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CompressorGeneralDescription

Thischapterprovidesanoverviewoftheprimarycategoriesofnaturalgascompressorservices andadescriptionofthedifferentclassificationsandtypesofcompressorsavailabletothe industry.Adiabaticandpolytropiccompressiontheoryarediscussedwithsupportingdefinition ofterminology.Specifictopicsrelatingtocompressiontheoryincludepowerrequirement, isentropicexponent,compressibilityfactor,intercooling,adiabaticandpolytropicefficiency, actualandstandardvolumeflowrates,massflowrates,inletanddischargepressures,inletand dischargetemperatures,andadiabaticandpolytropichead.Majorcomponentsand constructionfeaturesofcentrifugalandreciprocatingcompressorsareemphasized.Installation, safety,andmaintenanceconsiderationsalsoarediscussed. Forcentrifugalcompressors,theperformancecharacteristiccurveispresentedwithemphasis onprocesscontrolofcapacitybyspeedvariation,suctionthrottling,orvariableinletguide vanes.Processcontroltoavoidoperationinadamagingsurgeconditionisalsoaddressed. Thediscussiononreciprocatingcompressorsincludesadescriptionofprocessconfigurationfor multistageunits,aswellasanexplanationoftheconceptsofspeedcontrol,inletthrottling, recycling,pressurerelief,blowdown,anddistancepieceventinganddraining.

Overview
Compressorsusedintheoilandgasindustryaredividedintosixgroupsaccordingtotheir intendedservice.Theseareflashgascompressors,gasliftcompressors,reinjection compressors,boostercompressors,vaporrecoverycompressors,andcasingheadcompressors. FlashGasCompressors.Flashgascompressorsareusedinoilhandlingfacilitiestocompress gasthatis"flashed"fromahydrocarbonliquidwhentheliquidflowsfromahigherpressureto alowerpressureseparator.Flashgascompressorstypicallyhandlelowflowratesandproduce highcompressionratios. GasLiftCompressors.Gasliftcompressorsarefrequentlyusedinoilhandlingfacilitieswhere compressionofformationgasesandgasliftgasisrequired.Gasliftcompressordutyis frequentlyoflowtomediumthroughputwithhighcompressionratios.Manygaslift compressorsareinstalledonoffshorefacilities.

ReinjectionCompressors.Thereinjectionofnaturalgasisemployedtoincreaseortomaintain oilproduction.Reinjectioncompressorscanberequiredtodelivergasatdischargepressuresin excessof10,000psi.Reinjectioncompressorsalsoareusedforundergroundstorageofnatural gas.Compressors,appliedtotheseservices,havelargecompressionratios,highpower requirements,andlowvolumeflowrates. BoosterCompressors.Gastransmissionthroughpipelinesresultsinpressuredropbecauseof frictionlosses.Boostercompressorsareusedtorestorethepressuredropfromtheselosses. Selectionofthesecompressorsinvolvesevaluatingtheeconomictradeoffofdistancebetween pipelineboostingstationsandlifecyclecostofeachcompressorstation.Boostercompressors alsoareusedinfieldsthatareexperiencingpressuredecline.Mostcentrifugalpipelinebooster compressorsaregasturbinedriven,althoughtheuseofvariablespeedmotordrivesis becomingmoreprevalent.Lowspeedintegralgasenginereciprocatingcompressorsalsoare usedforgastransmissionapplications.Boostercompressorstypicallyaredesignedforhigh throughputratesandlowcompressionratio.Manyboosterapplicationscanbeconfiguredina singlestagecentrifugalcompressor. VaporRecoveryCompressors.Vaporrecoverycompressorsareusedtogathergasfromtanks andotherlowpressureequipmentinthefacility.Oftenthegasfromavaporrecovery compressorisroutedtoaflashgas,gaslift,orboostercompressorforfurthercompression. Lowsuctionpressures,highcompressionratios,andlowgasthroughputratescharacterize thesecompressors. CasingheadCompressors.Casingheadcompressorsareusuallyusedwithelectricsubmersible pumpsandrodpumpswhereformationgasisrequiredtobeseparateddownholeandthen transportedthroughtheannulus.Oftenthecompressordischargeisroutedtoeitherabooster orflashgascompressorortoalowpressuregatheringsystem.Likevaporrecovery compressors,casingheadcompressorsoperatewithlowsuctionpressures,highcompression ratios,andlowgasthroughputrates.

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