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Revision March-12
Issued Mar-12
Contents
Chapter 1 Introduction
1.1 1.2 1.3 1.4
1-1
ROCLINK 800 Software Basics ........................................................................................................ 1-1 Computer Requirements ................................................................................................................... 1-2 Contacting Technical Support........................................................................................................... 1-2 Software Installation ......................................................................................................................... 1-2 1.4.1 Installing ROCLINK 800 under Microsoft 7 or Vista ............................................................. 1-3 1.4.2 Un-installing ROCLINK 800 .................................................................................................. 1-9 1.5 Starting ROCLINK 800 Software .................................................................................................... 1-10 1.5.1 Logging On ......................................................................................................................... 1-10 1.6 User Interface Basics ...................................................................................................................... 1-11 1.6.1 Device Dynamic Interface ................................................................................................... 1-13 1.6.2 Standard Buttons ................................................................................................................ 1-13 1.6.3 Toolbar Buttons .................................................................................................................. 1-14 1.6.4 Configuration Tree Menu .................................................................................................... 1-16 1.6.5 Keystrokes .......................................................................................................................... 1-17 1.6.6 Help System ....................................................................................................................... 1-18 1.6.7 Basic Navigation ................................................................................................................. 1-18
2-1
2.1 Device Directory................................................................................................................................ 2-1 2.1.1 Communication Parameters Setup Screen .......................................................................... 2-2 2.2 Device Root ...................................................................................................................................... 2-4 2.2.1 Backing Up Configurations ................................................................................................... 2-4 2.2.2 Adding a Group ..................................................................................................................... 2-4 2.2.3 Deleting a Group ................................................................................................................... 2-5 2.2.4 Adding a Device .................................................................................................................... 2-5 2.2.5 Deleting a Device .................................................................................................................. 2-6 2.2.6 Deleting All Devices .............................................................................................................. 2-6 2.2.7 Renaming a Group or Device ............................................................................................... 2-6
3-1
3.1 Communications ............................................................................................................................... 3-1 3.2 ROCLINK 800 Communications ....................................................................................................... 3-1 3.2.1 ROCLINK 800 Communications General Tab ...................................................................... 3-2 3.2.2 ROCLINK 800 Communications Advanced tab .................................................................... 3-4 3.3 Communication Ports ....................................................................................................................... 3-6 3.4 Configuring Communications Ports .................................................................................................. 3-7 3.4.1 Configuring TCP/IP Communications on the Ethernet Port ................................................. 3-7 3.4.2 Comm Ports General Tab ..................................................................................................... 3-9 3.4.3 Comm Ports Modem Tab.................................................................................................... 3-11 3.4.4 Comm Ports SRBX Tab ...................................................................................................... 3-13 3.4.5 Comm Ports Store & Forward Tab ..................................................................................... 3-15 3.4.6 Comm Ports Diagnostics Tab ............................................................................................. 3-16 3.5 Connecting to a ROC ...................................................................................................................... 3-17
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4.1 New Configuration............................................................................................................................. 4-2 4.2 Opening a Configuration File ............................................................................................................ 4-2 4.2.1 Configuration Tree Menu ...................................................................................................... 4-2 4.3 Downloading a Configuration ............................................................................................................ 4-4 4.4 Saving a Configuration ...................................................................................................................... 4-4 4.5 Printing a Configuration..................................................................................................................... 4-5 4.6 Recent Files ...................................................................................................................................... 4-7 4.7 Close ................................................................................................................................................. 4-7 4.8 Exit .................................................................................................................................................... 4-7
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5.1 Directory ............................................................................................................................................ 5-2 5.2 Calibration Reports ........................................................................................................................... 5-2 5.2.1 Viewing a Calibration Report ................................................................................................ 5-2 5.3 History Logs ...................................................................................................................................... 5-3 5.3.1 Viewing Logs from a Device ................................................................................................. 5-5 5.3.2 Viewing History Logs from a File .......................................................................................... 5-6 5.3.3 Plotting History ...................................................................................................................... 5-7 5.3.4 Managing Plotted History ...................................................................................................... 5-8 5.4 Alarm, Event, and Weights & Measurements Events Logs .............................................................. 5-9 5.4.1 Viewing Alarm Logs .............................................................................................................. 5-9 5.4.2 Viewing Event Logs............................................................................................................. 5-10 5.4.3 Viewing Weight and Measure Events Logs ........................................................................ 5-11 5.5 Display Editor .................................................................................................................................. 5-11 5.6 Display Administrator ...................................................................................................................... 5-12 5.6.1 Viewing a Custom Display .................................................................................................. 5-12 5.6.2 Downloading a Custom Display .......................................................................................... 5-12 5.6.3 Deleting a Custom Display.................................................................................................. 5-13 5.7 I/O Monitor ...................................................................................................................................... 5-14 5.8 Toolbar ............................................................................................................................................ 5-16 5.9 Refresh User Program Tree ............................................................................................................ 5-16
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Direct Connect .................................................................................................................................. 6-1 Connect/Disconnect .......................................................................................................................... 6-2 Clock ................................................................................................................................................. 6-2 Security ............................................................................................................................................. 6-3 Comm Ports ...................................................................................................................................... 6-3 Configuring Device Information ......................................................................................................... 6-3
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7.1 Configuring I/O .................................................................................................................................. 7-2 7.1.1 Analog Input (AI) Configuration ............................................................................................ 7-2 7.1.2 Analog Output (AO) Configuration ...................................................................................... 7-17 7.1.3 Discrete Input (DI) Configuration ........................................................................................ 7-21 7.1.4 Discrete Output (DO) Configuration ................................................................................... 7-26 7.1.5 Discrete Output Relay (DOR) Configuration....................................................................... 7-35 7.1.6 Pulse Input (PI) Configuration ............................................................................................ 7-35 7.1.7 Thermocouple (TC) Input Configuration ............................................................................. 7-42 7.1.8 Resistance Temperature Detector (RTD) Input Configuration ........................................... 7-47 7.1.9 System Analog Input (AI) Configuration ............................................................................. 7-61 7.1.10 Soft Points........................................................................................................................... 7-66 7.1.11 Multi-Variable Sensor (MVS) Configuration........................................................................ 7-67 7.1.12 HART Input Configuration................................................................................................... 7-83 7.1.13 Alternating Current I/O (ACIO) Configuration ..................................................................... 7-95 7.1.14 Advanced Pulse Module (APM) Configuration ................................................................. 7-106 7.1.15 Virtual Discrete Output (VDO) Configuration .................................................................... 7-123 7.2 Control Menu ................................................................................................................................ 7-131 7.2.1 FST Registers ................................................................................................................... 7-131 7.2.2 Proportional, Integral, and Derivative (PID) ...................................................................... 7-134 7.2.3 Radio Power Control......................................................................................................... 7-146 7.2.4 Sampler/Odorizer .............................................................................................................. 7-149 7.3 History Segment Configuration ..................................................................................................... 7-149 7.4 History Point Configuration ........................................................................................................... 7-152 7.4.1 History ............................................................................................................................... 7-155 7.4.2 Undefining a History Point ................................................................................................ 7-159 7.5 Opcode Table ............................................................................................................................... 7-159 7.6 Modbus Communications ............................................................................................................. 7-160 7.6.1 Modbus Configuration....................................................................................................... 7-161 7.6.2 Modbus Conversion Codes .............................................................................................. 7-179 7.6.3 Modbus Events and Alarms .............................................................................................. 7-186
8-1
8.1 Update Firmware .............................................................................................................................. 8-2 8.1.1 CPU Firmware Tab ............................................................................................................... 8-2 8.1.2 Additional Update Firmware Tabs ........................................................................................ 8-4 8.2 License Key Administrator ................................................................................................................ 8-5 8.2.1 Managing Licenses ............................................................................................................... 8-6 8.3 User Program Administrator ............................................................................................................. 8-8 8.3.1 Downloading a User Program ............................................................................................ 8-10 8.4 ROCLINK 800 Security ................................................................................................................... 8-11 8.4.1 Defining Access .................................................................................................................. 8-11 8.5 Analog Input (AI) Calibration Values .............................................................................................. 8-15 8.6 RTD Input Calibration Values ......................................................................................................... 8-16 Issued Dec-10 Contents v
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10-1
10.1 Cascade .......................................................................................................................................... 10-1 10.2 Tile................................................................................................................................................... 10-2 10.3 Active View ...................................................................................................................................... 10-3
11-1
11.1 Help Topics ..................................................................................................................................... 11-1 11.2 About ROCLINK 800 ....................................................................................................................... 11-2
A-1 B-1
Creating a New Custom Display ...................................................................................................... B-2 Adding Custom Display Objects ...................................................................................................... B-6 Managing Custom Display Objects ................................................................................................ B-19 Adding an Expression to an Object................................................................................................ B-22 Editing a Custom Display from a File ............................................................................................. B-24
C-1
C.1 Overview .......................................................................................................................................... C-1 C.2 Group Alarms (Meters and Additive Alarms) ................................................................................... C-2
D-1
D.1 Liquid Calcs ...................................................................................................................................... D-4 D.1.1 Liquid Preferences ............................................................................................................... D-4 D.1.2 Product ................................................................................................................................. D-6 D.1.3 Densitometer ...................................................................................................................... D-10 D.1.4 Liquid Turbine .................................................................................................................... D-14 D.1.5 Calculation Alarm Range Limits ......................................................................................... D-18 D.2 Transaction History ........................................................................................................................ D-28 D.2.1 Trans History Setup View Batch History ......................................................................... D-29 D.2.2 Trans History Setup View Transaction History ............................................................... D-33 D.2.3 Trans History Setup Configure History ........................................................................... D-36 D.3 Printer ............................................................................................................................................. D-42 D.3.1 Report Display Files ........................................................................................................... D-47 D.4 Additives ......................................................................................................................................... D-52 D.5 Batching ......................................................................................................................................... D-56
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Index
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Chapter 1 Introduction
This chapter describes the ROCLINK 800 Configuration software (ROCLINK 800) you use to configure and monitor the DL8000 Preset Controllers (ROCs) and the dynamic user interface. In This Chapter
1.1 1.2 1.3 1.4 1.5 1.6 ROCLINK 800 Software Basics............................................................... 1-1 Computer Requirements ......................................................................... 1-2 Contacting Technical Support ................................................................. 1-2 Software Installation ................................................................................ 1-2 1.4.1 Installing ROCLINK 800 under Microsoft 7 or Vista..................... 1-3 1.4.2 Un-installing ROCLINK 800 ......................................................... 1-9 Starting ROCLINK 800 Software ........................................................... 1-10 1.5.1 Logging On................................................................................. 1-10 User Interface Basics ............................................................................ 1-11 1.6.1 Device Dynamic Interface .......................................................... 1-13 1.6.2 Standard Buttons ....................................................................... 1-13 1.6.3 Toolbar Buttons .......................................................................... 1-14 1.6.4 Configuration Tree Menu ........................................................... 1-16 1.6.5 Keystrokes ................................................................................. 1-17 1.6.6 Help System ............................................................................... 1-18 1.6.7 Basic Navigation ........................................................................ 1-18
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Introduction
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are using the Microsoft Vista or Windows 7 operating system, refer to Installing ROCLINK 800 under Microsoft 7 or Vista.
1. Extract the zip file to the local hard drive (for example, in the
ROCLINK 800 User Manual (DL8000) 3. The Installation Wizard determines whether you have previously
If this is an upgrade, a dialog box appears asking whether to continue with the upgrade. Click Yes to begin the installation. Click Next when prompted. If this is a new installation, click Next in the ROCLINK 800 Welcome screen. Read the License Agreement and click Yes to accept it. Enter your Name and Company name, and click Next.
The program installs the software in the default recommended directory C:\Program Files\ROCLINK800 or C:\Program Files (x86) \ROCLINK800. Select an alternative destination folder if you want to install the software in a folder other than the default.
4. Follow the setup installation instructions. 5. Click Finish in the Wizard Complete screen. Note: You may need to restart your PC to complete the installation.
screen displays.
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Settings window.
Note: You must have Administrator rights to make this change. Click
Yes (and enter the Administrator password if necessary) if Windows asks if you want to allow the changes.
8. Reboot the computer to apply the changes. 9. Start ROCLINK 800. Refer to Starting ROCLINK 800 Software.
ROCLINK 800 User Manual (DL8000) 1. Select Start > Run and type MSCONFIG. 2. Click OK. 3. Click Continue if the dialog Windows needs your permission to
continue displays.
4. Click the Tools tab.
Click Launch. The CMD window displays. When the command completed, click the close icon.
8. Click OK in the System Configuration screen. 9. Reboot the computer to apply the changes. 10. Start ROCLINK 800, Refer to Starting ROCLINK 800 Software.
displays:
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Settings window.
Note: You must have Administrator rights to make this change. Click
Yes (and enter the Administrator password if necessary) if Windows asks if you want to allow the changes.
.
8. Reboot the computer to apply your changes. 9. Start ROCLINK 800. Refer to Starting ROCLINK 800 Software.
ROCLINK 800 User Manual (DL8000) 1. Select Start > Run and type MSCONFIG. 2. Click OK. 3. Click Continue if the prompt "Windows needs your permission to
continue" displays.
4. Click the Tools tab.
1.5.1 Logging On
To log on to ROCLINK 800:
1. Connect the ROC to the Local Operator Interface (LOI Local Port)
Figure 1-9. Logon Typically, your initials are your User ID. If User IDs have not yet been assigned, try using the default User ID of LOI. You assign User IDs using the ROC > Security features of ROCLINK 800.
1. Type your assigned 4-digit Password and click OK.
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For added security, the software displays an asterisk for each number that you type. If passwords have not yet been assigned, use the default password of 1000 (valid with default User ID of LOI).
2. ROCLINK 800 validates the User ID and Password you enter against
a predefined list. If the log on is not valid, a dialog box appears. Click OK and re-enter the User ID and Password. You can repeat the procedure as many times as needed until you successfully enter a valid User ID and Password. If the log on is valid, ROCLINK 800 displays the Device Directory screen. To exit from the log on screen, press Esc or click Cancel. This closes ROCLINK 800 and returns you to the point where you started ROCLINK 800.
ROCLINK 800 employs a graphical user interface (GUI) with a standard Windows menu structure. After logging on to ROCLINK 800, available functions display in a menu bar with drop-down menus:
A Status Line at the bottom left of the display contains pertinent information about the highlighted item, such as a menu option or a parameter. Buttons display dialog boxes for further configuration details or perform a desired action, such as the Update button. To activate the button:
1. Click the button with a left click of the mouse. 2. When a button is active, press Enter or a function key.
Dialog boxes are areas that "pop up" inside the current screen to allow further selections or enter values. Dialog boxes also provide messages or more detailed information. The menu structure lists choices from which you can set the desired function. Once a function is selected, the screen or dialog box for that function displays. This screen or dialog box provides the requested information and lets you enter the applicable configuration data. Table 1-1. Menu Listing for ROCLINK 800 (DL8000)
Menu File View Options New, Open, Download, Close, Save Configuration, Print Configuration, Print, Print Setup, [List of recent files], Exit Directory, EFM Report, Calibration Report, History, Alarms, Events, Weights & Measure Events, Display, I/O Monitor, Toolbar, Refresh User Program Tree Direct Connect, Connect, Disconnect, Collect Data, Clock, Security, Comm Ports, Information, Flags Note: The Direct Connect menu option is the default; it directs ROCLINK 800 to connect with any available valid connection. The Connect menu option becomes available when you select a connection option (COM1, COM2, Ethernet, and such.) from the Device Root. By clicking Connect, you tell ROCLINK 800 to use that specific communications connection. I/O, Control, History Segments, History Points, Opcode Table, MODBUS Update Firmware, License Key Administrator, Convert EFM File, User Program Administrator, ROCLINK 800 Security, AI Calibration Values, RTD Calibration Values, MVS Calibration Values, FST Editor, Custom Display Editor, Custom EFM Report Editor, Read File From Device, Communications Monitor (Located under the Configuration Tree) LiquidCalcs, Transaction History, Printer, Additives, Batching, Keypad Display Options Cascade, Tile, Device Directory, [List of open windows] Help Topics, About ROCLINK 800
ROC
Configure Utilities
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Figure 1-12. ROCLINK 800 Toolbar ROCLINK 800 grays out a button if it is not applicable to the current screen.
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Displays the Pulse Input (PI) screen. Displays the Analog Output (AO) screen.
Displays the Comm Port screen. Displays the Flags screen. Displays the Clock screen.
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Figure 1-13. Configuration Tree Menu From the Configuration Tree, you may change the configuration or monitor current operations. Once you are in the Configuration Tree menu, you can use the + and symbols to display or hide various options. Double-click the desired function in the Configuration Tree to display the associated screen. Double-clicking an icon is the same as selecting the option in the menu bar or clicking a Toolbar button.
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If this is the first time that you have connected to the ROC, refer to Setting the Clock.
1.6.5 Keystrokes
If you are using the keyboard, you may use the Alt key plus one or more letters to access menus. Windows underlines the appropriate letter in the menus. For example, to access the Open File dialog box, press Alt + F and press O. You may also use the Left Arrow ( ) and Right Arrow ( ) keys to highlight a menu bar item (the help Status Line at the bottom of the screen provides a description of the menu) and press the letter. With a menu displayed, you can highlight the desired item by using the Down Arrow ( ) and Up Arrow ( ) keys or the mouse. Once you have highlighted an item, press Enter to activate the function. To leave a menu or submenu, press Esc. You can then select another menu. You can also access another menu using and . The text scrolling keys are Page Up and Page Down. To use the keyboard in configuration screens and dialog boxes, press Tab to move in a predetermined sequence from one parameter field or button to the next. The selected field or button becomes highlighted. Fields unavailable for changes are automatically skipped. When you Tab to the last field or button in the screen or dialog box, pressing Tab again jumps back to the first field or button. To go back to a previous field or button, press Shift + Tab. In an option field, the currently selected option is highlighted. To select one of the other options, use or to highlight the desired option and then press Enter. In a field that requires a text or numerical entry, type in the required characters or numbers from the keyboard. Use Backspace or Delete to erase unwanted characters. Use and to move the cursor one character at a time and Home and End to place the cursor at the beginning and end of the field, respectively. Other keys or key combinations include: F1 Launches ROCLINK 800 on-line help. Esc Cancels the current activity, closes the screen, and returns you to the last-used place in the menu structure, screen, or other place from which the dialog box originated. If a menu is active, Esc closes the last-opened menu, taking you up one level in the menu structure. If the menu bar is active, Esc de-selects all menu options. Press Alt or click with the mouse to reactivate the menu bar. Ctrl + N Creates a new configuration file. Ctrl + O Opens a configuration file. Ctrl + S Saves the current configuration file.