APPLICATION OF ASTEC CERAMIC INSULATING COATINGS

Project : Clerestory Metal Roofing( Oval Shape) Location : SM Dasmarinas Subject : Waterproofing, Rust proofing and Insulation of Clerestory Metal Roofing( Oval Shape) at SM Dasmarinas Contact Person: Engr. Eric Bambo/Engr.Jun Martinez Operation Manager

Engr. Claude Cantada

Resident Engineer SM Dasmarinas Contractor: Holz Coatings

Methodology
1. Surface Preparation
a. Tightening of loose tex-screw b. Replacement of severely corroded metal roofing sheets c. Application of Rust Reformer (Rust Converter)
2.

Application of 9100 Rust-Oleum Epoxy Primer( Rust Inhibitor)

3.
4. 5. 6. 7. 8.

Application of 603 Polyurethane Sealant on seams and tex-screw

Installation of MR Tape Fiber matt on seams and tex-screw Application of K10 Sovacryl Elastomeric Waterproofing membrane Application of 900 Astec Ceramic Insulating Coatings for final Topcoat Reading for Dry Film Thickness Reading for Surface Temperature before and after application

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Condition of Metal roofing Rusting of tex-screw

Rusting of Metal Roofing

Corroded tex-screw

Sealant Sealant

Holes where water leaks occur

corroded metal seams

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Surface Preparation

Replace all corroded metal with new GI sheets

Rivets all loose seams

Tighten all loose tex-screw

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Mixing ratio: 1 part base: 1 part activator Application of one (1)coat Epoxy Primer

603 Polyurethane Sealant

Application of PU sealant on seams of the flashing

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Pu sealant on tex-screw Seams

Application of Polyurethane sealant on seams and tex-screw

Application of one coat Epoxy Primer

Polyester Fiber Matt

Installation of Polyester Fiber Matt on seams & tex-screw

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

K10 Sovacryl Waterproofing Membrane

First (1st)Coat of K10 Elastomeric by brush

Second (2nd) Coat of K10 Elastomeric

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Astec Ceramic Insulating coating topcoat

First (1st)Coat of Ceramic Coating by brush

Second (2nd) Coat of Ceramic Coating

Third (3rd) Coat of Ceramic Coating

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Close up view of Clerestory roofing, applied with complete system of Astec Ceramic Insulating Coating

Engr Claude Cantada

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Dry film thickness gauge

Reading the thickness of the applied coating using Dry Film Thickness Gauge Reading shows 320 microns equivalent to 0.32 mm Thermal Scan (Engineering) Thermal Scan (Holz Coatings)

Reading the Surface Temp on metal roofing with out Astec Ceramic Coating

Reading shows average of 54.05 degrees Celsius on the surface of metal roofing without astec coating

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Reading of Surface Temp on metal roofing Applied with Astec Ceramic Coatings

Reading shows ave. of 41.5 degrees Celsius ,a decrease of 12.55 degrees celsius before and after it was applied with astec ceramic coatings

Engr Jun Martinez

Reading of Surface Temp was also taken underneath metal roofing applied with astec coating

Reading shows 41.3 degrees Celsius taken underneath the metal roofing, a decrease of 2 degrees celsius

Waterproofing of Clerestory Metal Roofing at SM Dasmarinas

Full view of Clerestory roofing applied with complete system of Astec Ceramic Insulating Coating