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Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 Service Tool CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35 CONN 36 CONN 37
Schematic Location
C-15 E-15 F-14 F-14 A-14 A-14 B-13 B-13 D-13 E-12 E-12 E-12 E-12 D-12 D-12 B-12 A-11 D-10 B-9 E-9 E-9 A-8 B-7 B-7 E-6 E-6 C-6 C-6 C-6 A-6 C-5 C-5 B-3 E-3 F-3 F-3 E-9
Machine Location
26 26 31 22 22 5 30 29 29 29 29 25 C B 23 23 10 10 C 25 25 23 10 10 24 24 24 24 27 27 27 27 15 23 23 23 B
Pressure Symbol
3 6 26 18 14 1 2 5 30 31 22 13 12 29 28 4 20 C 25 10 27 16 15 17 8 11 7 E D B 9 A 24 19 32 23 21
Temperature Symbol
Level Symbol
Flow Symbol
12H, 140H, and 160H Motor Grader Standard Version Electrical System
D 27 32 A 22 18 30 12 13 5 14 26 7 17 2 31 28 4 3 29 E 8 1 6 25 20 10 21 11 C 24 23 15 16 19 B 9
12H: 4ER500-1135
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
A
325-PK-14
Single Wire Connector Circuit Number Identification Wire Gauge Plug
AA 1
Receptacle
105-9344
2
Ground Connection
200-BK-14
Pin or Socket Number
1 2
Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
1 2
Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Printed in U.S.A.
Component Location
Resistance (Ohms)
3 to 97 12V Power Port 54C (130F) - 560 to 716 110C (230F) - 72 to 82 10.0 0.5 33.6 1.0 55.17 5.77 24 to 12 volt converter Alarm-Action Component Schematic Location F-9 F-13 B-9 F-15 D-14 E-14 C-14 C-14 D-13 D-10 B-9 A-7 A-9 B-6 D-9 F-5 C-13 D5,6 D-6 B-12 C-13 F-3 E-10 E-4 A-10 A-11 C-13 F-6 F-6 F-5 C-4 D-4 B-11 D-13 C-10 A-12 E-4 A-10 Machine Location 32 8 C 1 2 17 3 4 5 B 10 E C C B A 12 24 21 20 28 16 B E E E 5 8 8 8 9 D D 5 8 E E E Component Sender - Articulation Sender - Engine Coolant Temperature Sender-Engine Oil Pressure Sender- Transmission Speed Solenoid-Centershift Solenoid - Differential Unlock Solenoid-Dual Horsepower Solenoid - Engine Shutdown Solenoid - Forward Horn Solenoid - Park Brake Solenoid - Start Aid Solenoids - Transmission Valves Switch - Beacon Switch - Blower (Heater Group) Switch - Brake Air Pressure Switch - Centershift Indicator Switch - Centershift Pin Switch - Coolant Temp (Start Aid) Switch - Defrost, Front Switch - Defrost, Rear Switch - Differential Unlock Switch - Disconnect Switch - Flood Lamp Switch - Forward Horn Switch - Fuel Pressure Switch - Head/Tail Lamp Switch - Headlamp Dimmer Switch - Inching Pedal Pressure Switch - Key Start Switch - Park Brake Pressure Switch - Start Aid Switch - Stop Lamp Pressure Switch - Tail Lamp Switch - Transmission Oil Temp Sensor Switch - Wiper, Front Lower Switch - Wiper, Front Upper Switch - Wiper, Rear Schematic Location C-12 B-14 B-13 D-15 B-3 E-14 A-13 D-13 A-3 B-12 A-13 E-15 B-6 A-10 A-2 B-3 B-9 A-14 A-6 B-6 D-9 C-14 D-8 E-9 B-13 E-8 E-9 C-15 B-9 B-11 E-8 A-2 D-8 E-15 A-5 B-5 A-5 Machine Location 7 11 13 14 16 17 5 5 16 16 18 14 C C 16 19 C 11 C C B 13 B B 13 B B 14 C 16 B 16 B 26 C C C
403 439 441 GN YL OR WH YL PU BU PU YL WH BR YL GN 301 304 306 307 308 310 311 321 322 326 BU WH GN OR YL PU WH BR GY PU 200 202 276 277 278 BK BK BK BK BK
Wire Description
Wire Number
101 102 103 105 108 109 113 114 116 118 119 124 126 129 130 135 141
CID - FMI
N/A N/A No diagnostics active
Description
Wire Color
RD BU RD RD BU OR RD RD RD GY PK RD PK BU RD BU PK GN RD GN BU RD Bat(+) Hd Lmp Tail Lamps Key Start Sw Dome Lamp
Description
Power Circuits
Wire Number
504 505 506 507 515 516 517 521 522 556 575 576 577 578 584 A503 A504 A506 A507
Wire Color
YL BU PU WH GY GN BU YL WH WH YL PK PU BU YL PK GN OR YL
Description
Accessory Circuits (Continued) Wiper - Rear (Low) Wiper - Rear (HI) Washer - Front Washer - Rear Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) A/C SW To Refrigerant SW A/C Clutch To Thermostat SW Differential Lock Wiper - Aux (Park) Wiper - Aux (Low) Wiper - Aux (HI) Washer - Aux Wiper SW Jumper Front Defroster Fan (Low) Rear Defroster Fan (Low) Front Defroster Fan (HI) Rear Defroster Fan (HI) Lighting Circuits
No logged diagnostic codes F05 Transmission Solenoid A open circuit F05 Transmission Solenoid B open circuit F05 Transmission Solenoid C open circuit F05 Transmission Solenoid D open circuit F05 Transmission Solenoid E open circuit F05 Transmission Solenoid F open circuit F05 Transmission Solenoid G open circuit F05 Transmission Solenoid H open circuit F06 Transmission Solenoid A short to ground F06 Transmission Solenoid B short to ground F06 Transmission Solenoid C short to ground F06 Transmission Solenoid D short to ground F06 Transmission Solenoid E short to ground F06 Transmission Solenoid F short to ground F06 Transmission Solenoid G short to ground F06 Transmission Solenoid H short to ground F03 Transmission Solenoid A short to battery F03 Transmission Solenoid B short to battery F03 Transmission Solenoid C short to battery F03 Transmission Solenoid D short to battery F03 Transmission Solenoid E short to battery F03 Transmission Solenoid F short to battery F03 Transmission Solenoid G short to battery F03 Transmission Solenoid H short to battery F06 Backup alarm short to ground F06 VHP solenoid short to ground F03 VHP solenoid short to battery F02 Shift lever input invalid F03 Shift lever open/short to +battery F00 Sensor supply voltage above normal F01 Sensor supply voltage below normal F02 Transmission output speed signal incorrect F01 System voltage below normal F02 Invalid transmission configuration code F02 Check programmable parameters F05 Transmission indicator lamp open circuit F06 Transmission indicator lamp shortto ground F03 Transmission indicator lamp shortto battery Transmission oil temperture sendershort to F03 + battery or open circuit F04 Transmission oil temperture switchshort to ground F05 Auto/Manual lamp open circuit F06 Auto/Manual lamp short tc ground F03 Auto/Manual lamp short to +battery
8C-3569 107-0611 111-7088 112-2404
Alt Output (+) Term. Gages Warning Horn (Forward) Rear Floods Upper Wiper / Washer Rear Wiper / Washer Heaters Xmsn CtrI Cigar Lighter Stop Lamps Converter Switched +12 Volt Ouptut Front Defroster Beacon Blade Floods Rear Defroster Lower Wiper / Washer Differential Lock Ground Circuits Main Chassis XMSN CtrI XMSN CtrI dent Code 0 XMSN Ctrl dent Code 1 XMSN Ctrl dent Code 2 Basic Machine Circuits Starter No. 1 Sol Starter Relay No. 1 Output Starter Relay Coil To Neut Start SW Or Key Start SW Key Start SW To Neutral Start SW Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sot To Temp SW Backup Alarm Lamp Travel Alarm Warning Horn (Forward) Key Start SW "C" Term. Monitoring Circuits Alternator (R) Term. Lamp Indicator Eng Coolant Temp Gauge Diff Lock Indicator Articulation Indicator Eng Oil Press Gauge To Sender - Eng #1 (NFND) Transmission Indicator Lamp Park Brake Pressure Low Air Pressure Lamp Low AIr Pressure Alarm Trans CntI To Relay Coil Transmission Warning Transmission Temperature Accessory Circuits
8C-3663
34.3 1.7 Overall 2.00 .10 Tap 1.00 .05 6.00 1000 to 1200 31.1 2.4 21.5 - 49.5 @ 552 kPa (80.1 psi) 227 - 257 @ 21 kPa (3.0 psi) 31 3
Control - Neutral Start Control - Transmission Control - XMSN Direction and Speed SW Fuses (10A) Fuses Block Gauge - Cluster Ground - Engine Ground - Frame Cab Ground - Front Frame Ground - Front,Rear Frame Ground - Rear Frame Horn - Forward Meter - Service Motor - Blower Motor - Blower (Heater Group) Motor - Blower, Defroster Motor - Starter Motor - Washer, Front Lower Motor - Washer, Front Upper Motor - Washer, Rear Motor - Wiper, Front Lower Motor - Wiper, Front Upper Motor - Wiper, Aear Relay - Start
PK OR GN YL PU PU GN
Rotary Beacon Stop Lamp Flood Lamp - Rear Flood Lamp - Side Head Lamp Hi Park/Tail/Dash/Lamp Head Lamp Lo Control Circuits
Form Number
SENR4978 SENR2082 SENR4130 SENR4130 SENR2082 SENR9167
SENR9149-03
710 751 752 754 755 F775 795 F843 892 893 900 901 902 903 M917 M918 921 E937 E938 E939 E940 E941 E942 E943 E944 E945 E946 E947 E948 E949 E975 M998
GN GN YL BU OR BU YL YL BR GN PU WH BR GY PK ON WH PU OR WH BU YL GN BR GY PU OR WH BU YL PU OR
XMSN Speed Pickup Signal XMSN Shift Sol No. 1 Or 3 XMSN Shift Sol No. 2 XMSN Shift Sol No. 3 Or 1 XMSN Shift Sol No. 4 Or 5 Centershift Solenoid Dual Hp Sol Inching Pedal Start Mod Right (-) Port/CAT Data Link (-) Start Mod Right (+) Port/CAT Data Link (+) XMSN Shift Sol No. 5 or 4 XMSN Shift Sol No. 6 XMSN Shift Sol No. 7 XMSN Shift Sol No. 8 TOS Sensor TOS Sensor XMSN Sol No 1 Or 3 Return MG MESH CNTL - Redundant Neutral MG MESH CNTL - First Gear MG MESH CNTL - Second Gear MG MESH CNTL - Third Gear MG MESH CNTL - Fourth Gear MG MESH CNTL - Fifth Gear MG MESH CNTL - Sixth Gear MG MESH CNTL - Seventh Gear MG MESH CNTL - Eighth Gear MG MESH CNTL - Forward Direct MG MESH CNTL - Reverse Direct MG MESH CNTL - Park MG MESH CNTL - Neutral MESH Lamp Transmission Autoshift Mode
SENR3559 SENR3581
Function
Stop Lamp Pressure Engine Coolant Temp (Start Aid) Engine Oil Pressure Inching Pedal Pressure Brake/Park Brake Air Pressure
Actuate
45.0 kPa Max (6.5 psi Max) 37.8 2.8C (100 5F) 93.00 21.00 kPa (13.49 3.05 psi) 75.0 kPa MAX (10.9 psi MAX) 640 kPa MAX (92.0 psi MAX)
Deactuate
5.0 kPa MIN (0.5 psi MIN) 26.7C MIN (80F MIN) 70.00 21.00 kPa (10.15 3.05 psi) 50.0 kPa MIN (7.3 psi MIN) 530 40 kPa (77.0 6.0 psi)
Contact Position
Normally Open Normally Closed Normally Open Normally Open Normally Closed
Resistor - Blower Speed Resistor - Blower Speed Resistor - Blower Speed (Heater Group)
Machine locations are repeated for components located close together. A = Operators compartment (Dash). B = Operators compartment (Steering console). C = Operators compartment (Right side console). D = Operators compartment (Headliner). E = Operators compartment (Under seat).
498 A429 A476 B476 C491 E458 E459 E460 F473 G460
BR GN OR BR
Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper - Rear (Park)
20 Page
15
BACKUP ALARM 123-6449 BK BK CCC 1 321-BR 2 921-WH
14
13
12
11
10
7
FRONT LOWER WASHER 7T-8891 A
MOTOR
6
+ A FRONT UPPER WASHER 7T-8891 A
MOTOR
5
A + REAR WASHER 7T-8891 A
MOTOR
4
200-BK 200-BK 200-BK 200-BK L21 200-BK 200-BK 200-BK 200-BK 200-BK L76 L76
CONN 4
CCC 604-OR 614-PU 321-BR 921-WH 200-BK 2 3 4 5 1 6 7 E L51 REAR FLOOD LAMP 9X-6775 608-GN 200-BK L51 L69 200-BK 200-BK 556-WH DOME LAMP 8C-9678
CONN 5
DD HH 1 608-GN 2 200-BK L69
24 TO 12 VOLT CONVERTER 119-1733 GROUND + BATTERY GROUND (RADIO) +12V RADIO +24V IN +12V MEMORY 6 3 5 4 1 2
S T G
RD WH BK
1 3 2
L16
L12
609-YL
CONN 36
200-BK FFFF 114-RD 322-GY 619-GN 200-BK P P LO BEAM HEADLAMP 9X-7169
619-GN
L51 L69
135-BU 200-BK
L50 L50
614-PU 609-YL 308-YL 556-WH 8 7 1 2 3 5 6 4 A A429-YL 200-BK 403-GN 608-GN 441-OR A476-PU E458-YL
200-BK
200-BK 200-BK
L1
M 498-WH 200-BK
403-GN L54
L54
403-GN
609-YL
TRANSMISSION OIL TEMP SENS 3E-8700 OR-18 V+ BK-18 GROUND YL-18 SIGNAL
CONN 3
NNN NNN F A 126-PK A 308-YL B 202-BK B 202-BK C G460-GN C G460-GN
556-WH 200-BK
1 2
L65
101-RD
614-PU 614-PU
105-8827 DIODE AS. E MUR440 1 556-WH 2 200-BK L46 ARC SUPPRESSOR 106-8704
L67
+ SIG J
GRD VOLTMETER
3 J
310-PU
L2
1 2
GN GN
CONN 37
NN J 2 1 322-GY
200-BK
200-BK L55
CONN 22
START AID SW 123-6375
IGN SEND
OPERATOR STATION
611-PU
L12
1 2
FFFF FFFF
CONN 35
SYMBOL
DESCRIPTION
ABBREV RD WH OR YL PK BK GY PU BR GN BU
COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
SOL 1 127-0574 SOL 2 127-0574 SOL 3 127-0574 SOL 4 127-0574 SOL 5 127-0574 SOL 6 127-0574 SOL 7 127-0574 SOL 8 127-0574
200-BK 619-GN
614-PU 200-BK
N 1 2 N 1 2 N 1 2 N 1 2 N 1 2 N 1 2 903-GY 921-WH 902-BR 921-WH 901-WH 921-WH 900-PU 921-WH 755-OR 921-WH 754-BU 921-WH N 1 9 2 3 4 5 10 6 7 8 F
202-BK G460-GN 308-YL 751-GN 921-WH 752-YL 754-BU 755-OR 900-PU 921-WH 901-WH 902-BR 903-GY
L65 614-PU 614-PU 200-BK 200-BK 102-BU 103-RD 614-PU 614-PU 614-PU 614-PU 200-BK J J 2 J 5 J J J J 2 TAIL LAMP SW 3E9319 3 J 614-PU BLADE FLOOD LAMP SW 123-5849 NOTE F
C491-PU 308-YL
F473-YL 200-BK
E975-PU 200-BK
200-BK 200-BK
439-YL 200-BK
200-BK
6 J
108-BU 200-BK
J 2 611-PU
200-BK 611-PU
L46
L46
L25
3 J 619-GN 4 614-PU
4 1 2 5 3 6 7
E458-YL 308-YL
L6
L16
614-PU 200-BK
1 2
752-YL 921-WH
L65
103-RD
9 3 2 7 1 5 8 6 4
609-YL
N 1 2 751-GN 921-WH
L46
200-BK 200-BK
CONN 25
L24 A
M TRANS ACTION LAMP 7N-5876 NOTE B COLD TEMP LAMP 7N-5876 NOTE B
L25
CONN 34
BLADE, SPADE, RING, OR SCREW TERMINAL BLADE FLOOD LAMP 9X-6775 CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT CIRCUIT GROUPING DESIGNATION
L62
L#
IDENT
LOC
LEVEL
NOTE
CONN 2
L56 202-BK 306-GN 2 1 Y M917-PK AND M918-GN ARE TWISTED PAIR V 1 4 3 2 F M918-GN M917-PK START RELAY 3E-7279 109-OR-10 Y Y 304-WH-10 L54 L53 L54 310-PU 306-GN 326-PU 795-YL E459-WH
CONN 26
614-PU 614-PU 200-BK 200-BK 200-BK 200-BK 200-BK-6 L21 L4 L4 L76 L62 L21 200-BK 200-BK L76 614-PU 614-PU L62 L62
CONN 14
200-BK L38 1 2 AA J 102-BU 101-RD 101-RD 3K8782 FUSE (10A) 8M8948 FUSE (15A) FUSE BLOCK 10A 9G-0747 10A 10A 10A 10A 10A 15A 10A 10A 101-RD-10
614-PU 200-BK 103-RD J J J J J J J J J 614-PU 200-BK 149-RD L23 200-BK 200-BK J 614-PU 614-PU 200-BK 200-BK J 165-RD 2 J 614-PU 200-BK 116-RD 614-PU 200-BK 200-BK J 2 J 5 J
556-WH
V BK-18 WH-18 1 2 M918-GN M917-PK M917-PK AND M918-GN ARE TWISTED PAIR
CONN 1
ALT Y 40A ALTERNATOR BREAKER 2H-1507 STD 9S-0174 ATCH 60A 109-OR-4
Y 101-RD-4
CONN 11
Y A 101-RD-4 101-RD-4 101-RD-4 101-RD-10 SHUTDOWN SOL AAA 8C-3663 STOP 326-PU A
J 1 101-RD-10
CONN 15
J 403-GN 310-PU 200-BK 105-RD 130-RD 124-RD 113-RD 165-RD 608-GN 609-YL
HORN TAIL LAMPS BLADE FLOODS REAR FLOODS DIFF LOCK GAUGES HEATER STOP LAMPS KEY START SW
HARNESS AS. A 141-5445 AAA 143-2440 CCC 144-0373 E 144-0383 F 145-5999 G 142-5835 H 101-8161 J 142-0776 K 142-0731 L M N P FFF U V X Y FFFF AA CC JJJ HH 142-0732 142-7533 137-1120 127-1036 127-1030 143-3580 104-8588 124-1429 144-0382 142-8470 115-9446 101-8190 101-8192 101-8193
01 00 00 00 00 00 02 01 00 00 01 02 00 01 01 02 00 00 02 00 02 01 03
(PLATFORM) (ENGINE) (RADIATOR GRILL) (R FRAME) (R FRAME-TRANS) (XSMN CONSOLE) (CAB-REAR) (STEERING CONSOLE) (CAB-FRONT)
L3
ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH
200-BK 200-BK
L24
403-GN F843-YL 202-BK ALTERNATOR 6N-9294 35A 100-5047 50A 200-BK-4 F843-YL 202-BK
109-OR-4
AAA
L21
STD Y ATCH
CONN 10
L55 L56
L67
L67
L63 614-PU
10 9 8 1 3 2 4 6 5 7
135-BU 200-BK
3J 1
L62
L23
ZZ FRONT FRAME
ZZ
K L19
HI
180 (SW PANEL) 160 (GAUGE CONSOLE) 270 (TRANSMISSION) 100 (HEADLIGHTS-BAR) 183 (CAB FUSE PANEL) (XSMN CONSOLE-SWITCHES) 171 271 (TRANS SPEED SENDER) 154 (HEATER GP) 230 (FUEL TANK) 121 (FORWARD HORN) 141 (HEADLAMP BREAKER) 106 (BLADE FLOOD LAMP) 205 (REAR FLOOD LAMP) (REAR FLOOD LMP-FUEL TNK)206
L21
CAB GROUND
T B+
PARK
1 2
CONN 16
WIRE NN GGGG LL
143 (HORN SWITCH) (FUSE TO CIGAR LIGHTER) (START MTR TO ENGINE) (POS BAT TO START MTR) (NEG BAT/DISCONNECT SW) (DISCONNECT SW TO GND) (NEG BAT TO POS BAT) (START MTR TO FRAME GND) (GND-R FRAME TO F FRAME) (GND-F FRAME TO CAB) 210 211 212 213 214 204 105
MTR BAT
A 1 A429-YL 2 200-BK
FRONT UPPER WIPER 9X-3392 L63 200-BK 200-BK L76 LO BK 1 3 4 2 A L7 101-RD 101-RD-10 FFF K 101-RD 101-RD 101-RD 101-RD 101-RD L7 L62 L14 L19 L7 K 1 5 4 6 3 2 7 10 7 8 6 4 3 5 9 1 2 L FRONT LOWER WIPER 9X-3392 GN GY BR OR GND
MOTOR
L67 165-RD 165-RD L29 L36 200-BK 200-BK 200-BK L38 L7 L38 L7 L36 L7 L36 113-RD 439-YL
L76
L44 101-RD-4 101-RD-10 308-YL L38 306-GN 795-YL 326-PU E459-WH L26 L43 L26 L71 L46 L43 L71 L43
CONN 27
L18 L21 152-BU 576-PK 577-PU 575-YL 507-WH 578-BU 506-PU 614-PU 135-BU A 3 1 2 4 6 7 5 8 9 K 152-BU 576-PK 577-PU 575-YL 507-WH 578-BU 506-PU 135-BU 200-BK L14 L71 L18 L71 576-PK 152-BU 575-YL 577-PU A HI
CABLE AS. KKK 116-9981 RR 145-8713 LLL 5C-6793 TT 139-0250 UU 061-7661 VV 7G-1060 MMM 1S-2342
UU
T B+
PARK
BK-00 RR
BK-00
RR
LLL BK-00
LL UU
CONN 28
A K L7
L52
L43
L26
200-BK-4 200-BK
202-BK 306-GN 307-OR 308-YL 921-WH 321-BR 795-YL E460-BR M998-OR E975-PU
101-RD
10A
BEACON
144-GN
118-GY 118-GY
L51
CONN 9
AAA A
L51
B
FUEL SW 107-0611
SENR9149-03
310-PU 311-WH
200-BK 200-BK
2 1
BU
CONN 8
AAA A476-PU A 308-YL 200-BK 1 2
611-PU 619-GN
AAA 441-OR
20 Page, Color 2
T COOLANT TEMP SENDER 7N-8532 BEACON 9X-9556 Y 311-WH 310-PU 1 2 BK-18 BK-18 START AID SOLENOID 9G-4365 DUAL HORSEPOWER SOLENOID 111-0570 AAA 2 BK 921-WH 1 BK 795-YL BULB 9X-7849 2 1
119-PK
200-BK 200-BK
F BAT + GROUND SOL 1 OUTPUT SW 2 INPUT SW 1 INPUT SOL 2 OUTPUT 1 2 3 4 5 6 307-OR 202-BK 306-GN E949-YL E948-BU 306-GN
202-BK F F 1 202-BK 2 276-BK 202-BK 3 277-BK 202-BK 4 278-BK 202-BK 202-BK 202-BK 202-BK
L5
604-OR 130-RD
3 U
L8
CONN 24
L L
A P L W FRONT UPPER WIPER SW 3T-6655 F775-BU 200-BK L B B 114-RD 322-GY P L W FRONT LOWER WIPER SW 3T-6655 A 1 2 L A 1 2 1 2
CC 609-YL 200-BK
L2
BK
1 2 3 4 5 7 6 8 9 10
L53
C491-PU 200-BK
1 2
BK-18 BK-18
7 6 4 2 1 5 3
F843-YL 900-PU 902-BR 901-WH 903-GY M917-PK G460-GN M918-GN 751-GN 752-YL 754-BU 755-OR 921-WH 308-YL 202-BK
L54
CONN 12
L53
PARK
1 2
614-PU 614-PU
DOME LAMP
108-BU
L11
L56
MOTOR
2 6 4 1 9 3 7 8 10 5
T B+
GN GY BR OR
H 1 3 4 2
L41
REAR DEFROSTER
151-GN
CONN 23
L L
L13
CONN 20
CONN 21
L54
LO HI
GND
H BK 200-BK
4 1 2 3
1 2 3 4 5 6 7
A U
152-BU 152-BU
A U
202-BK 306-GN 307-OR 308-YL 921-WH 321-BR 795-YL E460-BR M998-OR E975-PU
REAR FRAME
FRONT FRAME
308-YL
U 614-PU 200-BK
L L L
L9
VV
VV
L46
FFF 10A FFF 10A FFF 10A FFF 10A FFF 10A L 101-RD 10A
UPPER WIPER/WASHER
118-GY
118-GY 118-GY
200-BK
CONN 29
4K-5122 HOLDER AS. 3K-8782 FUSE
L8
101-RD 507-WH 578-BU 506-PU 118-GY 501-GN 500-BR 502-OR 614-PU 200-BK
REAR FRAME
RD-00
LLL
ENGINE
101-RD-10
K L
CONN 31
CONN 32
THIS IS THE SCHEMATIC FOR THE 12H,140H, AND 160H STANDARD SERIES MOTOR GRADER (145-5121 CHG 01)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: TERMINAL 3T-3157 SPRING 3T-3159 SOCKET 3T-3158 CONTACT 6D4161 BOOT 3T-3278 NOTE C:TRANSMISSION SHIFT LEVER LOGIC TABLE: TO 24V OUTPUTS GND SOLENOIDS S B D W/ SOL NEU GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET PARK N 1F 2F 3F 4F 5F 6F 7F 8F 1R 2R 3R 4R 5R 6R NOTE D: THE FOLLOWING WIRES MUST BE TWISTED AT LEAST 1 TURN / 25 MILLIMETERS 710-GN & 202-BK: 892-BR & 893-GN NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED NOTE F: WITH FRONT FLOOD LAMPS ONLY USE SWITCH 123-5849 NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD LAMPS USE SWITCH 9X-9632
L71 F843-YL 900-PU 902-BR 901-WH 903-GY 921-WH M917-PK G460-GN M918-GN E460-BR 321-BR J2 11 7 8 1 2 3 29 18 23 28 40 37 12 10 19 20 25 4 5 6 17 9 22 15 24 26 27 14 21 30 31 32 33 34 35 36 13 38 39 16 F J1 SOL RTN 7 INCH PEDAL 921-WH SOLENOID 1 10 751-GN SOLENOID 5 SOLENOID 2 4 752-YL SOLENOID 7 SOLENOID 3 17 754-BU SOLENOID 6 SOLENOID 4 11 755-OR SOLENOID 8 28 SOL RTN 33 TOS + INP TRANS TEMP 36 TOS - INP 15 202-BK 16 EMS OUT 27 308-YL 14 BU ALARM +BATTERY 40 308-YL +BATTERY 1 308-YL 308-YL +BATTERY 6 GROUND 2 202-BK 202-BK GROUND 5 KEY START SW. 34 307-OR A/M LAMP 12 M998-OR 795-YL VHP SOL 8 TRANS LAMP 18 E975-PU 32 DIA CODE 1 21 277-BK DIA CODE 0 22 276-BK DIA CODE 2 38 278-BK 892-BR CAT LINK - 3 CAT LINK + 9 893-GN RED NEUTR 26 E937-PU FIRST 30 E938-OR SECOND 24 E939-WH THIRD 20 E940-BU FOURTH 29 E941-YL FIFTH 35 E942-GN SIXTH 23 E943-BR SEVENTH 19 E944-GY EIGHTH 13 E945-PU FORWARD 39 E946-OR REVERSE 31 E947-WH PARK 25 E948-BU NEUTRAL 37 E949-YL F E948-BU TRANSMISSION CONTROL E949-YL 132-2148 (MANUAL ONLY) 307-OR 306-GN 306-GN 144-GN 614-PU 200-BK L 2 L BEACON SW 9X-9639 3 L 603-PK 502-OR L H L L B B
L71
WH-18 WH-18
1 4
2 3
WH-18 WH-18
L54
165-RD F775-BU
CONN 33
614-PU 200-BK
L L 2 L 5 584-YL 151-GN
152-BU 152-BU L H
GN GN
CONN 19
893-GN 892-BR 308-YL 202-BK SERVICE TOOL CONNECTOR 9W-1951 D E A B C F G H J G
CONN 6
L69 608-GN 200-BK
HEATER GP
8C-9787
202-BK 202-BK 202-BK 307-OR 307-OR 306-GN 308-YL 308-YL 308-YL 308-YL 308-YL
L9
HH Y 1 608-GN 2 200-BK
L 614-PU 200-BK L 2 L 5
L L
GN GN
200-BK 200-BK
611-PU 200-BK
P P
A507-YL 200-BK H
RESISTOR 9G-1950
S T G
RD WH BK
1 3 2
T COOLANT SW 8C-3569
E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL 202-BK
L50
L50
RESISTOR 7T-4003 H A504-GN A507-YL 200-BK 504-YL 119-PK 503-BR 505-BU 603-PK 124-RD L20 L42 200-BK 614-PU
U 3 5 1 4 2
X 515-GY 200-BK
CONN 7
24 23 22 21 20 19 18 17 16 15 1 3 4 5 6 7 8 9 10 11 12 13 14 2
L41
CONN 13
RED NEUT FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH FORWARD REVERSE PARK NEUTRAL GROUND
1 2 3 4 5 6 7 8 9 10
L20
L20
L20
SHIFT CONSOLE
CONN17
E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR
2 7 5 3 6 1 8 4
119-PK
BK BK
1 2 5 4 3
BLOWER SW 6P-3236
4 5 6 7 1 2 3
CONN 18
202-BK 308-YL 892-BR 893-GN E947-WH E948-BU E949-YL
119-PK 119-PK L H B B L3 L10 504-YL 503-BR 507-WH L L P W L REAR WIPER SW 3T-6655 E458-YL E458-YL A E458-YL 1 2 200-BK A E458-YL 1 2 200-BK BK-18 BK-18 BRAKE AIR SW 112-2404 BRAKE AIR SW 112-2404 L
584-YL 141-PK
619-GN 200-BK
P P
L10
CONN 30
L18 CAB SWITCH AND FUSE PANEL
BK-18 BK-18
A 1 2 BK-18 BK-18
L5 L20
15
14
13
12
11
10