Birla Institute of Technology & Science - Pilani, K. K.

Birla, Goa Campus Instruction Division First Semester 2012-2013 Course Handout (Part II) 1-Aug-12 In addition to Part I (General Handout for all courses appended to the Time Table), this portion gives further specific details regarding the course. Course No : Course Title : Instructor In charge: DE G631 Materials Technology & Testing Vikas Chaudhari

1. Course Description: A Variety of materials continue to proliferate in the Industry according to the needs of developments and applications specific to the needs of the designers. The Processes keep improving with the advent of new technologies and new materials. Materials in applications are tending to be competitive. Material substitution has become very important and as a result designers need to know the implications the usage of the new materials and long-term characteristics. Designers are also faced with the challenges of the right material selection and production techniques to be cost effective for the application on hand. 2. Scope & Objective: The Course is for higher degree students, and intended to focus their attention to the nature of different classes of the engineering materials. Study includes characteristics of metals, polymers, composites, ceramics and other modern Engineering materials, and their applications. Methods of testing the materials (destructive and NDT), and selection of the material, for a given application are included. 3. Text Book: T1 William F. Smith, Javal Hashemi, Material Science & Engineering, In SI units Fourth edition, McGrawHill.

4. Reference Books: R1 R2 R3 E Paul Degarmo, JT Black, Ronald A Kohser, Materials and Processes in Manufacturing, Prentice Hall Of India (Pvt) Ltd, New Delhi (1997) L.H.VanVlack,Elements of Material Science, Addison Wesley Publishing Co Inc, Massachusets ,USA William D CalisterJr,Material Science & Engineering, an Introduction, John Wiley & Sons, NewYork, (1985) R4 Thomas H Courteny,Mechanical behaviour of Materials, Prentice Hall London, (1990) R5 B J C Babu, EDD Notes on Composite Materials, BITS, Pilani, 2003 http://pwatlas.mt.umist.ac.uk/internetmicroscope/micrographs/index.html website of university of Manchester and also http://keytometals.com/ Donald R Askeland, Pradeep P. Phule, The Science and Engineering of Materials, Brooks / Cole- T homson Learning, 4th Edition, Singapore. (Indian edition also available recently)

R6 R7

5. Course Plan Lecture Hrs 1-2 3 4-5 6-7 8-10 Description Introduction to properties of materials, Nature of metals, Polymers, Ceramic Materials. Atomic bonding in solids Metallic structures Defects and dislocations Deformation mechanism Reference * Chap./Sec.# (Book) T1 (Ch 1) T1 (Ch 2 ) T1 (Ch 3 ), R3 (Ch 3), R7 (Ch 3) T1 (Ch 4 ), R3 (Ch 4) T1 (Ch 4), R7 (Ch 4)

11-12 13 14- 17

Thermally activated processes Phase diagrams Mechanical properties of metals, processing, stress & strain in metals, solid solution strengthening, recovery & recrystallisation, superplasticity, nanocrystalline metals, Fracture, fatigue, crack propagation, creep & stress rupture, True Stress, True Strain, Fatigue, Fracture and Creep Testing Non Metallic materials- Plastics, Elastomers, Fibers, and polymer Composites. Properties and Characteristics of polymers Processing of Polymers and Composites Ceramic Materials- Ceramic structures and processing of ceramics Ceramic Materials- Mechanical and thermal properties of ceramics. Materials selection and Design Criteria- Iron carbon system, heat treatment of plain carbon steel Materials selection and Design Criteria- Aluminum alloys and copper alloys Materials selection and Design Criteria- Stainless steels, cast iron Materials selection and Design Criteria- Special purpose alloys and their applications

T1 (Ch 5 ), R3 (Ch 5), R7 (Ch 5) T1 (Ch 8 ) T1 (Ch 6)

18- 21

T1 (Ch 7), R3 (Ch 8)

22- 24 25- 26 27-30 31-32 33-34 34-35 36-37 38-39 40

T1 (Ch 10), R3 (Ch 14) T1 (Ch 10), R3 (Ch 15) T1 (Ch 12) T1 (Ch11), R3 (Ch 12 &13) T1 (Ch11), R3 (Ch 12 &13) T1 (Ch 9), R3 (Ch 10), R7 (Ch 13) T1 (Ch 9), R7 (Ch 14) T1 (Ch 9) T1 (Ch 9)

6. Evaluation Scheme: EC No. 1 2 3 4 Evaluation Component Test I Test II Assignments and seminars Comprehensive Examination Duration Weightage Date, Time & Venue 13.09.2012, T hur sday 12.00 NOON-1.00 PM 26.10.2012, Fr i day 12.00 NOON-1.00 PM Nature of Component CB/ OB CB/ OB OB*/LS* CB/ OB

50 min 50 min Continuous evaluation 3Hrs

20 20 20 40

Will be announced time to time

02.12.2012, Sunday (FN)

*OB = Open Book, CB = Closed book, LS = Literature survey and self learning 7. Chamber Consultation Hours: To be announced in the class. 8. Notices: Notice, if any, concerning the course will be displayed on the Photon ser ver / FTP/ Mechanical Engineering Dept. Notice Board. 9. Make up Policy: Make-up will be granted only to genuine cases. A Prior permission is necessary if student is out of station on the day of exam. Instructor in Charge DE G63