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InspectionandTestPlanforFireTubeBoiler
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing 2 3 4 5 6 7 11 12 DWG,Design, CalculationDocument WPS&PQR WelderQualification Certificates NDTprocedures NDEPersonnel Certificates PWHTProcedure (ifneeded) HydroStaticTest Procedure PaintingProcedure ASMEI ASMEIX,I ASMEIX,I ASMEV ASMEI ASMEI ASMEI Spec. ASMEI ASMEIX,I ASMEIX,I ASMEV ASMEI ASMEI ASMEI Spec. Materials 13 14 MaterialCertificates MaterialIdentification Visual,Dimensionand MarkingControl(Plates, Tubes,Flangesandetc.) ASMEII ASMEII ASMEII ASMEII OriginalMaterial Certificates Report H H R H DWG, Calculationbook WeldingBook Certificates Procedures Certificates Procedure Procedure Procedure H H H H H H H H R R R R R R R R A A A A A A VerifyingDocument Manuf. MOM H TPI H Client H Remark

15

ASMEII

ASMEII

Report

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DuringFabrication 16 17 ShellPlateFitup Inspection EndPlateFitupInspection ShellandEndPlate DimensionalInspection ShellandEndPlate weldingInspection DimensionalControlafter ShellPostRolling ConfirmationofNDEin ShellandEndPlate TubesandIntegralPipes FitupInspection TubesandintegralPipes WeldingInspection VisualandDimensional InspectiononAttachments andReinforcementPlates VisualandDimensional InspectiononNozzles Attachments WPS WPS WPS WPS Report Report H H W W

18

DWG/ASMEI

DWG/ASMEI

Report

19

WPS/ASMEI

WPS/ASMEI

Report

20

ASMEI

ASMEI

Report

SW

21

ASMEI

ASMEI

Report

22

WPS/ASMEI

WPS/ASMEI

Report

23

WPS/ASMEI

WPS/ASMEI

Report

24

DWG/ASMEI

DWG/ASMEI

Report

25

DWG/ASMEI

DWG/ASMEI

Report

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25 HydrostaticTesting AuxiliaryEquipment InspectionandTesti.e. Piping,Valvesandetc. Procedure/ASMEI Procedure/ASMEI Report H H

27

ASMEI

ASMEI

Report

FinalInspection 39 40 41 42 FinalVisual& DimensionalCheck SurfacePreparationand Painting CheckofNamePlate CheckofFinalBook DWG/Spec. Procedure DWG DWG SSSP/Spec. DWG Spec. Documentation 43 44 45 InspectionReports NCR ReviewFinalDataReport Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection 46 47 48 49 PreservationandPacking Marking LoadingInspection ShippingDocument Control Spec. Spec. Spec. Procedure Spec. Spec. Spec. Spec. Report Report Report PackingList H H H H H H H H Report Report Report H H H R R R Report Report DWG/P.O H H H H H W H R Submitted by

auxiliaryequipmentsuchasPiping,filter,burner,safetyvalveandetc.arenotincludedtothisITP

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Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder

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