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MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF 1

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1. 2. 3. 4. 5. 6.

Access to the plant item is adequate Illumination in the plant area is adequate. Any other requisite safety provision is adequate for the immediate commissioning activity. Plant item is in a clear condition. All necessary loc s and eys for padloc s! interloc s etc. are availa"le. #ot surfaces lagged or screened or screened sufficiently to provide protection for personnel.

REMARKS : SCL REF: MS 1/1

MECHANICAL STATION : STANDARD CHECK LIST SHEET 1 OF 2

PLANT ITEM : VALVE MANUALLY OPERATED PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning (esting )ssential Prerequsites *%'+ ,% 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0omenclature! is clearly visi"le! securely fi1ed! is dura"le and correletes /ith any remote la"els. Installation correct and complete to latest dra/ings. #eavy valves are supported properly and independent of the pipe line. 2alve should not carry the load of the pipe line. 3irection of flo/ mar ed and correct.

2.

3.

4.

REMARKS : SCL REF: M 1/1

MECHANICAL STATION : STANDARD CHECK LIST SHEET 2 OF 2

PLANT ITEM : VALVE-MANUALLY OPERATED

S. NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

5. 6. 4. 5. 6. 17. 11. 12. 13. 14.

Access adequate for ad8ustments! maintenance and repairs. Adequate loc ing facility e1ists. 2alve gland and pac ing suita"le and satisfactery. +u"rication suita"le and satisfactory. 9reedom of operation fully open to fully closed. Physically chec . Position indicator visi"le and indicating correctly and set correctly *if appropriate. :emote indication limit s/itch mounted securely and set correctly *if approprinte. :emote operating machanism or e1tended valve spindle is securely installed and operates correctly. Adequate clearance to /all - steel/or around hand/heel for operation. 2alve left in &closed; position.

REMARKS : SCL REF: M 1/1

MECHANICAL STATION : STANDARD CHECK LIST SHEET 1 OF 2

PLANT ITEM : VALVE ! ELECTRICALLY OPERATED PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisites *%'+ ,% 1-1. (he 0ame plate legend agrees /ith the approved 0(P' Plant 0omenclature! is clearly visi"le! securely fi1ed! is dura"le and correlates /ith remote la"les. Installation is correct! all 8oints are properly tight and complete to latest dra/ings. #eavy valves are supported properly and independent of the pipe line. 2alves should not carry the load of the pipeline. 3irection of flo/ mar ed and correct. Access adequate for ad8ustments! maintenance and repairs.

2.

3.

4. 5.

REMARKS : SCL REF: MS 1/ 2

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF 2

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4. 5. 6. 17. 11. 12. 13. 14 15. 16.

2alve gland and pac ing suita"le and satisfactory. +u"rication suita"le and satisfactory. 9reedom of operation! fully open to fully closed. ,anually operate and physically chec . Position indicator visi"le and indicating correctly. +imit s/itches mounted securely and set correctly. )1tended valve spindly is installed and operates correctly. Adequate clearance to /all - steel/or around hand/heel. #and<gear clutch operation is satisfactory. *if fitted.. +eave valve in closed position and disengaged *if appropriate . from the clectric drive. ,otor or solenoid actuator installation incluaing ca"les and carthing appear to "e complete. 'ontinue on )lectrical %'+ as appropriate.

REMARKS : SCL REF: MS 1 / 2

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF "

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisites; *%'+ ,% 1-1.. (he 0ame Plate logend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! is dura"le and correlates /ith remote la"els. Installation is correct and complete to latest dra/ings. 3irection of flo/ mar ed and correct. Access adequate for ad8ustment! maintenance and repairs. 2alve gland and pac ing suita"le and satisfactory. +u"rication of valve and Actuator %uita"le and sutisfactory.

2.

3. 4. 5. 6. 4.

REMARKS : SCL REF: MS 1/"

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF "

PLANT ITEM : COMMISSIONING / TESTING

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET " OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

16.

'onnect actuator isolator. )sta"lish po/er air and control signal medium supplies. 3rain or "lo/out airlines and reconnect.

14.

=perate actuator and valve on opening! closing and! if applica"le! partial operation! in response to control signal. =perate 6 times or more. 'hec that air leasage if any is accepta"le at all valve positions. 2alve reverts to pre<determined position /hen po/er air supply fails. >hen control signal supply fails the valve remains in presont position or reverts to the pro<determined position as specified. +eave valve in &closes; position

15. 16.

27.

REMARKS : SCL REF: MS 1/"

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF "

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &plant Item 'ommissioning )ssential Pre< requisites *%'+<,% 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! is sur"le and correlates /ith romote la"els *if applica"le.. Installation correct to latest dra/ings. 3irection of flo/ mar ed and correct. 'over and flange "olts tight. Access for ad8ustments! maintenance and repairs. 2alve gland pac ing suita"le and satisfactory.

2.

3. 4. 5. 6.

REMARKS : SCL REF: MS 1/#

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

4. 5. 6. 17. 11. 12. 13. 14. 15. 16.

+u"rication suita"le and satisfactory. 9reedom of operation fully open to fully closed. ,anually operate and physically chec if possi"le. Position indicator visi"le and indieating correctly. +imit s/itches mounted securely and set correctly. )1tended valve spindly is installed and operates correctly. Adequate clearance to /all - steel/or around actuator. 'ounter<"alance /eight adequate. Adequate mechanical stops fitted to prevent overtravel on open or close operation. :am seal satisfactory and free of lea s. All pivots satisfactory and pivot pins secure.

REMARKS : SCL REF: MS 1/#

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET " OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

14. 15. 16. 27.

#ydravlic pipes coupled and soures. =perate 2alve hydraulically fully operate fully closed and chee for s/itch operation 'ompare minimum hydraulic pressure required to open and to close /ith :ated =perating pressure. +eave valve in closed position.

REMARKS : SCL REF: MS 1/ #

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF 2

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the ?Plant Item 'ommissioning )ssential Pre< requisites; *%'+ ,% 1-1.. 2alve identification la"elling agrees /ith the approved 0(P' nomenclature! is clearly visi"le! securely fi1ed and is dura"le. Installation is complete and all 8oints are tight. )1pansion cham"er! if fitted! is correct. )scape pipe/or "elo/ and a"ove roof level is correctly installed /ith provision for e1pansion - movement. %ilencer support structure and anchorage is satisfactory.

2.

3. 4. 5. 6.

REMARKS : SCL REF: MS 1/ $

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF 2

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

4.

All drains *e.g. from valve "ody! e1pansion cham"er! escape pipe/or ! silencer "ody. correctly installed and routed to dirty drains vessel. )scape pipe routed to the safe area. 'old setting of valve is appropriate to the /or ing pressure *and temperature.. NOTE: (esting and setting of the safety valve /ill "e as detailed in the appropriate commissioning - testing procedure.

REMARKS : SCL REF: MS 1/ $

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF 2

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisites *%'+ ,% 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed and is dura"le and correlates /ith remote la"els. Installation is correct! according to dra/ing and specification@ erection complete and trap is apparently undamaged. 3irection of flo/ indicated and correct. +agging completed and satisfactory. (rap /as clear "efore final "o1ing.

2.

".

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REMARKS : SCL REF: MS 1/ %

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF 2

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

&. '. (.

(rap isolated and "ypass opened pending energising of main plant item. >hen steam supply is availa"le confirm (hat flo/ to drain e1ists via the "ypass. 'lose "ypass. =pen trap isolating valves. 'onfirm that /hen steam temperature is "elo/ trap operating temperature flo/ e1ists. As steam temperature changes! confirm operation of trap at correct temperature. 2erify that operating temperature. 2erify that operating temperature *rising. and operating temperature *falling. compares favoura"ly /ith the trap temperature rating! and is recorded.

1).

REMARKS : SCL REF: MS 1/ %

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF "

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site standing Instructions as listed in the Plant Item 'ommissioning )ssential Pre< :equisites *%'+ ,% 1-1.. (he name plate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! is dura"le and correlates /ith remote la"els. (he installation is complete and correct as per the approved dra/ings and specifications. Precision reduction gearing unit properly lu"ricated. +ocal travel indicator! sho/ing open-close positions set correctly.

2.

". #. $.

REMARKS : SCL REF: MS 1/ &

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

%.

(orque-limit s/itches are set correctly. (urn the hand /heel after engaging the clu"eh. (ry hand operatior in "oth directions for the complete length of travel to ensure that complete assom"ly is performing properly.

&.

'hec that the supply voltage is availa"le for electrAAAAAAAAAAAAAAA

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1).

11.

Adequate access for ad8ustments maintenance and repaire.

REMARKS : SCL REF: MS 1/ &

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET " OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

12. 1". 1#.

Adequate cloarance to /all - steel/or around hand/heel. All the electrical /or s are complete and chec on the equipments as per %'+ completed. Beep the valve in closed position.

REMARKS : SCL REF: MS 1/&

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF 1

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the Plant Item 'ommissioning )ssentiaal Pre< requisites *%'+ ,% 1-1.. (he name plate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le securely fi1ed! is dura"le and correlates /ith remote la"els. Installation is complete and correct in accordance /ith the latest approved dra/ings and specifications. Cearings are properly lu"ricated. Adequate access for ad8ustments! maintenance and repairs. Adequate clearance to /all-steel/or around hand /heel. Beep the valve in closed position.

2.

3. 4. 5. 6. &.

REMARKS : SCL REF: MS 1/ '

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF "

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the Plant Item 'ommissioning )ssentiaal Pre< requisites *%'+ ,% 1-1.. (he name plate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le securely fi1ed! is dura"le and correlates /ith remote la"els. Installation is complete and correct in accordance /ith the latest approved dra/ings and specifications. 'hec for the proper tightness of the flange "olts. 'hec for the proper visi"ility of mechanical local indicators for the travel position.

2.

3. 4. 5.

REMARKS : SCL REF: MS 1/ (

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4. 5. 6. 17. 11. 12.

'hec that the chec list on actuator )lectric motor completed as per %'+. 'hec that lists on +imit %/itches - (orque s/itches are completed and s/itches are correctly set. Provision for maintenance! ad8ustments and repair is satisfactory. Adequate clearance around hand/heel. 'hec that the lu"ricants have "een applied to Primary and %econdary reduction gear units. (he Dniversal coupling made and lu"ricated satisfactory. Cefore operating on )le. Po/er! engage the clutch lever and manually operate the valve /ith hand</heel@ in the mar ed direction of rotation! Coth /ays of the valve! travel. It ensures the direction mar ed in hand</heel is correct and the /hole assem"ly is performing properly.

REMARKS : SCL REF: MS 1/ (

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET " OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

13.

'hec for correct phase connection of the motor aceuator. Cring the valve "lade in the middle of the valve travel manually. Press the "utton in the 'lose direction ="serve $ear Co1 indicator and actuator indicator. Coth must travel in the close direction. If not then phase connection is /rong and must "e corrected. 'hec for the correct setting of position limit s/itches. 9or this operate the actuator and sec the valve travel to "oth the e1treme ends. (he final opening and closing over the last portion of travel must "e done using the hand /heel to prove the limit s/itch operation. 0ote the time ta en during opening and closing.

14.

15.

REMARKS : SCL REF: MS 1/ (

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF 2

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the Plant Item 'ommissioning )ssentiaal Pre< requisites *%'+ ,% 1-1.. (he name plate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le securely fi1ed! is dura"le and correlates /ith remote la"els. Installation is complete and correct in accordance /ith the latest approved dra/ings and specifications. Access to valve and surrounding area satisiacnaryE Permanent adequate lighting availa"leE

2.

3. 4. 5.

REMARKS : SCL REF: MS 1/ 1)

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF 2

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4.

Is valve undamages! mounted! supported satisfactorily! clear of o"structionsE Is direction of flo/ in accordance /ith mar ings on valve "odyE

REMARKS : SCL REF: MS 1/ 1)

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF 2

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1. 2. 3. 4. 5. 6. 4.

$eneral conditions satisfy the site %tanding Instruction as listed in plant item essential pro<requisites *%'+ ,% 1-1.. 'hec that valve is installed correctly according to the dra/ing it should "e vertical. 'hec that valve is suita"ly supported. 'hec that the electrical connection to the actuators is done correctly. 'hec that torque s/itch is set as per the manufacturers instructions. 'hec for correct lu"rication. ="tain the safety clearance certificate.

REMARKS : SCL REF: MS 1/ 11

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF 2

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

5. 6. 17. 11.

=perate the valve manually in "oth the direction for its full travel and chec it is free. Put valve into intermediate position using hand/heel. %/itch on mains. Put the s/itch on manual mode. $ive short opening and closing impulses and choc /hether the valve moves in correct direction. If not then correct the same. =perate the valve for its full travel in close and open direction. 'hec that the limit s/itch operates /hen valve is full closed or full open. Issue the initial operation certificate.

12.

13.

REMARKS : SCL REF: MS 1/ 11

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF 2

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site standing instructions as listed in plant item commissioning essential prerequisites *%'+ ,% 1-1.. 0ame plate legend agrees /ith the approved 0(P' Plant nomenolature and is clearly visi"le and securcly fi1ed and is dura"le. Installation is correct. 3irection of flo/ mar ed correct. Impulse lines of gas and oil correctly fitted. Access adequate for ad8ustment meintenance and repairs. %tuffing "ello/s to prevent oil lea age through valve stem suita"le and satisfactory.

2.

3. 4. 5. 6. 4.

REMARKS : SCL REF: MS 1/ 12

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 2 OF 2

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

5. 6.

="tain %'' for operation. 'hec freedom of operation fully open to fully closed! and fully closed to fully open "y increasing and deareasing the spring compression. 0CF (he valve operation and position in relation to the spring complession depends upon /hether it is C#)+ type A or type C (ype A closes /ith increasing spring compression. (ype C opens /ith inerensing spring compression.

17. 11.

+eave the valve /ith the spring released ready for s/tich in service 'arefully charge the inpulse lines and ensure vonting is carried out to put the control valve into service.

REMARKS : SCL REF: MS 1/ 12

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF #

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plantt Item 'ommissioning )ssential Pre< requisites *%'+ ,% 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! dura"le and correlates /ith remote la"els. (he installation is complete and correct in accordance /ith the latest approved dra/ings and specification. Access for ad8ustments maintenance and repairs is satisfactary. 'hec that all "osses! flanges and tapping points have "een adequately made off.

2.

3. 4. 5.

REMARKS : SCL REF: MS # / 1

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4. 5. 6. 17. 11. 12.

'hec that all cold pulls! if appropriate! have "een made and records completed. 'hec that all fittings on the pipe/or comply to the requirements of the relevant India %tandard for that system. 'hec that all pipe falls to drainage points are satisfactory. 'onfirm that all "lan s still required in the system are adequuately identified and recorded in the Clan s %chedule. 'hec that drains are provided at all points on the steam range /here /ater pay collect. 'hec that steam traps are fitted /ith "ypass and test connections. 'onfirm that all pipe/or that can "e touched from /all/ays etc! and that reaches a temperature of 67 deg ' or over is adequately lagged.

REMARKS : SCL REF: MS # / 1

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET " OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

13.

'hec that the pipe/or system! including supports! is free to e1pand and contract /ithin its constraints! including floor collars and /all "o1es. 'hec that adequate num"er of vents are provided on the pipe at highest points. SUPPORTS

14.

'hec that all supports are undamaged! fi1ed and mounted vertically! *)1cept /here design requires the support at a specified angle.. 'hec that all support loadings have "een correctly set and recorded. 'onfirm! /here possi"le! that there is a radial clearance "et/een the pipe and the suypport clip. 'hec that all roller and sliding supports are clean! free to move and so constructed that dirt and /ater cannot accumulate.

15. 16. 14.

REMARKS : SCL REF: MS # / 1

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET # OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

15. 16. 27. 21. 22. 23.

'hec that all thrust-anchor points are correctly installed. 'hec that all the supports as required as per the design have "een mounted. 9lush the pipe line properly to open drain to clear of all de"ris from pipe. (est the pipeline hydraulically to the relevant standard in presence of Coiler Inspector if required. 'hec that all temporary supports have "een /ithdra/n. 'onfirm adequate support for small "ore! horiGontal pipes that may "e stood upon *or adequate protection for the pipes and supports for system not strong each to /ithstand additional loads..

REMARKS : SCL REF: MS # / 1

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF $

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisites; *%'+ ,% 1-1.. (he namelate legend agrees /ith the approved 0(P' Plant 0omenelature is clearly visi"le! securely fi1ed! dura"le and correlates /ith remote la"els. (he installation is complete and correct in accordance /ith the latest dra/ings and soecufucatui". Access for ad8ustments maintenance and repairs is satisfactory. 'hec that all "osses! flanges and tapping points are adequately made<off.

2.

3. 4. 5.

REMARKS : SCL REF: MS # / 2

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 2 OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4.

'hec that all pipe falls to drainage points satisfactory. 'hec that all fittings on the pipe/or comply to the requirements of the relevant Indian %tandard for that system. 2erify! if appropriate! that compression couplings have "een inspected on site to confirm that the couplings comply /ith dra/ing sho/ing approved locations. 'hec that all equipment! fittings! temporary supports and anchers used during construction have "een removed. 2erify that floor collars /ith 3; high coaming have "een fitted around all floor openings. 'hec that floor collars and /all "o1es are sufficient siGe and the pipe suita"ly positioned to cater for pipe suita"ly positioned to cater for pipe suita"ly positioned to cater for pipe movement /ithin the system constraints. 2erify that galvanised sheet /eather "oards! or the li e! have "een fitted around all floor openings.

5.

6. 17. 11.

12.

REMARKS : SCL REF: MS # / 2

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET " OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

13. 14. 15. 16.

'hec that the pipe/or system! including supports! is free to e1pand and contract /ithin its constraints. 'hec that adequate venting and draining facilities have "een provided for the pipe system. 'hec that all hose connections and fittings on 9ire #ydrant pipe/or are of the instantaneous coupling pattern. 'hec that all supports are undamaged! fi1ed and mounted vertically *e1cept /here design requires the supports at a specified angle.. 'hec that all support loadings have "een correctly set. 'onfirm /here possi"le! that there is a radial clearance "et/een the pipe and the support clip. 'hec that all temporary supports have "een /ithdra/n. 'hec that all roller and sliding supports are clean! free to move and so constructed that dirt and /ater cannot accumulate.

14. 15. 16. 27.

REMARKS : SCL REF: MS # / 2

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET # OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

21. 22.

'hec that all thrust - anchor points are correctly installed. 'onfirm adequate support for small "ore! horiGontal pipes that may "e stood upon *or adequate protection for the pipes and supports for systems not strong enough to /ithstand additional loads.. 2erify that all valves in the system have "een chec ed. Particularly nothing non return valves for correct direction of flo/. 9lush pipe/or through to open drain to ensure cleanliness and lac of do"ris in the lines. #ydraulic pressure test to the appropriate standard and ensure that system is lea free. 'hec that all temporary fittings! connections! &pades; and "lan s used for testing and cleaning have "een removed! and that all "lan s still required in the system are adequately identified and recorded in the Clan %chedule.

2".

2#. 2$. 2%.

REMARKS : SCL REF: MS # / 2

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET $ OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

2&.

)nsure that! /here applica"le! commissioning strainers-filters have "een removed and system strainers filters fitted. 3uring system Initial operation - proving trials at 9ull /or ing pressure chec forF a. +ea s ". %ystem 2i"ration

2'.

2(.

'hec for proper painting of pipe line as per colour codes approved "y 0(P'.

REMARKS : SCL REF: MS # / 2

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF %

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisites; *%'+ ,% 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! dura"le and correlates /ith remote la"els. (he installation is complete and correct in accordance /ith the latest dra/ings and specification. Access for ad8ustments maintenance and repairs is satisfactory. 'hec that all "osses! flanges and tapping points adequately made<off.

2.

3. 4. 5.

REMARKS : SCL REF: MS # / "

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 2 OF %

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

%.

2erify that all fittings on the pipe/or comely to the requirements of the relavant Indian %tandard for that system. 2erify! if appropriate! that all comprossion couplings have "een inspected on site to confirm that the couplings comply /ith dra/ings sho/ing approved locations. 'onfirm that all "lan s still required in the system are adequately identified and recorded in the Clan %chedule. 'hec that all pipe falls to drainage points are satisfoctory. 'onfirm that all pipe/or that can "e touched from /ell/ays etc@ and that reaches a temperature of 67 deg ' or over is adequately lagged. =n =il %ervices other than fire resistant fluids chec thatF< a. A pressure relieving device has "een provided "et/een valves on each fuel oil line and that each relief! drain and vent valve is piped to a suita"le disposal - recovery point.

&.

'. (. 1).

11.

REMARKS : SCL REF: MS # / "

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET " OF %

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

". +ipo/er trace heating! if appropriate! "us "een provided and proven. 12. =n 9ire :osistant 9luid *e1cluding (ur"ine $overner 'ontrol. %ystem confirmF< a. that all pipe/or and valves in the system are as specified. ". that trace heating has "een provided *:equired for certain fluid grades su"8ect to lo/ temperatures.. 13. 'hec that the pipe/or system! including supports! is free to e1pand and contract /ithin its constraints including /all "o1es and floor collars. 2erify that floor collars /ith 3; high coaming have "een fitted around all floor openings. 2erify that galvanised sheet /eather<hoods have "een fitted /here pipes pass through roofs.

14. 15.

REMARKS : SCL REF: MS # / "

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET # OF %

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

16.

'hec that all supports are undamaged! fi1ed and mounted vertically *e1cept /here design requires the support at a specified angle.. 'hec that all support loadings have "een correctly set. 'onfirm! /here possi"le! that there is a radial clearance "et/een the pipe and the support clip. 'hec that all roller and sliding supports are clean! free to move and so constructed that dirt and /ater cannot accumulate. 'hec that all thrust - anchor points are correctly installed. 'hec that all equipment! fittings! temporary supports and anchors used during construction have "een removed. 'onfirm adequate support for small "ore! horiGontal pipes that may "e stood upon *or adequate protection for the pipes and supports for systems not strong enough to /ithstand additional loads..

14. 15. 16.

27. 21. 22.

REMARKS : SCL REF: MS # / "

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET $ OF %

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

23.

)nsure that all pipe/or and fittings! including instrument! air release and drain lines have "een flushed and chec for cleanliness and freedom from demage. 'hec that the acid cleaning! /here required has "een done. 'hec that all pressure tests<hydraulic - air<have "een completed satisfactorily and recorded. 'hec that all temporary fittings! connections! &%peed; and "lan s used for testing and cleaning have "een removed. )nsure there! /here applica"le! commissioning strainers filters have "een removed and system stnainers - filters fitted. 'hec a going an cladding on complete. 'hec pipe/or for painoins and correct identification to 0(P' approved colour. 'ode.

24. 25. 26.

24. 25.

REMARKS : SCL REF: MS # / "

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET % OF %

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

26.

3uring system Initial =peration - proving trials at full /or ing pressurs chec for. a. +ea s ". 2i"ration c. 'orrect e1pansion.

REMARKS : SCL REF: MS # / "

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF $

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &P+A0( '=0'I%%I=0I0$ )%%)0(IA+ P:)< :)HDI%I()%; *scl ms 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0emenclature is clearly visi"le! securely fi1ed! dura"le and correlates /ith remote la"els. +a"elling and identification of the pipe/or is in accordance /ith apply AAAAAAAA code of 0(P'. (he installation is complete and correct in accordance /ith the latest dra/ings and specifiontion. Access for ad8ustments maintenance and repairs is satisfactory.

2.

3. 4. 5.

REMARKS : SCL REF: MS # / #

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 2 OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4.

'hec that all "osses! flanges and trapping points adequately made<off. 2erify that all fittings on the pipe/or comply to the requirements of the relevant Indian %tandard for that system. 2erify! if appropriate that compression couplings have "een inspected on site to confirm that the couplings comply /ith dra/ings sho/ing approved locations. 'onfirm that all "lan s still required in the system are adequately identified and recorded in the Clan %chedule. 'hec that all pipe falls to drainage points are satisfactory. 'hec that automatic drain traps have "een provided at suita"le lo/ level points on the system. 'hec that the pipe/or system is laid out so that each air service point is fed "y a rising pipe to minimise the ris of /ater carry over and that distri"ution connections are ta en from the top of air mains to reduce /ater et<trainment in the air.

5.

6. 17. 11. 12.

REMARKS : SCL REF: MS # / #

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET " OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

13. 14. 15.

'hec that! on compressed air ring main systems! there are adequate means of sectionalising the system. 'hec that the compressed air pipe/or and fittings for instrumentation systems are galvanised. 'hec that the pipe/or system! including supports! is free to e1pand and contract /ithin its constraints including /all "o1es and floor collars. 2erify that floor collars /ith 3; high coaming has "een fitted around all floor openings. 2erify that galanised sheet /eather "oards or the li e have "een fitted on fitted /here pipes pass through refers. =n Instrumentation and 'ontrol Air %ystemsF a. 'onfirm the cooper pipe/or has "een used on the system. ". 'hec that there are adequate means of isolating the system "et/een each unit and "et/een sections on each each unit. c. 2erify if the pipe/or is galvanised.

16. 14. 15.

REMARKS : SCL REF: MS # / #

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET # OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

1(.

'hec that all supports are undamaged! fi1ed and mounted vertically! *e1cept /here design requires the support at a specified angle.. 'hec that all support loadings have "een correctly set. 'onfirm /here possi"le! that there is a radial clearance "et/een the pipe and the support clip. 'hec that all temporary support for small "ore! horiGontal pipes that may "e stood upon *or adeqyate protection for the pipes and supports for systems not strong enough to /ithstand additional loads.. 'onfirm that all pipe/or has "een producer tested or hydraulically to an <<<<<<<< standard. 'hec that all temporary fittings! connections. &spades; and "lan s used for testing and cleaning have "een removed! and that "lan s still required in the system are adequately identified and recorded in the Clan %chedule.

2). 21. 22.

2". 2#.

REMARKS : SCL REF: MS # / #

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET $ OF $

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

2$.

3uring system initial operation! a. "lo/ through all "ranches of the system to open ends to ensure cleanliness of pipe/or . ". at full /or ing pressure chec for lea s c. at full /or ing pressure chec system for vi"ration.

REMARKS : SCL REF: MS # / #

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF #

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisites; *%'+ ,% 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! dura"le and correlates /ith remote la"els. (he installation is complete and correct in accordance /ith the latest dra/ings and specification. Access for ad8ustments maintenance and repairs is satisfactory.

2.

3. 4.

REMARKS : SCL REF: MS # / $

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 2 OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

5.

+u"rieating facilities are satisfactory and the correct cils and greases have "een applied /here appropriate *e.g. valves etc.. )nsure that all pipe/or and fittings have "een chec ed for cleanliness. 2erify that all pipe/or supports! anchers! guides and secondary steel /or have "een chec ed for correct instuallation. 'hec pipe/or for correct installation to dra/ing. 'hec for adequate clearance "et/een pipe/or and structures in the cold state. 2erify that all 'old $aps as indicated on the appropriate dra/ing have "een correctly set! and recorded. 2erify that all /elding! heat treatment and 0.3.(. has "een completed! and records appropriately filed. 'hec that all isotope "oss plugs have "een replaced and seal /elded.

6. 4.

5. 6. 17. 11. 12.

REMARKS : SCL REF: MS #/ $

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET " OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

13. 14. 15.

'hec that all equipment! fittings! temporary supports and anchors used during construction have "een removed. )nsure that pressure tests have "een completed /here applica"le. 'hec that temporary connections and "lan s used for chemical cleaning have "een removed and apertures correctly sealed off. 'hec that all gags-stop pins have "een removed. )nsure that /here applica"le commissioning %trainers-9ilters have "een removed and the system strainers fitted. 'hec that all pipe/or movement indicators have "een correctly installed and the required datums asta"lished. 'hec that the trace heating system is correctly installed to the dra/ings.

16. 14.

15. 16.

REMARKS : SCL REF: MS # / $

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET # OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

27.

'hec that insulation of pipe/or and fittings is complete! painted and correctly identified to relevant Indian standards. 'hec for freedom from damage. 'hec that creep measuring points are accessi"le and correctly installed to dra/ings.

21.

REMARKS : SCL REF: MS # / $

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF 2

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisites; *%'+ ,% 1-1.. (he nameplate legend agrees /ith the approved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! dura"le and correlates /ith remote la"els. (he installation is complete and correct in accordance /ith the latest dra/ings and specification and support attach ments to Cuilding-%teel /or and pipe/or are secure and satisfactory. Access for ad8ustments maint enance and repairs is satisfactory.

2.

3.

4.

REMARKS : SCL REF: MS # / %

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF 2

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

5. 6. 4.

'hec that support setting details can "e easily read. 'hec ,arinite rings are correctly fitted and undamaged */here appropriate.. 'hec hanger ad8usted to cold setting according to manufacturers figures. 'old %etting IIIIIIIIIIIIII.. 0ote for later chec IIIIIIIIIII. 'old pasition datum.

5. 6.

All loc nuts tightened. 'hec hanger settings /hen system hot. %etting #ot IIIIIIIIIIIIIII.. Pipe (emp. IIIIIIIIIIIIII.. Pipe Press IIIIII.. IIIII. Bg-'m2 0ote for follo/ing chec IIIIIIIIII position /hen hot.

17.

'hec cold to hot travel is uniform a"out centre setting.

REMARKS : SCL REF: M # / %

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 1 OF "

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy the site %tanding Instructions as listed in the &Plant Item 'ommissioning )ssential Pre< requisited *%'+ ,% 1-1.. (he nameplate legend agrees /ith the apporved 0(P' Plant 0omenclature is clearly visi"le! securely fi1ed! dura"le and correlates /ith remote la"els. (he installation is complete and correct in accordance /ith the latest dra/ings and specification. Access for ad8ustments maintenance and repairs is satisfactory. 'hec that support attachments to Cuilding- %teel /or and pipe/or are secure and satisfactory.

2.

3. 4. 5.

REMARKS : SCL REF: MS # / &

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET 2 OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4. 5. 6. 17. 11. 12.

'hec that support is sensi"ly positioned. 'hec that all pivots! rollers! ad8usting mechanisms and sliding parts are adequately lu"ricated. 'hec that all transit pins - compression rods have "een removed. 'hec springs are not li ely to "e o"structed or J"indK throughout their operating range. 'hec that the sling rods - turn"uc le load connectors are secure and that the fasteners are tight. 'hec that the support is free to roc - s/ivel to permit pipe movement and e1pansion. 'hec that pipe movement is not inhi"ited "y other equipment or pipe/or .

REMARKS : SCL REF: MS # / &

MECHANICAL STATION : STANDARD CHECK LIST PREREQUISITES SHEET " OF "

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

13. 14.

'hec that spring &cold settings; are correct for the operating temperature. 'hec the #anger %etting /hen the %ystem is notF< %etting /hen #ot . IIIIIIIIII

REMARKS : SCL REF: MS # / &

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 1 OF #

PLANT ITEM : COMMISSIONING / TESTING

PLANT NOMENCLATURE: _________________________________________________ UNIT____________________________ SYSTEM _________________________________ MANUFACTURER ___________________ SERIAL NO. __________________________ LOCATION: _______________________________________________________________ NO. ACTIVITY WITNESSED NTPC BHEL DATE

1.

$eneral conditions satisfy site standing instructions as listed in the &Plant 'ommissioning )ssentiall Pre<requisites *%'+ ,% 1-1.. +a"alling and identification of the pipe /or is in accordance /ith approved colour code of 0(P'. (he installation is complete and correct in accordance /ith latest approved dra/ings and specifications. 2erify that all fittings on the pipe/or comply to the requirements of the relevant Indian %tandard for the system. Access for ad8ustments! maintenance and repairs is satisfactory.

2. 3. 4. 5.

REMARKS : SCL REF: MS # / '

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET 2 OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

6. 4.

'onfirm pulverised fuel pipe couplings comply /ith dra/ings ano/ing approved locations. 'hec that pulverised fuel piping elevation is maintained correctly. ,a1imum deviation allo/ed is L 6 mm. :efer to erection 'ase Pistory. 'onfirm that the pulverised fuel pipe coupling 8oining pulverised fuel inlet el"o/ to the upstream "end or straight pipe and the coupling 8ust a"ove the 'hec the toggle section and couplings have "een adequately made off to accommodate doflection of 1 deg ' *,a1. from cold position to hot position. 'onfirm /h<<<<<<< coal pipe doflector "loc s are <<<<<<<<<<<< /ith reference to coal flo/ dircetion that are married on the el"o/s. :efer )rection 'ase #istory.

5.

6.

17.

REMARKS : SCL REF: MS # / '

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET " OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

11.

'hec for freedom of e1pansion of pulverised fuel pipe. 'hec especially around the operating floor for clearance for vertical and heriGontal e1pansion. 'hec that rust preventive or antiseiGe compound has "een used at "olted connections. 'hec that no temporary support is left on the toggle section after erection. 'hec that the coal pipe and the coal noGGle segment! flange 8oint is correctly made off. 'hec that all "asalt lined "ands and /eld 8oints are correctly made off. 'hec that the coal sampling points on the coal pipe line are properly capped. 'hec that the sampling fitting is piped for air aspiration using pipe or tu"ing of diameter larger than 6 mm. 'hec that the poling stu"s are properly capped.

12. 13. 14. 15. 16. 14. 15.

REMARKS : SCL REF: MS # / '

MECHANICAL

STATION

STANDARD CHECK LIST PREREQUISITES

SHEET # OF #

PLANT ITEM : COMMISSIONING / TESTING

NO.

ACTIVITY

WITNESSED NTPC BHEL

DATE

16.

'hec for physical damage! rusting and spring "rea age etc.! in the vertical constant load hangers. Prior to operation! hanger should "e "lo/ /ith compressed dry air to remove any traces of dust and sand. (he travel stop on the hanger must "e removed "efore the piping system is put into operation "ut not "efore the hangers are fully loaded. 'hec that "et/een the supports and the pipe that radial clearnces have "een maintained for entire pipe run. 3uring system initial operationF i. ii. iii. 'hec for lea s tarough 8oints! fle1i"le connections or flanges. 'hec for system vi"ration. 'hec hangers for indicated hot settings.

REMARKS : SCL REF: MS # / '

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