Quality Problem & Trouble Shooting

Subject Models Condition

Many cases of door regulator and motor are replaced in normal function.

International A/S & Parts Team 2001.08.10

Rework procedure for power window Musso, Korando, Chairman and MB100

Correction
At first, clarify the exact defective part. Then replace only the damage part with new one If being replace the complete assembly like door regulator and motor, impossible to accept it as warranty claim.

Part supply condition

Part name Door regulator & Motor Musso 7230105105 Korando 7230106100 Chairman 7230111001 7230111101 (Anti trap model) Door regulator Motor - power window 7233005101 8810005001 7233006000 8810006000 7230311000 7230311101 8810011001 8810013010 (Anti trap model)

 Part no. index of power window regulator & motor per each model
Door Part name
LH

Musso
7230105105
59

Korando
7230106100
228

Chairman
7230111001
33 2 29 18

Remark

REGULATOR-FRT DR P/WDO (Regulator + Motor) FRT REGULATOR-FRT DR P/WDO (Regulator only)

7230111101 (ANTI TRAP) 7230211001 7230311100 7230411000 7330111001

Will not supply any more

RH LH RH LH RH LH REGULATOR-RR DR P/WDO RH

7230205105 7233005100 7234005101 7330105104 7330205104 7333005100 7334005100

104 318 140 205

7230206100 7233006000 7234006000

83 0 0

Try to supply as part

12 78 25 28

REGULATOR-RR DR P/WDO (Regulator + Motor) RR

175 178

7330211001 7330311000 7330411000 8810011001

Will not supply any more

Will not supply any more

20 68

195

LH Common MOTOR- PWR WDO RH

8810005001
71

8810006030
0

8810013010 (ANTI TRAP) 8810011501

Will not supply any more

2

8810005101

372

8810006040

48

Will not supply any more

Quality Problem & Trouble Shooting

Subject Models Condition
Due to the air flower sensor malfunction, the engine makes any trouble.

International A/S & Parts Team 2001.08.10

Check procedure the HFM sensor Gasoline engine

Correction
In case of air flower sensor damage, inform what phenomenon to happen and how to check it.

Engine phenomenon
1. In quick start, the engine stops and start impossible again.
2. In quick start, fast accelerating is not available, and the gear shifting malfunctions. 3. The connector of HFM sensor disconnects, the engine stop. 4. Knocking noise sounds on Bosch type of ECU(only CM600s model) 5. The engine stops as soon as start. 6. In idling, after raising up the rpm, the engine hunting happens. 7. In all cases of the above phenomenon excluding 6 item, the diagnosis result is normal with scan 100.

Check point
1. Diagnosis specification for sensor output Model 400 500 In idling 11.5 12.2 13.5 14.2 At 4,200 rpm 250 400 250 400 600(Bosch) 12Kg/h 600(VDO) 14.4 15.5

2. In Bosch type, the knocking noise happen when the air volume comes out 8Kg/h in idle. So, At first disconnect the sensor, clean the internal area with air, then finally the test result is the same as before, replace it with new one. 3. In condition of full accelerating, if the output value is below 200, the acceration damage happen. 4. When to diagnose, follow the above 4,200rpm, because of valiable engine load.

Quality Problem & Trouble Shooting

Subject Models Phenomenon
- Engine coolant temp. gauge is always at 90 dergee or 0 degree

International A/S & Parts Team 2001.11.04

Engine coolant temp. gauge is fixed at 90 degree or 0 degree musso, korando & musso

Main Cause
Fixed at 90 degree - The wiring from temp. gauge to temp. sensor is shorted to body. - The temp. sensor is shorted. Fixed at 0 degree - The wiring from temp. gauge to temp. sensor is opened. - The temp. sensor is opened.

Work procedure
- Check the wiring from temp. gauge to temp. sensor. - Check the temp. sensor

Improvement history :