HE-11281

CONTENTS ,I. CAUTION NOTESFORYOURSAFEW 2. INTRODUCTION 3. RATING, SPECIFICATION AND PERFORMANCE 4. CONSTRUCTION 5. TRANSPORTATION AND CUSTODY 6, INSTALLATION AND WIRING 6-1.INSTALLATION 6-2.WIRING 7. OPERATION 7-1.TRIAL OPERATION 7.2.OPERATION 8. MAINTENANCE AND INSPECTION 8-1.MAINTENANCE ANDINSPECTION 8.2.DISMANTLING 8-3.INSPECTION 84. REASSEMBLING 9. TROUBLESHOOTING

3 5 5 6 10 11
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12 15
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15 16 16 16
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HE-11281
FORYOUR SAFETY 1. CAUTION NOTES TEIKOKUCnned motor
(1) FOR YOUF SAFETY Hetsrd!lra llst.d at lwo bvab lonodng thi! -ra\. ( | \ wninocancausa 3.tbB iniury or \/

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DANGER E CAUTION lgnqdn!lhis warning cancausa paoodIniory and/of dlrntgr lo th! pump

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DOr{Ol FUr{oRYl ia a[ovrad couldba drn&lad rfid 3rriols ll th. purnp lo rundry,thabartlr, darvrt andolharcompomnt3 lrnofaovraalinoof ftr rnotor windino3 cnocq,l. VENT VALVE OPEN SLOWLYI

i3 Yoi,m,st rtcisa cst tion,avrnwian lllc pr,/nr9 prc$urar canbs highEl my notopcnlirp, inlamel tim.. Fortoxicliqui*, propar srLv mdhod!mult br obSarliad,

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Motc rrd Fnnp c|n ba hot o.n sidt ptfnp||l' d t|c!r d Fn? C!|d hld., Ir(rf.rrttr oarqd \n y prdhg m h.l.m9.nnlr. tc ba trit, thaymaybacoGi.70 I or fiqa. ( mdml.lm llt t )

HE-11281

(2) TEIKOKU YOUR SAFETY rn6r Purnpc FOR Csnnd Hazardc a.. ri3rd ar rwobvdr WARNING A CAUION

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IF MOTOR AIPS, DONOTRESTART THECAUSEI BEFOFE OETEFMINING

th9 notor babra alclriahi.rg lha caula Rosta.ting fiay r.3sll in axcotrivchart c|ucne pifip of motor
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BOLTSII{ IEFITITIAL IOXI DO I{OT RETOVEINTERT{AL

lf il i3 n.$.!ery lo rtmqva lha taamindbor for |ny .at!on, fiill loolcn tlta boltt by 2 o. 3 lumt b cn.d( il y inrmrl p'rr$ra o,liqu ia pr6anl. You rnu3l !ak! martur!! it fia po$iulily arbt] lhrt tha 9a! o. lh!,rd it loxic or haardou! b partonnal or llrc arlvLonnant.

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DONOTNEiTVE ANY8OLT3OI{ PUTP, IOTOF ORONANPLUGSI

Tlr. Intqnrl pr.3tur. cu b. lqthat lrn 1. Alrry! loot.n . ddn dW tlo$y to $nei.'.. rdLv. r'ty Inlrmd p'r$u'c bah.t dtatip.g lo dlar$mbla ti. punp, Yoqmualbh adaqurl. pr.cfions It thr llquidh thaFJmp codd b. pcrlo,nnalo. t'la anvitodt anl hlzlrdooato LEFTIN IHE PUIIPI IIi UOUID ASSUIIETHATTHERE ALWAYS d nolor in lplt ot h.o{,gh Thl.t Ir dmy! h! po$lwty hlt ltaldl liquEcoqldr.mdn in rr pump drcomminron.Pry p| rhht.ttantion lo fia cbrttnc betwa.nr shlt andthe impc[ir, bedn$,
drwe!, b.8ln9 houslngEand gr*rE. You muattr rdaquata pruc|uthnt lo prot3d p9onogl and ie rnvlrcn|nonl il tho liquld could b. coa3idr.ad hanJou!.

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HE-11281
2. INTRODUCTION Follow the instructions belowwhenoperating the pump.

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(1) Do notrunpumpdry. (2) Completely removeforeignmatters from pipingand system (3) Do not keepthe pumprunning withdischarge valveclosedfor morethanone (1) minute. (4) Do not run pumpin reverse direction. (S) In case abnormal noise or vibration noticed, inspect causes and take prom ptly. countermeasures (6) Whena safetydeviceis triggered, checkthe causeand take remedies to eliminate the cause.Do not run the motorbeforethe remedies are comoleted. (7) Should freezing occurduringoperation is shutdown,take a preventing measures. (8) Shouldyou decideto operatethe pump under the conditionsdifferentfrom the please initial specifications, consult us.

3. RATING, SPECIFICATION S AND PERFORMANCE

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The pump is manufactured in accordance with your specifiedrequirements. Referto "drawings for Approval" for detailsof ratingand specifications.

HE-l1281
OF THE PUMPUNIT 4. CONSTRUCTION with respectof the insideof the Terminal The degreeof providedby the enclosure Box(24)anda motoris lP54(EN60034-5). pumpshaftis shown . in Fig.-1 withhollow drawing of the basicmodel Thesectional with pump in one body.Insideof induction motor) is assembled Motor(squirrel-cage (19)are weldedand hermetically (20)and outsideof RotorAssembly StatorAssembly metal;Stator Can (22) for StatorAssembly seafedwith a thin plate of non-magnetic so that the liquidwill not enter into statorand and RotorCan(21) for Rotorassembly rotor. order; liquidflowsin the following Somehandled

4-1. lmpeller(02) outlet--- Filter(03) --- Holesof F.B. Housing(32) ---rGap between (158) and Shaft(16) rear Bearing StatorCan (22) andRotorCan (21)--* Gap between ..- R.B. Housing('t4) --- Centerboreof Shafr(16) ---llow pressure side of Casing(01) (04). or lnducer "- Gap partof the circulating holeof F.B.Housing(32) flowrunsthrough 4-2.Another --.' Orificeformed by F. B. betweenfront side Bearing(15A) and Shaft Sleeve(16) (02). (02)"- lowpressure sideof the lmpeller (32)andhubof lmpeller Housing for Bearings and coolant flowworksas lubricant 4-3.Thiscirculating liquid slurryin the handled for motor'Therefore, (15A)and (158),as wellas coolant (19) rotating in the RotorAssembly flow causetroubles. of circulation and /or shortage front(15A)and rear(15B)'are in by two bearings: and the shaft(16)supported liquid on the end of the sameshaft. (04)are installed (02)and Inducer one body.lmpeller

HE-11281
Thereis no shaftsealwhichmaycauseleakage. The thrustforcesproduced (02)and Inducer by lmpeller (04)are supported by the front (18A)and(188). andrearThrust Collars
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Thefrontand rearBearings (15A), (158),shaftsleeve(17)and thrustcollars (18)are consumable items.The wearing conditions shouldvary depending on the operating conditions. Therefore,these items should be checkedfor their wearing conditions periodically according to the Section 8-3.

HE-11281

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HE-11281

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HE-11281
AND CUSTODAY . TRANSPORTAION
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(1) Avoid rough handlingat the time of transportation and unloading. Confirm whetherthereis any damage whichmay haveoccurred in transit.
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(2) At the time of transportation, shall be kept at the rangeof ambienttemperature -25 - 70"C and the altitudeof the transDortation route shall be 3000 meters or below.
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(3) When the pump is in the custodyfor long time, recordthe measurement of of insulation resistance on arrival.lf the motoris ooeratedunderthe condition poorinsulation, the accident suchas shortcircuitmay occur.
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(4) A storageplace should be well ventilated to avoid humidityand precautions shallbe takento avoidblowingin and leaksin of rainwaterthroughthe roof,and puddles, etc. (5) Storage condition. shouldbe in an originalpacked (6) Check the specifications indicatedon the name plate and test certificate specifications. withyourrequirement attached to the pumpand compare

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HE-11281
AND WIRING INSTALLATION 6-1.lnstallation above (1) The altitude of the pumpshallnot exceed1000meters of installation sea level.
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(2) The ambient shallbe withinthe limitof -15 temperature of installation +40'C.
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(3) To slinga pump,winda belt-sling on the motorframeproperly. is at the center of gravityof the At that time, make sure that the belt-sling pumpby just liftingoff the groundor the bed,wherethe pumpunit is placed.
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(4) The liftinggear to be usedmust be strongenoughto bear the weightof the in the pump.As to the dimensions and weightof the pump is indicated for Confirmation". drawingof "Drawings dimensional to the (5) The sizes of the flangesand /or piping to be used shall be identical drawing. indicated onesin thedimensional fromthe pipingand accessories' (6) Completely removeany foreignmatters (7) Makethe lengthof pipingof suctionsideas shortas possible. study carefully on NPSHava, (8) Sincethe suctionpipinghas a great influence the pipingsize,lengthand otherattachments. position (9) To avoid cavitation, the end of the suctionpipe deep enoughto be evenwhenthe liquidlevelis low. immersed 11

HE-11281
(10)Provide a screenin the suctiontankagainst dust. (11) Makethe radius of the pipebendsas largeas possible, minimize the number of bends,and avoidinstalling the bendscloseto the pumpsuctionport. (12)Eliminate anyair-pocket fromthe piping. (13)Weldsof pipingshallbe examined by the liquidpenetrant test to ensureno leakage exists. (14) Keepthe pumpfree from undesirable forcessuch as weightof piping,thermal stressesof pipeline,off-center betweenthe pump and the piping,etc., which shouldadversely affectthe pump. ('15) Attachsupports to the pumpto fix (16) Confirmation of rotatingdirectionmust be done prior to piping. Rotatethe impeller with a handto makesurethatthe rotorassembly rotatessmoothly. 6-2.Wiring Connect the electric per " Drawings terminals for Confirmation' (1) Use the electriccableswhich conformto EN60204-1 , table5,6. Since the temperatures of stud bolt on terminalplatevary depending on the temperatures of liquidto be used,for powersupplycable,use a refractory cablewithstanding temperature of 100 'C or over. (2) Usethe conduits whichconform to EN60204-1 . (3) Following devicesare recommended for protection of cannedmotorpump. * Overcunentrelay * Leakcunentcheckrelay

We can supplyspeciallow currentrelaythat is usefulfor protectpumpspossible to operateat no liquidconditions suchas tankdrainpump.Checkwiringdiagram 12

HE-11281
" for thermostat in . Drawing for Confirmation wiring. The methodof settingof overload relayis as follows; Because the rated currentat normaloutputin the cannedmotoris higherthan that in generalmotors,set at the ratedcunentindicated on the nameplate.lt is relayat as as a protecting devicefor cannedmotorsto set the overload effective it is recommended to set the relay at the low currentas possible.Generally, value. following of voltage& loadis small-- Operating current x 1.1 Variation cunent x 1.25 Variation of voltage & loadis big--- Operating to set When operating currentis far belowof rated cunent,it is recommended currentnot ratedcunent. the relaybasedon operating
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use the operation, To protectthe motorfrom damagecausedby an open-phase relay. open-phase locking time of motor : 10 sec. Allowable

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HE-11281

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HE-11281

. OPERATION

7-1.TrialOoeration
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preparation necessary Complete for operation and operatethe pumpaccording to the following order: 'l) Makesurethatthe vacuum rateandNPSHavail of suction tankare normal. 2) Makesurethat the valveof discharge properly. sidefunctions 3) Turnon the switchof the pump. pressure. 4) Check the discharge 5) Makesurethatthe operating cunentis withina ratedvalue. 6) Checkif there are any abnormalnoises(allowable value is 72d8, A, or less at 1

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meter or cavitations etc. ), vibrations

Do not touchthe unitwith bearhandsduringoperation, because temperatures of motor and pumpmay be higherthan 70'C (temperatures vary depending on the handling liquid ). lf any abnormal condition is noticed, shutoff the pumpand checkthe causes. As to the procedures of remedy,referto the section of TroubleShooting. 7-2.Ooeration
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After trial operationis completed, the pump can be operatedat any time. With 15

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HE-11281
in the introduction should reference to cautionsduringoperation, the itemsmentioned with utmostcare be observed

ANDINSPECTION MAINTENANCE and Inspection 8-1 . Maintenance (1) Keepthe vacuumrateof the equipment value. at the specified (2) Keepany rust,sandand otherforeignparticles out of the liquidto handle. (3) Fromtime to time,checkthe pumped into the liquidand put anti-corrosive liquid as required. of the pumpsfor long to keep stableoperation aboveare essential The mentioned to the equipment and inspection shall be carriedout according time. Maintenance regulations. manufacturers

8-2.Dismantling referto manner. As for the parl numbers, can be madein the following Dismantling Fig-2. viewdrawings; Fig-1, thesectional
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not At this time,pay full attention (1) Remove Nuts(47)and pullthe motorbackward. (01). (04)against Casing to hit Inducer (2) Openthe Lockwasher(57A)on the shaftend and removeBolt (46A)and Washer (02)can be removed. (55A) (04)and lmpeller thenInducer
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Washer(56)fromthe Rotor(19). (3) RemoveKey (58A)and Adjusting 16

HE-11281
At this time,pay attention not to losethe smallparts,especially The Adjusting Washer(56)shouldbe tied alttogether and stored.
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(4) Remove Bolts(468),(a6D) (32)and R.B. fromF.B.Housing (14).At this time,pay full attention Housing not to damagebearings (15A)and

(1sB).
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(5) Pullout RotorAssembly (19) StatorAssembly (20) slowlyand horizontally with carealongthe statorcan.Be carefulnotto hit the shafiend againstthe statorcan to avoid crackingor damaging each other.The removedrotor assembly should be placed on clean cloth and kept not rolling so that rotor Can (21) will be protected from damage.
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(6) RemovedSleeve(frontand rear) (17),ThrustCollars(frontand rear) (18),from the removedrotor assembly. Pleasebe awarethat Bolt (48) on the rear end for fastening (55C)is of LEFT-HAND the retaining Washer thread. [On the drawing (900)is usedinstead Fig-1, Retaining J-Ring of a bolt.l Now,as dismantling pleasetake care not of the pumpunit has beencompleted, to damageor loseany part. 8-3.lnsoection (1) Bearings (15A) and(158) Afteroperation of longperiodof time,bearings may havebecomehardto remove due to variouscauses, points: do not attempt to remove but checkthe following

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HE-11281
1 ) Slidingsurface(luster, scratches, etc.)

2) Amountof wearof insidebore( referto the Table1) 3) Wearand scratchon the thrustface.Depthof radialgrooves.
wear limitsare indicated in the table 1. The allowable the parts may be used again as lf any abnormalconditionis not observed, the Set Screw(48) to replacethe failed they are. lf anythingwrong,unscrew part(s) with newone.

(15) LIMIT Table 1 BEARING WEAR Number MotorFrame 420

(unit:mm )
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HE-11281
(2) ShaftSleeve (17)andThrust (18) Cottars pointsto decidethe partsto be replaced Checkthe following or not. 1) Corrosion ( luster, 2) Sliding scratches ) 3) Wearand tear (3) Clogging up thecirculation lineandforeign matters adhering. (4) Any contactmarks,wear or conosion.(if the extentof the contactand/orpartial wear of the orifice is within a rangethat the pump performance would not be affected, it may be disregarded. ) 8-4.Reassembling
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Gleanand dry parts.Reassembly is carried out in the reverseorderof dismanfling. Duringassembly, someadjustmenls maybe required. Payaftention to the following: (1) On each of the ThrustCollars(18) the hardened surfaceis one side chamfered smaller at the inside bore. Make sure that the hardened surface faces Bearings(1 5A)and(158).
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(2) Fitthe Key(588) or Pin(60) in place shownin the Fig-1. Makesurethatthe Shaft Sleeve(17) engages the keyor pinproperly.
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(3) Install the rearShaftSleeve(17) and lockwiththe LockWashe(s7),properly. (4) Adjustment (SeeFig-2) of an axialplayof the lmpeller 19

HE-11281
Underthe conditionof the lmpellerand the Rotorassemblypushedbackward, the gap "g" shouldbe withinthe values shownin the Fig-2. Adjustment can be madewith Adjusting (56).Pleasenotethat in case of the pumpunit Washers type L-316c4-0610S, a Retaining ring C-type(900) is used insteadof the tock washer.

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(5) Tightenthe lmpelle(o2) and the Inducer(04) firmly and lock on the hex. head Bolt(46C) with the Washer(57) securely. (6) Makesurethat no defector flaw existon the Gaskets and theircontactsurfaces. gasketsaftercleaned. Install

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HE-11281
TROUBLE SHOOTING As to troubleshooting, referto the Table-24and 28.

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