Lepanto's TPM

Gearing Towards Pro-Active Maintenance

EQUIPMENT RANKING CRITERIA

Gearing Towards A Pro-Active Maintenance System

INSTRUCTIONS :
1 Gather previous machine history records, data, and experiences of others and rank each machine on the inventory lists according to the evaluation ranking criteria matrix for every equipment, wherien Rank C is the worst machine 2 Try to consolidate all the Rank A machines and determine the worst machine for every consequences 3 Place stickers on every machine to be provided by the TPM Office and update once the machine's worst condition had been restored

CONSEQUENCES
MAINTAINABILITY
Effect of failure mode on product quality

Evaluation Ranking Criteria Matrix

o Equipment failure mode takes 4 hrs or more to repair, occurs 3 to 4 times per month o Equipment failure mode takes less than 4 hours to repair, and BDO occurs less than 3 times per month o Equipment failure mode can be left unrepaired until a convenient opportunity arises o Equipment failure mode have major effect on production, without standby

RANK A - Mtce
(WORST - 1st Priority)

B - Mtce
(WORST - 2nd Priority)

C - Mtce
(GOOD - Least Priority)

A - Oper
(WORST - 1st Priority)

OPERATABILITY
Time and Costs of Repair

provision, and machine will be shut down completely o Equipment failure only causes partial shut-down of equipment

B - Oper
(WORST - 2nd Priority)

o Equipment failure mode have little or no effect on production and operations o Equipment failure mode poses explosion risks or other hazards,

C - Oper
(GOOD - Least Priority)

A - Safety
(WORST - 1st Priority)

SAFETY
Effect of failure mode on people's safety and environment

and causes serious pollution or environmental consequences o Equipment failure mode might probably affect safety and environmental consequences o Equipment failure mode have little or no effect on safety and environmental consequences o Equipment failure mode has major effect on quality (could lead to product)

B - Safety
(WORST - 2nd Priority)

C - Safety
(GOOD - Least Priority)

QUALITY
Effect of failure mode on product quality

A - Quality
(WORST - 1st Priority)

contamination or abnormal reactions and produces out of spec product o Equipment failure mode produces quality variations that can be put right by the operator comparatively quickly o Equipment failure mode have little or no effect on quality and product defects

B - Quality
(WORST - 2nd Priority)

C - Quality
(GOOD - Least Priority)

Phase 0 : Activity 4 : List equipment and update inventory lists

INSTRUCTIONS ON HOW TO DO ACTIVITY 4, PHASE 0 OF PLANNE MAINTENANCE
1 Get your current attach file of your division's inventory from the E-MAIL provided by ROLAA 2 Update the column on "Rank" and study the criteria on how to do the ranking, refer to the file on matrix and fill-up the Rank portion "per machine" 3 Update the portion on commissioning date or date when machine had been used (start-up) in production 4 Summarize your equipment inventory lists on the sheet with heading of summary 5 Update the no. of machines per equipment type on the sheet with name "by type"

) in production