STATEMENT SHOWING ADVANTAGE IN SINTERCAST OVER NIHARD/H Sl 1 A. a. b. c. d. e. B. a. b. c. d. e. Ca. b. Da. b. E. F. 2 A. a. b. B. a. b. c. d. e. Ca. b. D 3a. a. b. c. d. 3b. a. b. c. d.

PARTICULARS Calculation of production loss in Nihard/Hi Crome base Tire & Table Line Assumptions: CVRM Tire Life Welding after max 30-35 mm wear Hrs reqd for welding (Mill stop to start) Hours for replacement of tire & table liners No. of welding/Life of tire Calculation of production Loss due to welding, replacement TPH at 3500 Blaine Ruuning Hr. Loss/ day of stoppage Prod. Loss (KMT) per welding Prod. Loss in case of replacement of tires & table liners Loss of prod.for life similar to SinterCast Cost / Welding Total welding cost / Life of tire Cost of tire set (From AIA) Cost of table liners set (From AIA) Cost (Incl. welding) in life of a tire+table set (B+C+D) Cost for hours similar to Sinter cast base Calculation of production loss in Sinter cast base tire & Table liners Assumptions: CVRM Tire Life Hours for change of tire & table liners Production Loss TPH at 3500 Blaine Running Hr. Loss/ day of stoppage Prod. Loss in case of replacement of tires Loss of prod. with replacement in lean period Loss of prod. with replacement in peak period Cost of tire set ( From AIA) Cost of table liners set (From AIA) Total cost (Tire + Grinding Table) Advantage -If change of Sinter cast tire & table liner in Lean Season Loss of prod in Nihard tire over Sintercast Contribution potential ( @ Rs.1600/T) Extra Cost in Sinter Cast over Nihard Extra earning with Sinter Cast Base tire

Advantage-If change of Sinter cast tire & table liner done in Peak Seaso Loss of prod in Nihard tire over Sintercast Contribution potential ( @ Rs.1600/T) Extra Cost in Sinter Cast over Nihard Extra earning with Sinter Cast Base tire

Note: A1 Life of CVRM tire (Nihard) considered as 33,500 (as achieved in CVRM-3) CVRM-3 tire has been changed in Mar12 for the first time since inceptio 2 Stoppage for welding considered as 3 days in case of LM-46 and 4 days in 3 Assumed 1 welding in lean period for Slag & 1 for CCR.

B C D E

Life of CVRM tire with Sintercast considered as 7000 Hrs for slag as wel Stoppage for tire & table liners replacement considered as 12 days in ca 15 days in case of LM-56 All cost are from supplier AIA No prod. loss during lean season assumed.

ERCAST OVER NIHARD/HI CROME LM-46 UOM Slag CCR e Tire & Table Liners Hrs. Hrs. Hrs. Hrs. No. MT Hrs. KMT KMT KMT Rs.Lac Rs.Lac Rs.Lac Rs.Lac Rs.Lac Rs.Lac 33,500 800 72 288 40.9 100 19 6 23 49 5 208 47 24 278 58

LM-56 Slag CCR

33,500 33,500 33,500 1,100 800 1,100 72 96 96 288 360 360 29.5 40.9 29.5 103 19 6 23 36 5 150 47 24 220 46 182 19 14 52 118 8 328 80 48 456 95 192 19 15 55 90 8 236 80 48 364 76

re & Table liners Hrs. Hrs. Hrs. KMT KMT KMT Rs.Lac Rs.Lac Rs.Lac 7,000 288 104 19 24 24 53 29 82 49 8 0 8 24 53 29 82 36 6 0 5 13 2 0 2 7,000 288 104 19 24 54 113 59 172 118 19 1 18 64 10 1 9 7,000 360 189 19 54 54 113 59 172 90 14 1 13 36 6 1 5 7,000 360 189 19 54

r in Lean Season KMT Rs.Cr Rs.Cr Rs.Cr

done in Peak Season KMT 25 Rs.Cr 4 Rs.Cr 0 Rs.Cr 4

achieved in CVRM-3) time since inception LM-46 and 4 days in case of LM-56

Hrs for slag as well as OPC (Guarantee fig. of supplier) ed as 12 days in case of LM-46 and

Sl 1 2 3 a b 4 a b c 5 a b 6

PARTICULARS No. of hours stoppage for welding

M-200 Consp. M-300 Consp. Power --For Lubrication pump --Inching drive --Rectifier Manpower Cost during welding --Miller --Fitter --Helper Manpower Cost during removal & fitting --Fitter --Helper Consumables for welding machine

STATEMENT SHOWING COST PER WELDING UOM Factor LM-46 Hrs 72 Factor Kg 520 Kg 280 KWH/Hr KWH/Hr KWH/Hr MD/Day MD/Day MD/Day Manday Manday 109 3 10 3 3 6 2 10

G COST PER WELDING LM-46 Rate 390 629 5.33 5.33 5.33 466 466 463 466 463
Cost (Rs.)

2,02,800 1,76,120 41,830 1,151 3,838 12,582 12,582 25,027 932 4,635 26,250 5,07,746

96 Factor 845 455 109 3 10 3 3 9 2 10

LM-56 Rate 390 629 5.33 5.33 5.33 466 466 463 466 463
Cost (Rs.)

3,29,550 2,86,195 55,773 1,535 5,117 16,776 16,776 50,054 932 4,635 35,000 8,02,342