CHAPTER IX EQUIPMENT LIST AND SPECIFICATION SHEET

The following equipment will be used in the wastes plastic pyrolysis plant with their corresponding design and specifications. The calculation of the following equipment design and specification can be seen in Appendix. Table 9.1 Equipment List Equipment Ring Hammer Crusher Belt Conveyor Jaw Crusher Vibrating Screen Vibratory Weigh Feeder Coal Silo Gasifier Candle Filter Fire Tube SynGas Cooler Sour Gas Shift Reactor COS Hydrolysis Reactor SynGas Absorber SynGas Stripper Acid Gas Condenser Reboiler Methanation Reactor Molecular Sieve Purification Unit Turbine SNG Compressor Heat Exchanger Pump Liquid-Vapor Separator Storage Tank Quantity 1 5 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 5 7 11 5 10 Location Area 100 Area 100 Area 100 Area 100 Area 100 Area 100 Area 200 Area 200 Area 200 Area 300 Area 300 Area 400 Area 400 Area 400 Area 400 Area 500 Area 500 Area 500 Area 500 Area 200/300/400 Area 100/200/400 Area 400/500 Area 200/400

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Chapter IX- Equipment List and Specification Sheet

CR-101 Specification Sheet No. 1 Identification: Ring Hammer Crusher Function No. Required Operation Temperature Design Data Length Width Height Weight Discharging Granularity Power Capacity Operation Factor of Safety 2.4 m 2.2 m 2.2 m 26 Tons 20 mm 81.70 kW 105 m3/hr Continuous 10% To pulverize coal. 1 25 C

CR-102 Specification Sheet No. 2 Identification: Jaw Crusher Function No. Required Operation Temperature Design Data Feed Opening Setting Range Discharging Granularity Power Capacity Operation Factor of Safety 0.4 m x 0.6 m 0.04 m x 0.1 m 10 mm 150 kW 105 m3/hr Continuous 10%
87

To pulverize coal. 1 25 C

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Chapter IX- Equipment List and Specification Sheet

CV-101 Specification Sheet No. 3 Identification: Belt Conveyor To transport coal to the coal pulverizing section. 5 25 C 12 m 0.18 m 0.5 m 3 kW 105 m3/hr Continuous 10%

Function No. Required Operation Temperature Design Data Belt Length Belt Width Rotor Diameter Power Capacity Operation Factor of Safety

VS-101 Specification Sheet No. 4 Identification: Vibrating Screen To sieve the oversize product or the reject. 1 25 C 1.2 m x 4.5 m 5.4 m2 6 mm to 8 mm 16 to 17 rpm 0 to 25 mm 3.2 tons 11 kW

Function No. Required Operation Temperature Design Data Sieving Size Sieve Surface Area Bouble Amplitude Vibrating Screen Feeding Size Weight Power

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Chapter IX- Equipment List and Specification Sheet

Capacity Operation Factor of Safety

105 m3/hr Continuous 10%

VF-101 Specification Sheet No. 5 Identification: Vibratory Weigh Feeder Used for continuously and evenly feeding coarse crusher, screening fine aggregate, and thus enhances crusher capacity. 1 25 C 3.025 m x 0.876 m 3.068 m 1.716 m 1.557 m 380 mm 2.3 tons 14.914 kW 105 m3/hr Continuous 10%

Function No. Required Operation Temperature Design Data Feeding Trough Size Length Width Height Feeding Granularity Weight Power Capacity Operation Factor of Safety

G-201 Specification Sheet No. 6 Identification: Entrained Gasifier To gasify coal to produce synthetic gas. 1 1050 C
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Function No. Required Operation Temperature

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Chapter IX- Equipment List and Specification Sheet

Design Data Gasifier Diameter Gasifier Height Feed Diameter Feed Length Volume Capacity Operation Factor of Safety 2m 12 m 1.6 m 8m 42.24 m3 137 TPH Continuous 10%

R-301 Specification Sheet No. 7 Identification: Sour Gas Shift Reactor To increase the amount of H2 in the syngas. Fixed Bed Catalytic Reactor 1 385 C 41.76 m 8.35 m 2287.80 m3 Fe2O3 0.5 cm 10,763,080.59 kg 2 years 190 TPH Continuous 10%

Function Type No. Required Operation Temperature Design Data Height Diameter Volume Catalyst Catalyst Diameter Mass of Catalyst Catalyst Life Capacity Operation Factor of Safety

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Chapter IX- Equipment List and Specification Sheet

R-302 Specification Sheet No. 8 Identification: COS Hydrolysis Rector I To react COS with H2O to produce H2S Fixed Bed Catalytic Reactor 1 60 C 19.88 m 3.98 m 246.70 m3 Al2O3 0.5 cm 179,415.03 kg 3 years 70 TPH Continuous 10%

Function Type No. Required Operation Temperature Design Data Height Diameter Volume Catalyst Catalyst Diameter Mass of Catalyst Catalyst Life Capacity Operation Factor of Safety

R-303 Specification Sheet No. 9 Identification: COS Hydrolysis Rector II To react COS with H2O to produce H2S Fixed Bed Catalytic Reactor 1 60 C 33.47 m
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Function Type No. Required Operation Temperature Design Data Height

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Chapter IX- Equipment List and Specification Sheet

Diameter Volume Catalyst Catalyst Diameter Mass of Catalyst Catalyst Life Capacity Operation Factor of Safety

6.69 m 1177.9 m3 Al2O3 0.5 cm 856,356.59 kg 3 years 280 TPH Continuous 10%

R-504 Specification Sheet No. 10 Identification: Methanation Reactor Function Type No. Required Operation Temperature Design Data Height Diameter Volume Catalyst Catalyst Diameter Mass of Catalyst Catalyst Life Capacity Operation Factor of Safety 22.65 m 4.53 m 365.10 m3 Ni catalyst 0.5 cm 1,148,407.42 kg 6 years 280 TPH Continuous 10% To produce methane. Isothermal Fluidized Bed Catalytic Reactor 1 26.85 C

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Chapter IX- Equipment List and Specification Sheet

GA-401 Specification Sheet No. 11 Identification: SynGas Absorber Function Type No. Required Operation Temperature Design Data Column Height Column Diameter Bed Height Volume of Column Packings No. of Packings Capacity Operation Factor of Safety 11.54 m 2.40 m 10.49 m 52.02 m3 Ceramic Pall Rings 1,886,839 pieces 280 TPH Continuous 10%075 To remove acid gas by absorption Packed Column 1 58.61 C

GS-401 Specification Sheet No. 12 Identification: SynGas Stripper Function Type No. Required Operation Temperature Design Data Column Height Column Diameter Bed Height Volume of Column Packings 13.05 m 1.18 m 11.87 m 14.25 m3 Ceramic Pall Rings
93

To remove acid gas by stripping Packed Column 1 66.39 C

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Chapter IX- Equipment List and Specification Sheet

No. of Packings Capacity Operation Factor of Safety

516,842 pieces 480 TPH Continuous 10%

HE-201 Specification Sheet No. 13 Identification: Firetube Syngas Cooler To cool the syngas before entering the candle filter Shell and Tube 1 Carbon Steel 763.04 m2 No. of Passes Fluid Handled Flow Rate Temperature Tube Outside Diameter Tube Length No. Of Tubes Tube Layout Pitch Shell Side No. of Passes Fluid Handled Flow Rate Temperature Cooler Diameter Operation 1 Cooling Water 85267.50 kg/hr 25C 6.07 m Continuous
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Function Type No. Required Material of Construction Design Data Area Tube Side

1 Syngas+Ash+Char 261139.10 kg/hr 1050C 1 14 BWG 40 m 239 tubes Square pitch 1.25

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Chapter IX- Equipment List and Specification Sheet

Tolerances

Tubular Exchangers Manufacturers Association (TEMA) standards

HE-202 Specification Sheet No. 14 Identification: Syngas Cooler I To cool the syngas before entering the Sour Gas Shift Unit Shell and Tube 1 Carbon Steel 643.65 m2 No. of Passes Fluid Handled Flow Rate Temperature Tube Outside Diameter Tube Length No. Of Tubes Tube Layout Pitch Shell Side No. of Passes Fluid Handled Flow Rate Temperature Shell Outside Diameter Operation Tolerances 2 Cooling Water 214118.6728 kg/hr 25C 0.54 m continuous Tubular Exchangers Manufacturers Association (TEMA) standards 8 Syngas 259640.91 kg/hr 350C 16 BWG 5m 270 tubes Square pitch 1.0000

Function Type No. Required Material of Construction Design Data Area Tube Side

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Chapter IX- Equipment List and Specification Sheet

HE-303 Specification Sheet No. 15 Identification: Syngas Cooler II To cool the syngas before entering the COS Hydrolysis Reactor Shell and Tube 1 Carbon Steel 1394.78 m2 No. of Passes Fluid Handled Flow Rate Temperature Tube Outside Diameter Tube Length No. Of Tubes Tube Layout Pitch Shell Side No. of Passes Fluid Handled Flow Rate Temperature Shell Outside Diameter Operation Tolerances 4 Cooling Water 20584.64 kg/hr 25C 0.79 m continuous Tubular Exchangers Manufacturers Association (TEMA) standards 10 Syngas 70898.06 kg/hr 230C 1 14 BWG 4.6 m 380 tubes Square pitch 1.25

Function Type No. Required Material of Construction Design Data Area Tube Side

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Chapter IX- Equipment List and Specification Sheet

HE-304 Specification Sheet No. 16 Identification: Syngas Cooler III To cool the syngas before entering the COS Hydrolysis Reactor Shell and Tube 1 Carbon Steel 949.14 m2 No. of Passes Fluid Handled Flow Rate Temperature Tube Outside Diameter Tube Length No. Of Tubes Tube Layout Pitch Shell Side No. of Passes Fluid Handled Flow Rate Temperature Shell Outside Diameter Operation Tolerances 2 Cooling Water 452,593 kg/hr 25C 0.64 m continuous Tubular Exchangers Manufacturers Association (TEMA) standards 10 Syngas 218040.8 kg/hr 385.03C 1 14 BWG 4.72 m 252 tubes Square pitch 1.25

Function Type No. Required Material of Construction Design Data Area Tube Side

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Chapter IX- Equipment List and Specification Sheet

HE-305 Specification Sheet No. 17 Identification: Syngas Cooler IV To cool the syngas before entering the Syngas Treatment Shell and Tube 1 Carbon Steel 1049.46 m2 No. of Passes Fluid Handled Flow Rate Temperature Tube Outside Diameter Tube Length No. Of Tubes Tube Layout Pitch Shell Side No. of Passes Fluid Handled Flow Rate Temperature Shell Outside Diameter Operation Tolerances 6 Cooling Water 60207.74 kg/hr 25C 0.64 m continuous Tubular Exchangers Manufacturers Association (TEMA) standards 12 Syngas 281474.9 kg/hr 60C 1 14 BWG 4.6 m 238 tubes Square pitch 1.25

Function Type No. Required Material of Construction Design Data Area Tube Side

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Chapter IX- Equipment List and Specification Sheet

HE-406 Specification Sheet No. 18 Identification: Lean Amine HE To cool the lean amine before entering the absorber. Shell and Tube 1 Carbon Steel 8111.52 m2 No. of Passes Fluid Handled Flow Rate Temperature Tube Outside Diameter Tube Length No. Of Tubes Tube Layout Pitch Shell Side No. of Passes Fluid Handled Flow Rate Temperature Shell Outside Diameter Operation Tolerances 4 Cooling Water 127413.4 kg/hr 25C 0.99 m Continuous Tubular Exchangers Manufacturers Association (TEMA) standards 20 Lean Amine 419423 kg/hr 98.33C 1 14 BWG 8.04 m 632 tubes Triangular pitch 1.25

Function Type No. Required Material of Construction Design Data Area Tube Side

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Chapter IX- Equipment List and Specification Sheet

HE-407 Specification Sheet No. 19 Identification: Acid Gas Condenser To liquefy the acid gas before entering the Claus unit. Shell and Tube 1 Carbon Steel 1340.92 m2 No. of Passes Fluid Handled Flow Rate Temperature Tube Outside Diameter Tube Length No. Of Tubes Tube Layout Pitch Shell Side No. of Passes Fluid Handled Flow Rate Temperature Shell Outside Diameter Operation Tolerances 4 Cooling Water 23674.18 kg/hr 25C 0.54 m Continuous Tubular Exchangers Manufacturers Association (TEMA) standards 20 Acid Gas 199225.73 kg/hr 89.44C 1 14 BWG 5.32 m 158 tubes Square pitch 1.25

Function Type No. Required Material of Construction Design Data Area Tube Side

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Chapter IX- Equipment List and Specification Sheet

P 101 Specification Sheet No. 20 Identification: Crusher Pump To transfer water going to the crusher Centrifugal Water 23,336.87 kg/hr 501324 Pa 101325 Pa 4.36 hp Continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

P 202 Specification Sheet No. 21 Identification: Slurry Pump Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency 160,338.48 kg/hr 501324 Pa 101325 Pa 15.9 hp Continuous 80 % To transfer coal slurry to the gasifier Centrifugal Coal slurry

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Chapter IX- Equipment List and Specification Sheet

P 203 Specification Sheet No. 22 Identification: Firetube Syngas Cooler Pump To transfer water to the firetube syngas cooler Centrifugal Water 85,267.50 kg/hr 501324 Pa 101325 Pa 15.93 hp continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

P 204 Specification Sheet No. 23 Identification: Syngas Cooler Pump I To transfer water to the syngas cooler I. Centrifugal Water 16,204.97 kg/hr 501324 Pa 101325 Pa 3.03 hp continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

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Chapter IX- Equipment List and Specification Sheet

P 305 Specification Sheet No. 24 Identification: Syngas Cooler Pump II To transfer water to the syngas cooler II. Centrifugal Water 20,584.64 kg/hr 501324 Pa 101325 Pa 3.85 hp continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

P 306 Specification Sheet No. 25 Identification: Syngas Cooler Pump III To transfer water to the syngas cooler III. Centrifugal Water 39,996.94 kg/hr 501324 Pa 101325 Pa 7.47 hp continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

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Chapter IX- Equipment List and Specification Sheet

P 307 Specification Sheet No. 26 Identification: Syngas Cooler Pump IV To transfer water to the syngas cooler IV. Centrifugal Water 60,207.74 kg/hr 501324 Pa 101325 Pa 11.25 hp continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

P 408 Specification Sheet No. 27 Identification: Lean Amine Pump To transfer water to the lean amine heat exchanger. Centrifugal Water 127,413.42 kg/hr 501324 Pa 101325 Pa 23.80 hp Continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

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Chapter IX- Equipment List and Specification Sheet

P 409 Specification Sheet No. 28 Identification: Acid Gas Condenser Pump To transfer water to the acid gas condenser. Centrifugal Water 23,647.18 kg/hr 501324 Pa 101325 Pa 4.42 hp Continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency

P 410 Specification Sheet No. 29 Identification: Reflux Pump Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Efficiency 1460.1739 kg/hr 310263 Pa 135136 Pa 0.10 hp continuous 75 % To transfer reflux to the stripper Centrifugal Reflux

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Chapter IX- Equipment List and Specification Sheet

S 401 Specification Sheet No. 30 Identification: Amine Knock-out Drum To separate the liquid from the syngas before entering the absorber. Vertical cylindrical 1 Stainless Steel 304 43C 2.75 m 8.25 m 49.05 m3 281474.91 kg/hr Continuous 10%

Function Type No. Required Material of Construction Operating Temperature Design Data Diameter Height Volume Capacity Operation Factor of Safety

S 402 Specification Sheet No. 31 Identification: Sweet Gas Knock-out Drum To separate the liquid from the syngas after entering the absorber. Vertical cylindrical 1 Stainless Steel 304 46C 1.86 m 5.59 m 15.25 m3 79438.95 kg/hr

Function Type No. Required Material of Construction Operating Temperature Design Data Diameter Height Volume Capacity

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Chapter IX- Equipment List and Specification Sheet

Operation Factor of Safety

Continuous 10%

S 403 Specification Sheet No. 32 Identification: Flash Tank To separate the gas from the rich amine prior to stripper. Horizontal cylindrical 1 Stainless Steel 304 71C 3.13 m 9.39 m 72.34 m3 564956.99 kg/hr Continuous 10%

Function Type No. Required Material of Construction Operating Temperature Design Data Diameter Length Volume Capacity Operation Factor of Safety

S 404 Specification Sheet No. 33 Identification: Reflux Accumulator To separate the liquid from the acid gas then recycles back to the stripper. Horizontal cylindrical 1 Stainless Steel 304 89C

Function Type No. Required Material of Construction Operating Temperature Design Data

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Chapter IX- Equipment List and Specification Sheet

Diameter Length Volume Capacity Operation Factor of Safety

0.4908 m 1.4724 m 0.2785 m3 200,685.9 kg/hr Continuous 10%

S 405 Specification Sheet No. 34 Identification: Flow Separator To separate the process condensate from the SNG. Vertical cylindrical 1 Stainless Steel 304 26.85C 1.44 m 4.34 m 7.13 m3 79,438.95 kg/hr Continuous 10%

Function Type No. Required Material of Construction Operating Temperature Design Data Diameter Height Volume Capacity Operation Factor of Safety

CS 101 Specification Sheet No. 35 Identification: Coal Silo To store coal before pre-handling for 1 day. Vertical cylindrical 2
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Function Type No. Required

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Chapter IX- Equipment List and Specification Sheet

Material of Construction Operating Temperature Design Data Diameter Height Volume Capacity Operation Factor of Safety

Concrete 25C 10.12 m 15 m 1205.6 m3 137,000 kg/hr Continuous 10%

TK 201 Specification Sheet No. 36 Identification: Make-up Water Storage Tank To store water needed process for 1 day. Vertical cylindrical 1 Stainless Steel 304 25C 10.04 m 10.04 m 794.38 m3 30,000 kg/hr Continuous 10% for the

Function Type No. Required Material of Construction Operating Temperature Design Data Diameter Height Volume Capacity Operation Factor of Safety

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Chapter IX- Equipment List and Specification Sheet

TK 402 Specification Sheet No. 37 Identification: Ammonia Storage Tank Function Type No. Required Material of Construction Operating Temperature Design Data Diameter Height Volume Capacity Operation Factor of Safety 6.27 m 6.27 m 193.75 m3 599.67 kg/hr Continuous 10% To store ammonia for 7 days Vertical cylindrical 1 Stainless Steel 304 43C

TK 403 Specification Sheet No. 38 Identification: MDEA Storage Tank Function Type No. Required Material of Construction Operating Temperature Design Data Diameter Height Volume Capacity Operation Factor of Safety 5.30 m 5.30 m 116.76 m3 657.08 kg/hr Continuous 10%
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To store MDEA for 7 days Vertical cylindrical 1 Stainless Steel 304 25C

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Chapter IX- Equipment List and Specification Sheet

C 501 Specification Sheet No. 39 Identification: SNG Compressor To compress the synthetic natural gas. Centrifugal SNG 34855.64 kg/hr 200 bar 2.5 bar 5 stages 11068.74 hp continuous 80 %

Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Stages Power Operation Tolerances

TB 501 Specification Sheet No. 40 Identification: Turbine Function Type Material Handled Design Data Capacity Discharge Pressure Suction Pressure Power Operation Tolerances 79438.95 kg/hr 2.5 bar 30 bar 1756.56 hp Continuous 80 % To expand the sngas. Centrifugal Syngas

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