Tutorials On Injection Mould Designing Design Using Autodesk Inventor

3/3/2014
Tutorials on Injection Mould Designing - GrabCAD
Community Home Library Challenges Tutorials Engineers Blog Workbench Sync Workbench to your PC Toolbox Resources About Workbench Blog Log in Register
Search community
Ask and answer questions and download tutorials

Thousands of tutorials to learn from Start learning, sign up
Tutorials on Injection Mould Designing

Other sourbh basic educational mold mould mechanical engineering By Sourbh on 29 Jul 05:30 27 answers 6051 views 16 comments Basics Part and Working Features of Molding Assembly Rest of Slides you were found out here in My Library:-"Tutorials on Injection Mould Designing" Moulding Products:"ALL-OUT Fuel Container, Injection blow moulding part" "Container-Injection blow moulding part" "Grabby Torch" "Hexagonal Torch " Requested Design"" "Baby Girl Hair Clip" "Something More than RC" "Table Lamp" "Table LAMP-II"
http://d9ej3djcdo585.cloudfront.net/questions/tutorials-on-injection-mould-designing 1/43
3/3/2014
And also much more in my library..!!
27 answers
Sourbh 7 months ago Than after this one....... Learn much first than design it. 1. Step 1 5.
2. Step 2 6
http://d9ej3djcdo585.cloudfront.net/questions/tutorials-on-injection-mould-designing
2/43
3/3/2014
3. Step 3 7.
4. Step 4 8
3/43
3/3/2014
5. Step 5 9
6. Step 6 10.
4/43
3/3/2014
7. Step 7 11
8. Step 8 12.
5/43
3/3/2014
Sourbh 7 months ago than this 1. Step 1 13
2. Step 2
3/3/2014
14
3. Step 3 15
4. Step 4 16
7/43
3/3/2014
5. Step 5 17
6. Step 6 18
8/43
3/3/2014
7. Step 7 19
8. Step 8 20
9/43
3/3/2014
9. Step 9 21
10. Step 10 22
10/43
3/3/2014
11. Step 11 23
12. Step 12 24
11/43
3/3/2014
13. Step 13 25
1. Sourbh 2 months ago day light means the min./max. opening of mould halves after filling of material in injection mould for part ejection.
3/3/2014
2. huuhoa 4 months ago sorry i dont understand "day light" what is this mean
3. Mehran Zaryoun 7 months ago Perfect man, Thx
4. Sourbh 7 months ago you're welcome dear Mehran
Sourbh 7 months ago Go through this Presentation, you will Clear all your Doubts!! Enjoy 1. Step 1 This one first... 1.
13/43
3/3/2014
2. Step 2 2.
3. Step 3 3.
14/43
3/3/2014
4. Step 4 4.
Sourbh 7 months ago Dear Bobys Here is your Shrinkage Data Sheet 1. Step 1
3/3/2014
All Data about Shrinkage Value of Different Plastic Materials.. thanks and Enjoy..!!
2. Step 2 2
1. BoByS 7 months ago

3/3/2014
Amazing...just amazing!
2. Sourbh 7 months ago Thanks dear Bobys
Sourbh 7 months ago Here is the working System and Different Zone's in Injection Molding Machine 1. Step 1 The Injection molding Machine 2. Step 2 Purging
Sourbh 7 months ago Ya Of-course am in Way of Writing the book,

3/3/2014
this Slides only the 0.1% of My Notes, which I prepared During My Academic Session. am did Lots of Research in Different types of Moulding Technique or Process. and also Designed and Manufactured it. Due to Low Internet Speed am Just Uploading the Less Amount of My works. If You Have any type of Doubts and Question than Sourbh kumar is Ready to Give Answer With Suitable Examples. Thanks
Sourbh 7 months ago The next Part of this Tutorials is Here"Tutorials on Injection Mould Designing:- Design Steps"
Prabhakar Purushothamman 6 months ago Design of Three Plate Mold an Introduction 1. Step 1 Type of gate and type of ejection used in Three Plate Mould
2. Step 2
3/3/2014
Three plate Mold Closed condition
3. Step 3 Three plate Mold Open condition
4. Step 4 THREE PLATE MOLD - Elements
19/43
3/3/2014
5. Step 5 MOULD OPENS AT FIRST PARTING SURFACE
6. Step 6 Second Parting Surface Opens
20/43
3/3/2014
7. Step 7 Stripper Ejection
8. Step 8 3 plate mould
21/43
3/3/2014
1. Sourbh 6 months ago Nice Contribution. Thanks to share this.
Sourbh 6 months ago Mould Steels 1. Step 1 1
22/43
3/3/2014
Sourbh 6 months ago Ok Today I will Tell you about Shrinkage, Completely 1. Step 1 Shrinkage and its Applications.
2. Step 2
3/3/2014
Shrinkage
3. Step 3 Shrinkage of common plastics
4. Step 4 Application of Shrinkage, An Example
24/43
3/3/2014
5. Step 5 Component drawing with shrinkage added
6. Step 6 core Insert
25/43
3/3/2014
7. Step 7 Cavity Insert
1. Sourbh 6 months ago Welcome dear..!!
26/43
3/3/2014
2. george avgerinakis 6 months ago Thanx!
Sourbh 6 months ago Today the topic is "FLOW SYSTEM" No slide just Theory only, I will upload the slide soon. Thanks and Enjoy..!! 1. Step 1 Flow system: The design of a flow system to inject molten alloy in to a die cavity greatly influences the success of a die. The failure of many dies can be traced to faulty design of the flow system. By applying the basic principles of hydraulics a proper molten metal flow system can be developed. The system aims at an efficient controlled delivery of through the flow system to the die-casting with mixing of molten alloy and air. Machine suitability: Choice of suitable machine is important aspect of die designing. Two main consideration determine suitability: Clamping force. Injection capability. 2. Step 2 Clamping force can be calculated by multiplying the projected area of the impression including runners,gate overflow by the injection pressure.The result should be less than the clamping force of the machine. The injection capability or metal pumping capacity of the machine must be determined from the pQ2 diagram. The flow system comprises of a series of passage of varying lengths and diameters which carry molten alloy at varying high velocities from the under side of the injection plunger to the gate. The flow system should be properly designed and manufactured to minimize the energy losses. The flow system should converge from gooseneck to gate, sharp corners should be avoided and the surface of the flow path should smooth and well finished. 3. Step 3
3/3/2014
The sprue: The sprue has two basic functions: 1. To provide a smooth flow path between nozzle and runner. . 2.To provide a means of rapidly solidifying molten metal alloy at the entrance of the die after the cavity has filled and the flow has stopped. 3.Runner type sprues have been developed to achieve a smooth flow path with uniform cross section, minimum change of direction and smooth transmission from nozzle to sprue and sprue to runner. 4. Step 4 The runner system from sprue to gate: Main runner: The main runner join the sprue to the final tapered tangential runners feeding the gate. They should be as shot as possible and must have a constant cross sectional area. Tapered tangential runners: Tapered tangential runners provide the final flow path from main runners to gate. They provide an efficient flow path based on simple geometry and permit the use of the very thin gates (from 0.15-0.3mm). 5. Step 5 Runner cross section: Circular sections give best flow efficiency and minimize thermal losses, but are the least practical cross section from the tool makers view. For tapered tangential runners modified square or trapezoidal shapes are used. Area calculations are based on square sections and are converted into trapezoidal shapes. Pairs of tapered tangential runners can be used to feed a long gate into a single cavity.A thin delta shaped region between the paired runners is found. 6. Step 6 Shock Absorbers: The small ends of tapered tangential runners terminates in simple disk shaped shock absorbers. The control the very high transient velocities which may occur at the small ends of the runner. Shock absorbers also protect the die when the does not flow completely as in the case of a cold die during setup,when very high velocities can be reached. Fan Gate:
3/3/2014
Correct design and dimensions of gates is essential to achieve high casting quality and efficiency. The fan gate has been largely superceded by by the tapered tangential runner. To increase its efficiency the inlet should be larger than the gate. 7. Step 7 Gate Positioning General guidelines for gate positioning: Center gating: Center gating offers the best feeding configuration. It permits the use of short direct feed system. It achieves an ideal flow path across the die cavity. Edge gating susing tapered tangential runners: The following are the recommendations : The longest uninterrupted length of casting available for casting should be choose but it must satisfy the shortest and smoothest flow path across the cavity. The direction of metal flow in the cavity sho9uld be chosen such that at least one side or corner be open during fill time to allow for venting. 8. Step 8 Gate area: The total gate area must always be smaller than nozzle exit area. But its should not be less than 40% of nozzle exit area. Gate velocity: The velocity of molten alloy through the gate depends on : The energy of machine The pressure losses in the total flow system in the gate. The type of runner. True velocity through gates fed by tapered tangential runners is higher than the figure arrived at using the formula: Velocity(v) = volume flow rate(Q) gate area(A) 9. Step 9 Air vents: The use of converging flow system with correctly designed runners ensures that air in the feed system is pushed out a head of the molten alloy flow and expelled through the cavity trough the air vents. Depth greater than 0.075mm will lead to flashing problem. Overflows: No over flows need be cut prior to the first casting trial unless their use is specified for ejection purpose. On trial if the castings exhibit poor finish or blister the following conditions must be checked first: Machine operations and performance Feed system design and performance. This will establish both machine and die are operating at the design parameters.
3/3/2014
10. Step 10 Thanks..!!!
Sourbh 6 months ago Types of Injection moulding machine 1. Step 1 1
Zakir Qureshi 7 months ago awesome job!!!
1. Sourbh 7 months ago Thanks Zakir
30/43
3/3/2014
Sourbh 6 months ago When a basic mould consisting of two parts, is open there is only one space or daylight between the two mould halves. This is called a single-daylight mould. In a stripper plate mould which consists of a fixed mould plate, the moving mould plate and the stripper plate there are two daylights when opened. This is called a double-daylight, stripper plate mould. Another type of mould which also consists of three main parts a feed plate, a floating cavity plate and a moving mould plate, has two daylights and is termed as double-daylight underfeed mould or three plate moulds. This design permits a particular feed technique known as underfeeding. A combination of stripper plate and underfeeding results in a triple-daylight mould.
BoByS 7 months ago Can you tell us what is the scale factor for the cavities because of the shrinkage when the detail cools (for different polymers)? I don't see this in the slides. :( Thanks for this amazing tutorial!
1. Sourbh 7 months ago Now the File is there download it, Shrinkage.pdf
2. Sourbh 7 months ago ya ofcourse Dear I will Upload the next tutorials for Plastics were moulded through. And its combination of total Details Necessary for moulding..
3. BoByS 7 months ago I can't wait! :)
31/43
3/3/2014
Sourbh 5 months ago Today the Topic is Runner's 1. Step 1 Cold Runner In a cold runner mold, the runner is cooled and ejected with the part. Every cycle, a part and a runner are produced. The obvious disadvantage of this system is the waste plastic generated. The runners are either disposed of, or reground and reprocessed with the original material. This adds a step in the manufacturing process. Also, regrind will increase variation in the injection molding process, and could decrease the plastic's mechanical properties. Despite these disadvantages, there are many significant advantages to using a cold runner mold. The mold design is very simple, and much cheaper than a hot runner system. The mold requires less maintenance and less skill to set up and operate. Color changes are also very easy, since all of the plastic in the mold is ejected with each cycle. 2. Step 2 Hot Runner In a hot runner mold, the runner is situated internally in the mold and kept a temperature above the melting point of the plastic. Runner scrap is reduced or eliminated. The major disadvantages of a hot runner is that it is much more expensive than a cold runner, it requires costly maintenance, and requires more skill to operate. Color changes with hot runner molds can be difficult, since it is virtually impossible to remove all of the plastic from an internal runner system. Hot runners have many advantages. They can completely eliminate runner scrap, so there are no runners to sort from the parts, and no runners to throw away or regrind and remix into the original material. Hot runners are popular in high production parts, especially with a lot of cavities. 3. Step 3 Types of Cold Runner Molds There are two major types of cold runner molds: two plate and three plate. A two plate cold runner mold is the simplest type of mold. It is called a two plate mold because there is one parting plane, and the mold splits into two halves. The runner system must be located on this parting plane; thus the part can only be gated on its perimeter. 4. Step 4
3/3/2014
A three plate mold differs from a two plate in that it has two parting planes, and the mold splits into three sections every time the part is ejected. Since the mold has two parting planes, the runner system can be located on one, and the part on the other. Three plate molds are used because of their flexibility in gating location. A part can be gated virtually anywhere along its surface. 5. Step 5 A two plate Cold Runner mould
6. Step 6 A Three Plate Cold Runner mould
33/43
3/3/2014
Sourbh 5 months ago Today Topic is Vacuum Forming, Let take a look on it. 1. Step 1 Vacuum Forming Process 1. The process involves heating a plastic sheet until soft. 2. The softened sheet is draped over a mould. 3. A vacuum sucks the sheet into / onto the mould. 4. The newly shaped sheet is taken off the mould. 2. Step 2 Typical PLASTICS used in the vacuum forming process PS Acrylonitrile Butadiene Styrene ABS POLYSTYRENE POLYCARBONATE
3/3/2014
PC POLYPROPYLENE 3. Step 3 Further PLASTICS used in the vacuum forming process POLYVINYL CHLORIDE PVC PMMA Acrylic PE POLYETHYLENE (woven sheet) 4. Step 4 a). Plastics are man made chemicals extracted mainly from petroleum. b). They are basically composed of hydrocarbons: groups of linked hydrogen and carbon atoms. (Imagine them as a small train and carriage!) c). Most plastics are made up of long chains of hydrocarbons. (Identical small trains joined together to form one very long train.) What are Plastics ?
What are Plastics? continued d). More than 50,000 molecules (long trains) may be joined in chains to produce polyethylene (or polythene). e). Very long straight or branched chains. are present in thermoplastics: eg. polyethylene and polystyrene. f). Thermoplastics always soften when heated and harden when cooled down. g). This makes these plastics ideal for the vacuum forming process. 5. Step 5 Advantages of the Vacuum Forming Process Vacuum forming uses low pressures so only relatively low cost equipment / components are required. Low pressures mean that moulds can be made of inexpensive materials and in a
3/3/2014
short time. Prototypes, small and medium quantity runs become economical. 6. Step 6 Disadvantages of the Vacuum Forming Process More complicated machines and moulds are needed for automatic or continuous production of high volume items, eg. disposable cups and sandwich packs. The vacuum forming process starts with a flat plastic sheet and there may be a need for a second process to trim the moulded end product. This means more expense to obtain additional equipment. NB. The trimmed waste, however, can be re-ground and recycled! 7. Step 7 The process requires heat, suction, and (thermo)plastic sheets. Hot air is required to soften the plastic sheet and allow it to conform easily to the shape of the mould. Vacuum is then used to suck the plastic to the mould. Vacuum Forming is one of the most common methods of producing low-high volumes of moulded useful forms that play a major role in our lives.
Sourbh 5 months ago Requested by Ganesh, Lifter's and slider's 1. Step 1 Aha You asking Lifters and Slider in Terms of mould Design, Dear Ganesh, First I wish to tell you that We not able to compare the lifter's and slider's because They are Different from each other, Area wherever its Employed..!! I already Stated in my tutorials that A simple mould In which outer side of Component
3/3/2014
having Undercut in Periphery, Needs the CAM Actuation that is Slider Mechanism working there for Actuating the side and after Ejector's were Employed to Eject the Components, But at the same time Inner side also having the Undercut means we Employ the Lifter's mechanism, In Simple Language, Lifter's are the Clever modification of the normal Ejection system that Allows undercut feature in the core to be ejected from the mold. A Lifter's is an ejector pin set into the core at an angle. Attached to the end of the ejector pin is a block of steel that contains the undercutting feature. as the Ejector plate move forward the ejector moves forward and slide way simultaneously, due to the angle on the lifter pin. this slide way motion motion eventually frees the hook(undercut) on the vent . The Lifter maintain the contact with the part during the Entire Ejection phase and actually assists the other ejectors in pushing the part off the core. for this reason, parts that have a large number of lifters often need little or no regular ejection. Finally the Conclusion is the Lifter's and sliders are two Different thing Employed for Undercut, One is for Internal Undercut (Core side) and second is for Outer Undercut( also called CAM actuated mechanism). You able to Employ both of it in same Mould, or use any one of them with respect to Easy Ejection of parts without rupture. Product Safety is Must. Best Sourbh Kumar India
37/43
3/3/2014
Sourbh 4 months ago Here is the some example part for injection blow moulding 1. Step 1 fuel container`
2. Step 2 Jar
38/43
3/3/2014
Kianoush 4 months ago Very useful
1. Sourbh 4 months ago Thanks dear Kianough, Please let me know if you need any answer related to any moulding technique. am ready to help you enerytime.
BoByS 7 months ago I think that you need to write a book with your knowledge! Thanks for sharing this information!
suresh.s 4 months ago Sourbh Please share some knowledge about lifters & sliders ..............and how to find the
3/3/2014
angle of lifter?
Sourbh 4 months ago So Request is here for the Lifter's and slider's. Today am gonna show you and to explain you that how is the Slider works and how we calculate the angle of its with respect to our moulding part. 1. Step 1 Split:- The mould designer is frequently comforted with a component design that in corporate a recess or projection which prevents the simple removal of the moulding from the Mould. The component designer, while endeavoring to produce in line of draw component designs, has often to include a recess or a projection to perform a particular function or to satisfy on artistic requirement. "A moulding which has recess or a projection is termed as undercut moulding" . The mould design for this type of component is inevitably more complex than for the in line of draw component, as it necessitates the removal of that part of the impression which forms the undercut prior to ejection. 2. Step 2 I will upload the remaining tutors soon..!! Wait for it
huuhoa 4 months ago thank you share
1. Sourbh 3 months ago welcome dear
40/43
3/3/2014
Sourbh 3 months ago Requested by Sam 1. Step 1 Details 2D-Requested
Sourbh 15 days ago The mold flow express Tutorials here. 1. Step 1 " https://grabcad.com/questions/mould-flow-training "
Sourbh 9 days ago Mold calculator is in downloads:If you have any doubt than feel free to ask..!!
3/3/2014
1. Step 1 1 " Tutorials on Injection Mould Designing "
Add your answer to: "Tutorials on Injection Mould Designing"

Please log in to answer questions. Log in
0
Like
Tweet
Similar questions
Tutorials on Injection Mould Designing:- Design Steps By Sourbh, 08 Aug 00:10 Tutorials on Mould Designing:- An Introduction to Split Cavity Mould & Side Core Mould By Sourbh, 29 Jul 22:30 Anyone using Inventor for injection mold design By Bruce Leifheit, 17 Jan 23:24 Preparing models for injection moulding? By Lucas Tyso, 06 Jan 21:55 Tutorial: Unigraphics NX mold design : Section 5 Work piece By Hariprasad.V.Prabhakar, 19 Sep 15:40 molding: injection on drawing By Nir Modan, 14 Oct 20:56
Similar tags
educational basic mold mould engineering sourbh mechanical
Popular systems
AutoCAD Autodesk Inventor CATIA NX Pro/Engineer Wildfire PTC Creo Elements SolidWorks Solid Edge Other
Save Cancel
3/3/2014
Community Library Challenges Tutorials Engineers Workbench About Workbench Security Customers Pricing Toolbox Resources About us Company Jobs FAQ Get more Read our Blog Follow us on Twitter Like us on Facebook 2014 GrabCAD info@grabcad.com Terms of Service Privacy policy
43/43

Tutorials On Injection Mould Designing Design Using Autodesk Inventor

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Tutorials On Injection Mould Designing Design Using Autodesk Inventor

Transféré par

Droits d'auteur :

Formats disponibles

3/3/2014

Tutorials on Injection Mould Designing - GrabCAD

Ask and answer questions and download tutorials