2200,2500
1400,1600,1800,2000
1400,1600,1800,2000,2500
Railcleaningdevice
Seconddrivewheel
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6.2
WBRWheelBlocks
TechnicalGuide
June2012
RSNEndTrucks
Wheelbase
range
Wheel
diameter
Groove
width
Model
RSN09
RSN11
RSN14
RSN16
Model
RSN09
RSN11
Model
RSN09
RSN11
RSN14
RSN16
Wheelbase,mm
1250,1600,2000,2500
1600,2000,2500,3150
1600,2000,2500,3150,3500,4000
1600,2000,2500,3150,4000,4500
Wheeldiameter
Model
90mm
RSN14
110mm
RSN16
Groovewidthrange Wheelgrooveincrementsmm
223/4
50,55,60,65,70mm
21/1637/16
52,57,62,67,72,87mm
21/835/16
54,59,64,69,74,79,84mm
21/835/16
54,59,64,69,74,79,84mm
Wheeldiameter
140mm
160mm
Minimumclearancespan20m
x=10mm
x=12mm
x=14mm
x=14mm
SeeWheelGrooveRulestodeterminethegroovewidth.
ASCE
Rail
Truckframe
construction
BridgeDrive
FlatBar
Rectangularstructuraltubing
RSN09,RSN11,RSN14,RSN16
Weldedboxframe
None
Integratedwheelaxlefailuresupport
Boltonendplates/railsweep
GESgearandinverterdutymotor(limitedtwospeedpolechangemotorsandbridgespeeds)
Jointtype
NominalVFDspeeds:65,80,100,130fpm[20,25,32,40m/min]
Jointplateisboltedtoendtruck;bridgegirderisweldedtojointplate.
Singlegirderordoublegirderconfigurations
UsesEBNsidejointplate
SeePossibleGirderConnectionsforRSNendtrucks
Bumpers
Bumpersarestandardandsizedaccordingtotheload
Options
Antijumpcatchdevice
Railcleaningdevice
Bumperextension
Seconddrivewheel
Surface
treatment
6.3
WheelGrooveRules
EndTruck
Span
20m
Min.wheelgroove
Span
>20mand30m
Min.wheelgroove
Span
>30mand35m
Min.wheelgroove
Span
>35m
Min.wheelgroove
RTN/RTL09
RTN/RSN11
RTN/RSN14
RTN/RSN16
RTN20
RTN25
RTN32
RTN40
Railheadwidth+10mm
Railheadwidth+12mm
Railheadwidth+14mm
Railheadwidth+14mm
Railheadwidth+14mm
Railheadwidth+14mm
Railheadwidth+14mm
Railheadwidth+15mm
Railheadwidth+15mm
Railheadwidth+17mm
Railheadwidth+19mm
Railheadwidth+19mm
Railheadwidth+19mm
Railheadwidth+19mm
Railheadwidth+19mm
Railheadwidth+20mm
Railheadwidth+20mm
Railheadwidth+22mm
Railheadwidth+24mm
Railheadwidth+24mm
Railheadwidth+24mm
Railheadwidth+24mm
Railheadwidth+24mm
Railheadwidth+25mm
Railheadwidth+25mm
Railheadwidth+27mm
Railheadwidth+29mm
Railheadwidth+29mm
Railheadwidth+29mm
Railheadwidth+29mm
Railheadwidth+29mm
Railheadwidth+30mm
Todeterminetheactualwheelgroove,usetheformula:Railheadwidth+minimumclearancebetween
wheel flange and rail for the given span and end truck. Then choose the appropriate wheel groove
increment.Wheelgrooveincrementsarelistedinthetablesabove.
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TechnicalGuide
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PossibleGirderConnections
7.1
RTNandRTLEndTrucks
TheRTNandRTLendtrucksareequippedatopjointplateasstandard.TheRTN20,RTN25,RTN32,and
RTN40endtruckshaveasidejointplateoption.Thejointplateboltstotheendtruck.
7.1.1 TopJoint
Thetopjointacceptsaprofilegirder(commercialbeam)orboxgirderthatcanbemountedintheSTDor
MEDgirderposition.Theconnectionbetweenthegirderandthejointplateiswelded.R&Mdoesnot
providetheadditionalplatesthatmaybeneededtoreinforcetheconnection.
Jointplatesforgantrycranesarenotcoveredinthistechnicalguide.Forgantrycranes,contactR&M.
RTN/L09
Girder
Position
Standard
method
CutCorner
method
STD
06/04/12
RTN20
RTN25
RTN32
Pr
Bo
Pr
Bo
Pr
A3
A3
A4
A6
A4
A6
A3
A3
A4
A6
A4
A6
B4 B4 L3 L3 H4 H4 K4 K4
B6 B6 L4 L4 H5 H5 K5 K5
L5 L5
H7 K7 K7
L6
H9 K9
B4 B4 L3 L3 H4 H4 K4 K4
B6 B6 L4 L4 H5 H5 K5 K5
L5 L5
H7 K7 K7
L6
H9 K9
MED
RTN16
RTN40
JointPlateTypes(A3,A4,A6)
RTN11/14
JointIllustration
Bo
Pr
Bo
Pr
Bo
Pr
Bo
Pr
Bo
Bo Bo
K4 K4
K5 K5
K7 K7
K9
J6
J7
J8
J9
J0
J6
J7
J8
J9
J0
J1
J2
J3
J4
J5
K4 K4 J1
K5 K5 J2
K7 K7 J3
K9 J4
J5
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TechnicalGuide
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7.1.2 SideJoint
Thesidejointacceptsaprofile(commercialbeam)orboxgirderthatcanbemountedintheSTD,MED
or LOW girder position as illustrated below. The connection between the girder and the joint plate is
welded.R&Mdoesnotprovidetheadditionalplatesthatmaybeneededtoreinforcetheconnection.
Thesidejointusuallyisspecifiedforwhenbetteroverheadcraneclearanceisneeded.
Girder
Position
STD
MED
LOW
JointIllustration
Std.method
RTN20
RTN25
RTN32
Alt.method
Profile
Box
Profile
Box
Profile
Box
Profile
Box
R3
R4
R5
R6
F4
F5
F7
F8
F4
F5
F7
F8
Q4
Q5
R3
R4
R5
R6
F4
F5
F7
F8
F4
F5
F7
F8
Q4
Q5
R3
R3r
R4r
R5r
R3
R3r
R4r
R5r
R3
R4
R5
R6
F4
F5
F7
F8
F4
F5
F7
F8
Q4
Q5
Q4
Q5
Q6
Q7
Q8
Q9
Q0
Q4
Q5
Q6
Q7
Q8
Q9
Q0
Q4
Q5
Q6
Q7
Q8
Q9
Q0
N.A.
N.A.
N.A.
S6
S7
S9
R3
R3r
R4r
R5r
RTN40
SideJointPlateTypes(R3,R4,R5,F4,F5,F6,F7,Q)
N.A.
S6
S7
S9
N.A.=Notavailable
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7.2
RSNEndTrucks
The RSN end truck is equipped with a simple side joint plate as standard. The RSN end truck is an
alternativetotheRTNendtrucksthatdonothaveasidejointoption.Thejointplateboltstotheend
truck.
7.2.1 SideJoint
The side joint accepts a profile girder (commercial beam) or a box girder that can be mounted in the
STD,MEDorLOWgirderpositionasillustratedbelow.Theconnectionbetweenthegirderandthejoint
plate is welded. R&M does not provide the additional plates that may be needed to reinforce the
connection.
Note:SomesmallerprofilegirdersmaybeinadequatefortheEBNsidejointwhilesomebiggerprofile
girdersmayneedadditionalplatestoreinforcethejoint.
Girder
Position
RSN09
JointIllustration
Standard
method
CutCorner
method
STD
MED
LOW
06/04/12
Profile
Box
Yes
Yes
RSN11
RSN14
SideJointPlateTypes
Profile
Box
Profile
Yes
Yes
Yes
RSN16
Box
Profile
Box
Yes
Yes
Yes
EBN09400
EBN11400
EBN14400
EBN16350
EBN16450
EBN09400
EBN11400
EBN14400
EBN16350
EBN16450
EBN09400
EBN11400
EBN14400
EBN16350
EBN16450
10
WBRWheelBlocks
TechnicalGuide
June2012
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JointPlateCodeDescriptionRTNandRTLEndTrucks
ThejointplatecodeisgeneratedthroughQuoteMasterfortheselectedendtrucks.
1
2
3
4
5
6
7
8
9
10
11
TOP
12
13
14
A4
STD
1
2
35
6
78
9
1012
13
14
P=Profile(commercialIbeam)
B=Box
TOP=TOPjointplate
SID=Sidejointplate
=Notareinforcedconnection
Topjointplatetypes:A_forA3,A4,A6;B_ forB4,B6;L_ forL3,L4,L5,L6;K_ forK4,K5,K7,K9
Sidejointplatetypes:R_forR3,R4,R5,R6;Q_forQ4,Q5,Q6,Q7,Q8,Q9,Q0;S_forS6,S7,S9
=Standardbottomflange
R=Reinforcedbottomflange
S=Singlegirdertypebottomflange
D=Doublegirdertypebottomflange
STD=Standardbridgegirderposition
MED=Copedbridgegirderposition
LOW=Lowbridgegirderposition(onlywithsidejointplate)
=Normalbottomflangepositioning
H=Highbottomflangepositioning(forsideconnectionjoint)
L=Lowbottomflangepositioning(forsideconnectionjoint)
S=TopflangeStraight
C=TopFlangeCut
Bumpers(Buffers)
The bumpers are bolted to the end plates on each end of the truck and are available in rubber or
polyurethane.
ThebumperissizedandselectedforeachcranepackagethroughQuoteMaster.Bumperandendtruck
compatibilitymustbeverifiedifadifferentbumpersizeisneeded.Thebumpercodeisincludedinthe
endtruckcode.
CODE
A
B
C
D
E
F
G
H
I
K
M
P
S
T
Y
Dia./mm
Length/mm
Material
63
80
100
125
100
125
100
160
200
80
125
160
200
250
250
53
68
85
105
150
190
100
160
200
80
125
240
300
350
475
Rubber
Rubber
Rubber
Rubber
Polyurethane
Polyurethane
Polyurethane
Polyurethane
Polyurethane
Polyurethane
Polyurethane
Polyurethane
Polyurethane
Polyurethane
Polyurethane
EndTruck
RTN/RSN09,RTL09,RTN/RSN11,RTN/RSN14
AllRTN,RSN,RTLmodels
RTN/RSN09,RTL09,RTN/RSN11,RTN/RSN14,RTN2040
RTN/RSN14,RTN/RSN16,RTN20,RTN25,RTN32,RTN40
AllRTN,RSN,RTLmodels
RTN/RSN09,RTL09,RTN/RSN11,RTN/RSN14,RTN/RSN16,RTN20
RTN/RSN16,RTN20,RTN25,RTN32,RTN40
RTN20,RTN25,RTN32,RTN40
RTN/RSN09,RTL09,RTN/RSN11,RTN/RSN14,RTN/RSN16
RTN20,RTN25,RTN32,RTN40
RTN32,RTN40requiresspecialadaptertomounttoendplate
RTN32,RTN40requiresspecialadaptertomounttoendplate
06/04/12
11
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WBRWheelBlocks
TechnicalGuide
June2012
10 GESDrive
TheGESdrivesarematedwiththeRSN,RTLandRTNendtrucksandmountedtypicallytothetruckson
theinboardsideofthecraneasshown.ThedrivewheelreceivestheoutputshaftoftheGESdrive.
Motor driven cranes are equipped with at least two bridge drives. The number of bridge drive
combinations for cranes using twowheeled end trucks is two or four. The number of bridge drive
combinationsforcranesusingbogieendtrucksistwo,four,six,oreight.
Locationofthebridgedrives
10.1 GESDrivetoEndTruckCompatibility
DrivesizeOutputshaftsize
GES3S4
GES3S3
GES4S3
GES4S2
GES5S2
GES5S1
QM6
06/04/12
EndTruck
RTN/RSN09,RTL09,RTN/RSN11
RTN/RSN16,RTN20
RTN/RSN16,RTN20
RTN25,RTN32
RTN25,RTN32,RTN40
RTN40
RTN40withoutputshaftondrivewheel
12
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TechnicalGuide
June2012
10.2 GESDriveMountingPositions
StandardPosition
AlternatePosition1
AlternatePosition2
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WBRWheelBlocks
TechnicalGuide
June2012
11 AdditionalFeatures
11.1 GuideRollers
Standard guide roller assemblies are individually designed for each wheel
size and to take the same horizontal forces as seen on the end truck. The
guiderollerassemblyisboltedtotheRTN20endtruck,andweldedtothe
RTN25,andtheRTN32endtruck.The rollerscanbeadjustedintheradial
direction by 3/16 [5 mm]. Guide rollers are typically mounted to only
oneofthepairofendtrucks.
Theguiderollerscanbeusedonaweldedorclampedrunwayrail,butthe
spacebetweentheguiderollerandtheclamportheweldmustbeverified
case by case. The guide rollers must be mentioned separately on the end
truckorder.Note:Alwaysmentionthewidthandheightoftherailused.
11.2 PolyurethaneFlatWheels
The RSN/RTN end trucks can be equipped with special wheels that have the running surfaces coated
with polyurethane plastic. Polyurethane coated wheels are available for wheel diameters that range
from160mmto315mm.Boththeidleranddrivewheelsareavailableasflangeless.Thewheelbody
hasequalouterdimensionandmarkingsasthestandardwheel.Thepolyurethaneflatwheelsmustbe
mentionedseparatelyintheendtruckorder.
Ingeneral,polyurethanecoatinghasfollowingcharacteristics:
Ensurequiet,smoothrunningandlowersurfacepressureunderwheel
Increasedfrictionbetweenrailandwheel
Rollingresistanceisabout1.52timesmorethanthesteelwheel
Highresistancetowearingandtearing,andgoodresistancetomineraloilsandgreases
Maximumwheelloadswithcoatedwheelsarefoundinthetablebelow.Thevaluesarelimitedto
followingconditions:
Thicknessofcoatingaccordingtothegivenfigures
Maximumtravellingspeed:200fpmor63m/min
MaterialofthecoatingisVulkollan;thehardnessis95oSha
Operatingtemperaturerangeis14oF86oF[10oC+30oC]
Runningsurfacecanbeofsteel,concrete,orequivalent;surfaceshouldbesmoothandfreefrom
looseparticles
Ifthewheelisunderloadandstandingstillforverylongtime,theremaybesmallcompressionin
surface,whichwilldisappearduringuse.
MaximumwheelloadsforVulkollancoatedwheels:
Endtruckmodel
RSN/RTN16
Wheeldiameter,mm
160
Maximumthickness,mm
15
Maximumwidthofflangelesswheel,mm
110
Maximumdynamicwheelload,kN[kip]
26.8[5.96]
Dynamicwheelload=1.15xstaticwheelload
06/04/12
14
RTN20
200
20
127
39.9[8.98]
RTN25
250
25
115
45.1[10.15]
RTN32
315
32.5
130
65.4[14.72]
WBRWheelBlocks
TechnicalGuide
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12 JointPlate
12.1 KeyJointPlateDimensions
EndTruck
Joint
Type
Joint
Plate
Code
RTN/RTL09
A3
Topjoint
EBN09400
Sidejoint
RTN11
RTN11
A4
A6
Topjoint
Topjoint
RSN11
EBN11400
Sidejoint
15.75
400
15.75
400
10.43
265
19.29
490
RTN14
RTN14
A4
A6
Topjoint
Topjoint
16.14
23.62
410
600
14.17
21.65
360
550
8.07
8.07
205
205
18.11
23.62
460
600
RSN14
EBN14400
Sidejoint
15.75
400
15.75
400
10.43
265
19.29
490
RTN16
RTN16
B4
B6
Topjoint
Topjoint
19.69
27.56
500
700
13.78
21.65
350
550
7.48
7.48
190
190
21.65
29.53
550
750
RSN16
RSN16
EBN16350
EBN16450
Sidejoint
Sidejoint
13.78
17.72
350
450
13.78
17.72
350
450
10.43
10.43
265
265
16.93
25.59
430
650
RTN20
RTN20
RTN20
RTN20
L3
L4
L5
L6
Topjoint
Topjoint
Topjoint
Topjoint
16.14
20.47
24.8
29.13
410
520
630
740
11.81
16.14
20.47
24.80
300
410
520
630
6.1
6.1
6.1
6.1
200
200
200
200
18.11
22.44
26.77
31.10
460
570
680
790
RTN20
RTN20
RTN20
RTN20
R3
R4
R5
R6
Sidejoint
Sidejoint
Sidejoint
Sidejoint
9.84
14.17
18.5
22.83
250
360
470
580
11.81
16.14
20.47
24.80
300
410
520
630
7.28
7.28
7.28
7.28
290
290
290
290
11.81
16.14
20.47
24.80
300
410
520
630
RTN25
RTN25
RTN25
RTN25
H4
H5
H7
H9
Topjoint
Topjoint
Topjoint
Topjoint
23.23
27.56
36.22
46.06
590
700
920
1170
16.14
20.47
29.13
38.98
410
520
740
990
9.84
9.84
9.84
9.84
250
250
250
250
25.20
29.53
38.19
48.03
640
750
970
1220
RTN25
RTN25
RTN25
RTN25
F4
F5
F7
F8
Sidejoint
Sidejoint
Sidejoint
Sidejoint
18.9
25.98
35.04
40.55
480
660
890
1030
15.35
20.47
29.53
35.04
390
520
750
890
12.01
12.01
12.01
12.01
305
305
305
305
20.87
28.74
37.80
43.31
530
730
960
1100
RTN32
RTN32
RTN32
RTN32
K4
K5
K7
K9
Topjoint
Topjoint
Topjoint
Topjoint
20.47
24.8
33.46
43.31
520
630
850
1100
16.14
20.47
29.13
38.98
410
520
740
990
9.84
9.84
9.84
11.42
250
250
250
290
22.44
26.77
35.43
45.28
570
680
900
1150
RSN09
06/04/12
JPL
(JointPlate
Length)
inch
mm
Bmax
Maximum
FlangeWidth
inch
mm
14.17
12.20
360
310
MinimumDim
A
PlateLength
inch
mm
inch
mm
8.07
205
16.14
410
19.29
490
18.11
25.59
460
650
15.75
400
15.75
400
10.43
265
16.14
23.62
410
600
14.17
21.65
15
360
550
8.07
8.07
205
205
WBRWheelBlocks
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EndTruck
Joint
Type
Joint
Plate
Code
RTN32
RTN32
RTN32
RTN32
RTN32
RTN32
RTN32
RTN32
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q0
Sidejoint
Sidejoint
Sidejoint
Sidejoint
Sidejoint
Sidejoint
Sidejoint
Sidejoint
RTN40
RTN40
RTN40
RTN40
K4
K5
K7
K9
Topjoint
Topjoint
Topjoint
Topjoint
20.47
24.8
33.46
43.31
520
630
850
1100
16.14
20.47
29.13
38.98
410
520
740
990
11.81
11.81
11.81
11.81
300
300
300
300
22.44
26.77
35.43
45.28
570
680
900
1150
RTN40
RTN40
RTN40
S6
S7
S9
Sidejoint
Sidejoint
Sidejoint
20.47
28.74
43.31
520
730
1100
16.14
24.41
38.98
410
620
990
14.96
14.96
14.96
380
380
380
23.23
31.50
46.06
590
800
1170
RTN40
RTN40
RTN40
RTN40
RTN40
RTN40
RTN40
RTN40
RTN40
RTN40
J1
J2
J3
J4
J5
J6
J7
J8
J9
J0
Topjoint
Topjoint
Topjoint
Topjoint
Topjoint
Topjoint
Topjoint
Topjoint
Topjoint
Topjoint
37
46.85
60.63
40.94
49.61
64.57
41.73
45.67
51.57
55.51
940
1190
1540
1040
1260
1640
1060
1160
1310
1410
15.35
25.39
37.2
15.35
25.39
37.2
20.08
20.08
29.92
29.92
390
645
945
390
645
945
510
510
760
760
19.69
19.69
19.69
19.69
19.69
19.69
19.69
19.69
19.69
19.69
500
500
500
500
500
500
500
500
500
500
38.58
48.43
62.20
42.52
51.18
66.14
43.31
47.24
53.15
57.09
980
1230
1580
1080
1300
1680
1100
1200
1350
1450
06/04/12
JPL
(JointPlate
Length)
inch
mm
Bmax
Maximum
FlangeWidth
inch
mm
MinimumDim
A
inch
mm
inch
mm
20.47
20.47
24.8
24.8
33.46
33.46
43.31
43.31
16.14
16.14
20.47
20.47
29.13
29.13
38.98
38.98
12.2
13.78
12.2
13.78
12.2
13.78
12.2
13.78
310
350
310
350
310
350
310
350
22.44
22.44
26.77
26.77
35.43
35.43
45.28
45.28
570
570
680
680
900
900
1150
1150
520
520
630
630
850
850
1100
1100
16
410
410
520
520
740
740
990
990
PlateLength
WBRWheelBlocks
TechnicalGuide
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12.1.1 JointPlateLength&DimensionA
Thejointplatelength,JPL,ismeasuredfromthecenterofthealignmentpinlocatedatoneendofthe
jointplatetothecenteroftheotheralignmentpinlocatedattheotherendofthejointplate.
DimensionAindicatesthedistancebetweenthejointplateandtheendtruckwheel.Thedistanceis
measuredfromtheoutermostalignmentpininthejointplatetothecenterofthewheelaxle.
The minimum A dimension and the JPL are listed in the Key Joint Plate Dimensions found in this
section.
Trolleygauge
Boltjointdistance
DimA
JPL
JPL
DimA
Wheelbase
12.2 BoltJointDistance
SS (wheel base)
**** (bolt joint distance)
0000 with single girder
**** (bolt joint distance)
SS (wheel base)
SS (wheel base)
Theboltjointdistancedefinesthedistancebetweenthejointplatesonadoublegirderendtruck.The
boltjointdistanceismeasuredfromtheinnermostalignmentpinsinthejointplates.
Inadditiontheboltjointdistancecandefinethelocationofthejointplateonasinglegirderendtruckif
the joint plate is located offcenter for a special application. In this case the bolt joint distance is
measuredfromthecenterofthedrivewheeltotheclosestalignmentpininthejointplate.
Theboltjointdistance(inmillimeters)isdefinedintheproductcodeoftheendtruck.
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12.3 JointPlateLocationSymmetricalRailLocation
Withsymmetricalraillocation,thedistancebetweenjointplatesontheendtruckdependsprimarilyon
thetrolleygauge.ThetrolleygaugeandtheJPLareusedtodeterminetheboltjointdistance.TheJPLis
listed in the Key Joint Plate Dimensions found in this section. The actual boltjoint distance (in
millimeters)andthejointplatetypearedefinedintheproductcodeoftheendtruck.
BOLTJOINTDISTANCE=TROLLEYGAUGEJPL(of1plate)
Trolleygauge
Boltjointdistance
DimA
JPL
JPL
DimA
Wheelbase
12.4 JointPlateLocationAsymmetricalRailLocation
Withasymmetricalraillocation,thedistancebetweenjointplatesontheendtruckdependsprimarilyon
thetrolleygaugeandthewidthoftheboxgirder.Theboltjointdistanceiscalculatedfromthetrolley
gauge,jointplatelength(JPL),thewidthbetweenthesideplates,andthethicknessofsideplates.The
JPL is listed in the Key Joint Plate Dimensions found in this section. The actual boltjoint distance (in
millimeters)andthejointplatetypearedefinedintheproductcodefortheendtruck.
Note: For crane calculations with box girders, QuoteMaster will always locate the joint plates on the
endtruckbasedontheasymmetricalraillocationandthedimensionsofthesuggestedboxgirder.
BOLTJOINTDISTANCE=TROLLEYGAUGEJPL(of1plate)+(Width+Platethickness)
Trolleygauge
Platethickness
Width
Boltjointdistance
DimA
JPL
JPL
DimA
Wheelbase
06/04/12
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12.5 BogieEndTrucksInnerWheelDistance
Theinnerwheeldistancedefinesthedistancebetweenthebogieendtrucks.Theinnerwheeldistanceis
measuredfromthecentersoftheinnerwheels.Theactualinnerwheeldistanceforbogieendtrucksis
determined case by case. The minimum inner wheel distance is the minimum clearance needed
between the end trucks to remove the wheels. Dimension M is the distance between the two
connectionpinsfortheconnectorbar.DimensionCisthedistancefromthewheelcentertothecenter
ofthepin.
Trolleygauge
PlatethicknessS1
Width
Boltjoint distance
DimA
Wheelbase
EndTruck
RTN20B
RTN25B
RTN32B
RTN40B
JPL
Innerwheeldistance
MinimumM
inch
mm
16.93
18.9
19.29
24.41
430
480
490
620
JPL
DimA
Wheelbase
C
inch
mm
5.56
6.89
6.69
7.48
65
175
170
190
Min.InnerWheelDistance
inch
mm
22.05
32.68
32.68
39.38
560
830
830
1000
12.6 SuggestedBoxGirderDimensions
TheboxgirdersizesuggestedthroughQuoteMasterwillbeidentifiedbytheflangewidthandtheheightofthe
box girder. The height of the box girder is measured between the top and bottom plates. The flange flap is
measuredfromtheedgeoftheflangetotheinsideofthesideplate.Theflangeflapdimensionisnormally2[50
mm]forboxgirderssuggestedthroughQuoteMaster.
Flangewidth
Flangeflap
Height
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WBRWheelBlocks
TechnicalGuide
June2012
13 JointSampleDrawing
A joint sample drawing can be obtained by running the crane calculation through QuoteMaster. The
information in the joint sample drawing will be specific to the joint type that is called out in the
calculation.Itwillincludethedimensionsforanyotherplatesneededfortheconnection,thelocationof
theboltholes,andtheweldcalloutsasneeded.
Ajointsampledrawingisnotavailableforanyspecialjointdesign.
Exampleofagirderconnection(STDposition)fortheRTNendtruckwithatopjointplate
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WBRWheelBlocks
TechnicalGuide
June2012
14 WheelBlocks
14.1 General
Wheel blocks can be used for bridge or trolley construction, or for nonstandard material handling
applications.Thewheelblocks,whichareavailableinsixdifferentwheeldiameters,incorporatearobust
design,compactconstruction,lowmaintenance,andexcellentreliability.Thewheelblocksareenclosed
onsixsidesensuringframestabilityanddimensionalaccuracy.
Mountingtothewheelblockscanbedonethroughavarietyofconnectionarrangementsusingwelds,
bolts,orpins.Thestandardwheelcomeswithflangesandthewidthofthegroovecutintothewheelis
to match the specified rail size or type. The wheel block comes with either a drive wheel or an idler
wheel.
The GES series drive will be used to drive the wheel block. The motor can be either inverterduty for
invertercontrolsortwospeedmotorforcontactorcontrols.Motorsarewithplugsforcableconnection.
Controls,bumpers,andotherelectricalormechanicaloptionsareavailable.
14.2 Wheels
The wheel blocks come in six different wheel diameters 125, 160, 200, 250, 315, and 400 mm. The
standard wheel has double flanges and a flat tread. The actual groove width cut into the wheel will
depend on the actual rail size or type specified. The available groove widths for the various wheel
diametersarelistedintheSpecificationssection.
Adjustableguiderollersareavailableasanalternativetothestandardwheelorforwiderrails.Wheels
are flangeless. The antiderail devices for wheel blocks with guide rollers are different than the anti
deraildevicesforwheelblockswithstandardwheels.
ThematerialforthestandardwheelisENGJS700(ductileiron)withspheroidalgraphite.Thehardness
of the wheel is 240300 BHN. The selflubricating characteristic of the wheel material ensures a long
servicelife.
Wheeldiameter(mm)
Drivewheelaxle
Idlerwheelaxle
Wheelbearingtype
125
160
200
250
315
400
Rotating
Rotating
Rotating
Rotating
Rotating
Rotating
Wheelblockwithstandardwheel
Shownwithbumper&Antideraildevice
06/04/12
Rotating
Rotating
Rotating
Rotating
Rotating
Rotating
Sealed
Sealed
Sealed
Sealed
Shieldedgreasenipple
Shieldedgreasenipple
Wheelblockwithflangelessdrivewheel
ShownwithAntideraildevice&provisionforguide
rollers
21
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14.3 SelectionCriteria
Themaximumallowablewheelloadsforthewheelblocksaredeterminedbythesecriteria:
Permissiblesurfacepressurebetweenwheelandrail
Maximumbearingcapacity
Servicelifeofthebearing
Whenselectingthewheelblock,thefollowingthingsshouldbeconsidered:
Wheelloadingnottoexceedallowedvalue
Connectiontype
Railsize/groovewidth
Bumper
Antideraildevice
Idlerordrivewheel;leftorrighthandorientationforthedrivewheelblock
14.4 WheelBlockDrawing
WheelblockdimensionaldrawingsinPDFareavailableonR&Mswebsite.
14.5 WheelGroovesforWheelBlocks
Thesewheelgrooverulesapplyonlytothewheelblocksandnottotheendtrucks.
Wheel
dia.
mm
125
160
200
250
315
400
Groove
widthb1
mm
Metricrail
widthk
mm
ASCE/BETHrail
Imperialrail
widthk
50
60
52
57
62
72
54
64
74
54
64
74
79
84
64
74
79
84
94
99
75
80
85
95
105
115
40
50
40
50
60
4045
5055
6065
4045
5055
6065
7075
7075
5055
6065
7075
8085
6065
7075
8085
100
ASCE30,40
ASCE30
ASCE40
ASCE60
ASCE40
ASCE60
ASCE40
ASCE60
ASCE80,85
ASCE60
ASCE80,85
BETH135
ASCE60,80,85
BETH135
3
3
Guiderollerswithflangelesswheelsareavailable.
06/04/12
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14.6 ConnectionTypes
14.6.1 HeadConnectionH
Thesteelstructurecanbebolteddirectlytothetopofthewheelblock.Boltsandhardwaresuppliedby
others.
Wheel
diameter tmax. tmin.
mm
125
160
200
250
315
400
23
38
38
40
30
43
17
24
24
15
15
36
tmax.
tmin.
Boltsize/
Qty
11/16
15/16
15/16
5/8
5/8
17/16
M128.8/4
M168.8/4
M168.8/8
M1610.9/8
M1610.9/8
M208.8/8
15/16
1
1
19/16
13/16
111/16
Boltsize
Tighteningtorque(Nm)
Tighteningtorque(ftlb)
M128.8
M168.8
M1610.9
M208.8
87
215
310
430
64
158
228
316
14.6.2 WeldedConnectionW
Theendfaceofthewheelblockcanbeweldedtoaflatsurface.Materialofthewheelblockframeis
S355MC.
Weldprepforwheelblockframe
Wheel
diameter
125
160
200
250
315
400
06/04/12
WheelBlockFrameKeyDimensions
b5
t
t1
H
mm
97
128
148
160
204
258
6
8
8
12
12
15
1
1
1
2
2
3
155
178
217
283
336
415
45
45
45
60
60
60
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WBRWheelBlocks
TechnicalGuide
June2012
14.6.3 Inserted(Pinned)ConnectionI
Thewheelblockcanbeinsertedbetweentwosideplates.Theplatesareattachedtothewheelblock
usingtwopins.Thesideplatescanbeadjustedbymeansofabolt(d6).Themountingsetforeachwheel
block includes two pins suitable for width b8, four retaining rings for the pins, and 2 bolts for the
adjustment.
Sideplatedetail
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WBRWheelBlocks
TechnicalGuide
June2012
14.6.4 BoltedandPinnedConnectionS
The wheel block gets bolted to the structure through a connection flange. The connection flange is
attached to the wheel block using two pins and the structure is bolted to the connection flange. The
mountingsetforeachwheelblockincludestheconnectionflange,twopins,fourretainingringsforthe
pins, and 2 bolts for sidetoside adjustment, special bushings (item 1), and two alignment pins. The
bolts,nuts,andwashersaresuppliedbyothers.
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WBRWheelBlocks
TechnicalGuide
June2012
14.6.5 WeldedandPinnedConnectionA
The wheel block gets welded to the structure through a connection flange. The connection flange is
attachedtothewheelblockusing twopinsandthe structureisweldedtotheconnectionflange.The
mountingsetforeachwheelblockincludestheconnectionflange,twopins,fourretainingringsforthe
pins,and2boltsforsidetosideadjustment,specialbushings(item1),andtwoalignmentpins.
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WBRWheelBlocks
TechnicalGuide
June2012
14.7 WheelBlockSpecifications
Wheel
diameterand
GEStype
Model
WBR125
WBR160
WBR200
WBR250
WBR315
WBR400
Wheeldiameter
125mm
160mm
200mm
250mm
315mm
400mm
Specification
GES3
GES3,GES4
GES3,GES4
GES4,GES5
GES4,GES5
GES5
GESshaftspecification
S3
S3
S3
S2
S2
S1
Groove
width
Wheeldia.
125mm
160mm
200mm
250mm
315mm
400mm
Groovewidth
5060mm
5272mm
5474mm
5484mm
6494mm
75115mm
Wheelgroovewidthsmetric
50,55,60mm
52,57,62,67,72mm
54,59,64,69,74mm
54,59,64,69,74,79,84mm
64,69,74,79,84,89,94mm
75,80,85,90,95,100,105,110,115mm
Wheel
Idlerwheel
Min.wheelgroovemetric
Railheadwidth+10mm
Railheadwidth+12mm
Railheadwidth+14mm
Railheadwidth+14mm
Railheadwidth+14mm
Railheadwidth+15mm
Drivewheel
Drivewheel
orientation
Lefthand
Rail
ASCE
Righthand
FlatBar
BETH
GESdrive
GESgearwithinverterdutymotor
GESgearwithtwospeed,polechangemotors;limitedtravellingspeedsavailablewithtwospeedmotors
Standardtravelspeedswithinvertercontrol:65,80,100,130fpm[20,25,32,40m/min]
Standardtravelspeedwithtwospeedcontrol:80/20fpm[25/6m/min]
Connection
type
Connectioncode
H
W
I
S
A
Specification
Head(bolted)connection
Weldedconnection
Inserted(pinned)connection
Bolted&pinnedconnection
Welded&pinnedconnection
Models
WBR125WBR400
WBR125WBR400
WBR125WBR400
WBR125WBR400
WBR200WBR400
Bumpers
Bumpercode
G
M
H
I
Specification
PURbumperD100mmx100mm
Wheelblockwheeldiameter
125mm
160mm,200mm
250mm,315mm
400mm
Bumpersmustbeaddedtowheelblockseparately.
Options
Surface
treatment
06/04/12
Antideraildevice
Railcleaningdevice
Bumperextension
27
WBRWheelBlocks
TechnicalGuide
June2012
Springfield,OhioUSA
:8009559967
www.rmhoist.com
14.8 PermissibleWheelLoads
14.8.1 WBR125
Pdynamic=1.15xPstatic
FEM CMAA
Duty Duty
2m
3m
Speed
Dueto
bearing
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
58kN
13kips
58kN
13kips
54kN
12.2kips
50kN
11.3kips
46kN
10.4kips
43kN
9.68kips
Maximumpermissibledynamicwheelload
125mmdiameterwheel
ASCE
ASCE
50mm 40mm
40
30
or2
37kN
8325lbs
36kN
8100lbs
34kN
7650lbs
32.8kN
7380lbs
30.5kN
6863lbs
28.8kN
6480lbs
50kN
11.3kips
49kN
11kips
47kN
10.6kips
44kN
9900lbs
42kN
9450lbs
39kN
8775lbs
39kN
8775lbs
38kN
8550lbs
36kN
8100lbs
34 kN
7650lbs
32kN
7200lbs
30kN
6750lbs
20m/min
50kN
38kN
33.5kN
65fpm
11.3kips
8550lbs 7538lbs
25m/min
46kN
37kN
32.3kN
80fpm
10.4kips
8325lbs 7268lbs
32m/min
43kN
35.4kN
30.9kN
100fpm
9.68kips
7965lbs 6953lbs
40m/min
40kN
33.8kN
29.4kN
130fpm
9kips
7605lbs 6615lbs
50m/min
37kN
31.7kN
27.7kN
160fpm
8.32kips
7133lbs 6233lbs
63m/min
34kN
29.7kN
25.9kN
200fpm
7.65kips
6683lbs 5828lbs
Note1:Maximumpermissibledynamicwheelloadlistedisduetobearing.
45kN
10.1kips
44kN
9900lbs
42kN
9450lbs
40kN
9000lbs
37kN
8325lbs
34kN
7650lbs
35kN
7875lbs
34kN
7650lbs
32kN
7200lbs
31kN
6975lbs
29kN
6525lbs
27kN
6075lbs
06/04/12
42.6kN
9585lbs
41kN
9225lbs
39.3kN
8843lbs
37.5kN
8438lbs
35.2kN
7920lbs
32.9kN
7403lbs
28
WBRWheelBlocks
TechnicalGuide
June2012
Springfield,OhioUSA
:8009559967
www.rmhoist.com
14.8.2 WBR160
FEM CMAA
Duty Duty
2m
3m
Speed
Dueto
bearing
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
81kN
18.2kips
81kN
18.2kips
75kN
16.9kips
70kN
15.8kips
65kN
14.6kips
60kN
13.5kips
160mmdiameterwheel
ASCE
ASCE
60mm 50mm 40mm
40
30
(Note1)
or2
49.6kN
11.2kips
48kN
10.8kips
46kN
10.4kips
43.9kN
9878lbs
42kN
9450lbs
39.9kN
8978lbs
81kN
18.2kips
81kN
18.2kips
75kN
16.9kips
70kN
15.8kips
65kN
14.6kips
60kN
13.5kips
67kN
15.1kips
65kN
14.6kips
62kN
14kips
60kN
13.5kips
57kN
12.8kips
54kN
12.2kips
52kN
11.7kips
50kN
11.3kips
48kN
10.8kips
46kN
10.4kips
44kN
9900lbs
42kN
9450lbs
20m/min
70kN
51.2kN
44.5kN
65fpm
11.3kips
11.5kips
10kips
25m/min
65kN
49.5kN
43.2kN
80fpm
14.6kips
11.1kips 9720lbs
32m/min
60kN
47.5kN
41.4kN
100fpm
13.5kips
10.7kips 9315lbs
40m/min
55kN
45.3kN
39.6kN
130fpm
12.4kips
10.2kips 8910lbs
50m/min
51kN
43.2kN
37.7kN
160fpm
11.5kips
9720lbs 8483lbs
63m/min
48kN
41.1kN
35.9kN
200fpm
10.8kips
9248lbs 8078lbs
70kN
11.3kips
65kN
14.6kips
60kN
13.5kips
55kN
12.4kips
51kN
11.5kips
48kN
10.8kips
61kN
13.7kips
58kN
13.1kips
56kN
12.6kips
54kN
12.2kips
51kN
11.5kips
48kN
10.8kips
47kN
10.6kips
45kN
10.1kips
43kN
9675lbs
42kN
9450lbs
40kN
9000lbs
37kN
8325lbs
06/04/12
56.8kN
12.8kips
55kN
12.4kips
52.8kN
11.9kips
50kN
11.3kips
48.1kN
10.8kips
45.7kN
10.3kips
29
WBRWheelBlocks
TechnicalGuide
June2012
Springfield,OhioUSA
:8009559967
www.rmhoist.com
14.8.3 WBR200
FEM
Duty
CMAA
Duty
Speed
Dueto
bearing
2m
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
115kN
25.9kips
115kN
25.9kips
115kN
25.9kips
115kN
25.9kips
107kN
24.1kips
99kN
22.3kips
98.7kN
22.2kips
95.7kN
21.5kips
91.8kN
20.7kips
88.8kN
20kips
84.9kN
19.1kips
80.8kN
18.2kips
73kN
16.4kips
71.1kN
16kips
68.2kN
15.3kips
65.9kN
14.8kips
63kN
14.2kips
60kN
13.5kips
106kN
23.9kips
103kN
23.2kips
99kN
22.3kips
96kN
21.6kips
91kN
20.5kips
87kN
19.6kips
87kN
19.6kips
84kN
18.9kips
80kN
18kips
78kN
17.6kips
74kN
16.7kips
71kN
16kips
67kN
15.1kips
65kN
14.6kips
62kN
14kips
60kN
13.5kips
58kN
13.1kips
55kN
13.4kips
3m
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
115kN
25.kips
107kN
24.1kips
99kN
22.3kips
92kN
20.7kips
85kN
19.1kips
79kN
17.8kips
88.8kN
20kips
86kN
19.4kips
82.6kN
18.6kips
79.9kN
18kips
76.4kN
17.2kips
72.8kN
16.4kips
65.9kN
14.8kips
63.9kN
14.4kips
61.3kN
13.8kips
59.3kN
13.3kips
56.7kN
12.8kips
54.1kN
12.2kips
96kN
21.6kips
93kN
20.9kips
89kN
20kips
86kN
19.4kips
82kN
18.5kips
78kN
17.6kips
78kN
17.6kips
76kN
17.1kips
72kN
16.2kips
70kN
15.8kips
67kN
15.1kips
64kN
14.4kis
60kN
13.5kips
58kN
13.1kips
56kN
12.6kips
54kN
12.2kips
52kN
11.7kips
49kN
11kips
06/04/12
200mmdiameterwheel
ASCE
ASCE
60mm 50mm 40mm
60
40
or2
30
WBRWheelBlocks
TechnicalGuide
June2012
Springfield,OhioUSA
:8009559967
www.rmhoist.com
14.8.4 WBR250
FEM CMAA
Duty Duty
2m
3m
Speed
Dueto
bearing
ASCE
80
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
178kN
40.1kips
165kN
37.1kips
152kN
34.2kips
141kN
31.7kips
131kN
29.5kips
121kN
27.2kips
135.2kN
30.4kips
131.2kN
29.5kips
127.3kN
28.6kips
122kN
27.5kips
118.1kN
26.6kips
112.8kN
25.4kips
250mmdiameterwheel
ASCE
ASCE
2
60mm 50mm
60
40
(Note1)
or2
94.3kN
21.2kips
91.7kN
20.6kips
88.9kN
20kips
85.2kN
19.2kips
82.5kN
18.6kips
78.8kN
17.7kips
153.9
34.6kips
149.4kN
33.6kips
144.9kN
32.6kips
138.9kN
31.3kips
131kN
29.5kips
121kN
27.2kips
137kN
30.8kips
133kN
29.9kips
129kN
29kips
123kN
27.7kips
120kN
27kips
114kN
25.7kips
111kN
25kips
108kN
24.3kips
105kN
23.6kips
101kN
22.7kips
97kN
21.8kips
93kN
20.9kips
20m/min
141kN
121.7kN 114.3kN
84.9kN
65fpm
31.7kips 27.4kips 25.7kips 19.1kips
25m/min
131kN
118.1kN
111kN
82.5kN
80fpm
29.5kips 26.6kips
25kips 18.6kips
32m/min
121kN
114.5kN 107.6kN
79.9kN
100fpm
27.2kips 25.8kips 24.2kips
18kips
40m/min
112kN
109.8kN 103.2kN
76.7kN
130fpm
50m/min
104kN
106.3kN
99.8kN
74.2kN
160fpm
17kips
63m/min
96kN
101.5kN
95.5kN
70.8kN
200fpm
138.5kN
31.2kips
131kN
29.5kips
121kN
27.2kips
112kN
25.2kips
104kN
23.4kips
96kN
21.6kips
123kN
31.2kips
120kN
27kips
116kN
26.1kips
111kN
25kips
104kN
23.4kips
96kN
21.6kips
100kN
22.5kips
97kN
21.8kips
94kN
21.2kips
91kN
20.5kips
88kN
19.8kips
81kN
18.3kips
06/04/12
127.1kN
28.6kips
123.3kN
27.7kips
119.6kN
26.9kips
114.7kN
25.8kips
110.3kN
24.8kips
106kN
23.9kips
31
WBRWheelBlocks
TechnicalGuide
June2012
Springfield,OhioUSA
:8009559967
www.rmhoist.com
14.8.5 WBR315
FEM CMAA
Duty Duty
Speed
Dueto
bearing
BETH
135
315mmdiameterwheel
ASCE
ASCE
80mm 70mm 60mm
80
60
2m
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
253kN
56.9kips
253kN
56.9kips
253kN
56.9kips
253kN
56.9kips
253kN
56.9kips
243kN
54.7kips
239.8kN
54kips
235.3kN
53kips
226.2kN
50.9kips
219.4kN
49.4kips
212.6kN
47.8kips
203.7kN
45.8kips
175.3kN
39.4kips
172kN
38.7kips
165.4kN
37.2kips
160.4kN
36.1kips
155.5kN
35kips
148.8kN
34.5kips
164.7kN
37.1kips
161.6kN
36.4kips
155.4kN
35kips
150.8kN
33.9kips
146.1kN
32.9kips
139.8kN
31.5kips
243kN
54.7kips
238kN
53.6kips
229kN
51.5kips
222kN
50kips
216kN
48.6kips
206kN
43.4kips
210kN
47.3kips
206kN
46.4kips
198kN
44.6kips
192kN
43.2kips
186kN
41.9kips
178kN
40.1kips
177kN
39.8kips
174kN
39.2kips
167kN
37.6kips
162kN
36.5kips
157kN
35.3kips
151kN
44kips
3m
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
253kN
56.9kips
253kN
56.9kips
242kN
54.5kips
226kN
50.9kips
212kN
47.7kips
197kN
44.3kips
215.9kN
48.6kips
211.7kN
47.6kips
203.7kN
45.8kips
197.5kN
44.4kips
191.4kN
43.1kips
183.3kN
41.2kips
157.8kN
35.5kips
154.8kN
34.8kips
148.8kN
33.5kips
144.3kN
32.5kips
140kN
31.5kips
134kN
30.2kips
148.2kN
33.3kips
145.5kN
32.7kips
139.8kN
31.4kips
135.7kN
30.5kips
131.4kN
29.6kips
125.8kN
28.3kips
219kN
49.3kips
215kN
48.3kips
206kN
46.4kips
200kN
45kips
194kN
43.7kips
186kN
41.9kips
189kN
42.5kips
186kN
41.9kips
178kN
40.1kips
173kN
38.9kips
168kN
37.8kips
161kN
36.2kips
160kN
36kips
157kN
35.3kips
151kN
34kips
146kN
32.9kips
142kN
32kips
136kN
30.6kips
06/04/12
32
WBRWheelBlocks
TechnicalGuide
June2012
Springfield,OhioUSA
:8009559967
www.rmhoist.com
14.8.6 WBR400
FEM
Duty
CMAA
Duty
Speed
Dueto
bearing
BETH
135
2m
20m/min
65fpm
25m/min
80fpm
32m/min
100fpm
40m/min
130fpm
50m/min
160fpm
63m/min
200fpm
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
313.1kN
70.4kips
304.5kN
68.5kips
295.9kN
66.6kips
287.3kN
64.6kips
278.6kN
62.7kips
270kN
60.8kips
3m
400mmdiameterwheel
ASCE
ASCE
100mm 80mm 60mm
80
60
(Note1)
215.1kN
48.4kips
209.2kN
47.1kips
203.3kN
45.7kips
197.3kN
44.4kips
191.5kN
43.1kips
185.5kN
41.7kips
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
345kN
77.6kips
317kN
71.3kips
309kN
69.5kips
300kN
67.5kips
291kN
65.5kips
282kN
63.5kips
274kN
61.7kips
232kN
52.2kips
225kN
50.6kips
219kN
49.3kips
212kN
47.7kips
206kN
46.4kips
200kN
45kips
20m/min
345kN
281.9kN 206.1kN 193.5kN
65fpm
25m/min
345kN
274kN
200.3kN 188.3kN
80fpm
32m/min
345kN
266.3kN 194.7kN
183kN
100fpm
40m/min
345kN
258.6kN 188.9kN 177.6kN
130fpm
40kips
50m/min
345kN
250.8kN 183.2kN 172.3kN
160fpm
63m/min
345kN
243.1kN 177.7kN
167kN
200fpm
77.6kips 54.7kips
40kips 37.6kips
345kN
77.6kips
345kN
77.6kips
343kN
77.2kips
333kN
74.9kips
323kN
72.7kips
313kN
70.4kips
286kN
64.4kips
278kN
62.6kips
270kN
60.8kips
262kN
59kips
254kN
57.2kips
246kN
55.4kips
208kN
46.8kips
203kN
45.7kips
197kN
44.3kips
191kN
43kips
185kN
41.6kips
180kN
40.5kips
06/04/12
229kN
51.5kips
222.6kN
50.1kips
216.3kN
48.7kips
210kN
47.3kips
203.8kN
45.8kips
197.5kN
44.4kips
33
Springfield,OhioUSA
:8009559967
www.rmhoist.com
WBRWheelBlocks
TechnicalGuide
June2012
14.9 WheelBlockElectrics
14.9.1 InverterControl
The WBE control panel for wheel blocks is supplied with the
ControlMaster series inverter. The panel comes completely wired and
includesterminalsandthebrakerelayasneeded.Thecontrolpaneldoes
notincludeplugs,manualdisconnectswitch,andmainlinecontactor.The
control transformer is normally not included. But when specified, the
control transformer can be supplied for the inverter sizes noted in the
table.
AQXbridgepanelcanbesubstitutedfortheWBEcontrolpanel.Thebridgepanelwillincludeacontrol
transformer,mainlinecontactor,manualdisconnect,andifapplicable,plugsforcableconnection.
Enclosuresize(WxHxD)
Invertertype
PanelIPrating
400mmx400mmx250mm
600mmx400mmx250mm
1000mmx600mmx300mm
1000mmx1000mmx320mm
CMCX022, CMST003, CMST004, withoutcontroltransformer

CMCX022, CMST003,CMST004,withcontroltransformer
CMST005 CMST011 withouttransformer
CMST015 withouttransformer
IP55
IP55
IP54/IP21
IP54/IP21
ExampleofIP54/IP21panel
Through panel mounting: Cooling parts, fan, and braking resistor are in the
ventilatedsectionofpanel(IP21)
TechnicalInformation&TravelSpeeds
The power supply voltage to the inverter must be 380415V350Hz or 440480V360Hz. An auto
transformerisrequiredforallotherpowersupplyvoltages.Theautotransformerissuppliedbyothers.
Theavailablecontrolvoltagesare48Vor115V50/60Hz.
Infinitelyvariable(EP2)isthestandardcontrolmethod.Twostep(MS2)controlmethodisanoption.
Nominaltravelspeedswithinvertercontrols:65,80,100,or130fpm[20,25,32,or40m/min]
Ambienttemperature:14oF104oF[10oC40oC]
14.9.2 TwospeedControl
Twospeedcontactorcontrolsaresuppliedbyothers.Motorconnectiondiagramswillbesupplied.
TechnicalInformation&TravelSpeed
Thestandardmotorvoltagesare230V360Hz,460V360Hz,575V360Hz,or380V350Hz.
Nominaltravelspeedwithtwospeedcontactorcontrolsis80/20fpm[25/6m/min].
Ambienttemperature:14oF104oF[10oC40oC]
Forothervoltages,environments,orspeeds,contactR&M.
06/04/12
34
Springfield,OhioUSA
:8009559967
www.rmhoist.com
WBRWheelBlocks
TechnicalGuide
June2012
14.9.3 OptionalElectricalFeatures
StandbyheatingformotorMOT17
StandbyheatingforcontrolenclosurePAN08
Overtemperatureprotection
Motorcablewithmotorplugs
RaincoverformotorMOT18
06/04/12
35

RM RTN TG Spec 2010 2 Eng

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RM RTN TG Spec 2010 2 Eng

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**** (bolt joint distance)

CMCX022, CMST003, CMST004, withoutcontroltransformer

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